Königswinkel 10 32825 Blomberg Telefon +49 5235 / 9500-0 Fax +49 5235 / 9500-10 No.: U60108d Designation of equipment under test: Screw Connection Terminal Blocks Test Laboratory for "Safety of Electrical Equipment and Industrial Low-Voltage Devices as well as Environmental Tests" accredited by DATech e.V. in compliance with DIN EN ISO/IEC 17025 under Reg. No. DAT-P-105/00-11 The copying of excerpts from this report is not permitted without written the consent of the testing body. The test results indicated in this report refer exclusively to the equipment under test specified below. It is not permitted to transfer the results to other systems or configurations. Testing body: PHOENIX TESTLAB GmbH Königswinkel 10 D-32825 Blomberg Applicant: Phoenix Contact GmbH & Co. KG Flachsmarktstraße 8-28 D-32825 Blomberg Order number: 60108 Type of test: Environmental Test - Vibration, random - Shock Method of measurement to: EN 50155 reference to: - EN 60068-2-64 - EN 60068-2-27 - EN 61373 Manufacturer: Phoenix Contact GmbH & Co. KG Place of test: PHOENIX TESTLAB GmbH, Blomberg Examiner: Date of issue: D. Töberich 20 January 2006 Test Report No.: Order No.: U60108d 60108 Page 2 of 33 Equipment under test (EUT): Screw Connection Terminal Blocks Type identification: Type Bridge / Plug Type Article- No. UT 2,5 --- 3044076 FBS 2,5 3030161 FBS 5-5 3030190 UT 4 Cross section --- 3044102 3030336 FBS 5-6 3030349 --- 3044131 FBS 2-8 3030284 FBS 5-8 3030310 --- 3044160 FBS 2-10 3005947 UT 2,5 -PE --- 3044092 2,5 mm² rigid UT 4-PE --- 3044128 4 mm² rigid UT 6-PE --- 3044157 6 mm² rigid UT 10 2,5 mm² rigid 2,5 mm² rigid 2,5 mm² rigid UT 10-PE --- 3044173 10 mm² rigid UT 4-HEDI --- 3046249 4 mm² rigid UT 4-HESI (5x20) --- 3046032 1 mm² rigid UT 4-MT --- 3044076 FBS 2-6 3030336 FBS 5-6 3030349 --- 3046184 FBS 2-6 3030336 FBS 5-6 3030349 UT 4-MTD-DIO/LR --- 3046210 4 mm² rigid UT 4-MTD-PE --- 3046223 4 mm² rigid UT 4-MTD-PE/S --- 3046207 4 mm² rigid UT 4-TG --- 3046124 P-DI 3036783 P-CO 3036796 UT 4-MTD Examiner: Date of issue: D. Töberich 20 January 2006 Test Report No.: Order No.: U60108d 60108 Date of test / Original Test-Report No. 2,5 mm² rigid FBS 2-6 UT 6 Test Specification EN 50155 : 2001 / EN 61373 : 1999 according to EN 60068-2-64 : 1994 and EN 60068-2-27 : 1993 21 January 2004 to 27 January 2004 S40028_eng 4 mm² rigid 4 mm² rigid EN 50155 : 2001 / EN 61373 : 1999 according to EN 60068-2-64 : 1994 and EN 60068-2-27 : 1993 06 March 2004 to 11 March 2004 S40202_eng_rev2 4 mm² rigid Page 3 of 33 Test result: The complete test results are present in the following. The requirements made in the test documents were fulfilled by the equipment under test. Note: This test report contains the results of two single vibration tests. The measured values were taken from the test reports S40028_eng and S40402_eng_rev2. Examiner: Date of issue: D. Töberich 20 January 2006 Test Report No.: Order No.: U60108d 60108 Page 4 of 33 Contents: Page 1 Test specifications and test conditions 6 1.1 Vibration, broad-band random 6 1.2 Shock 7 1.3 Operating states and test setup 8 2 Test performance and test results 9 2.1 Test performance 9 2.2 Test results 10 2.2.1 Vibration, random (EN 50155 : 2001 / EN 61373 : 1999) 10 2.2.2 Shock (EN 50155 : 2001 / EN 61373 : 1999) 11 2.2.3 Contact resistance 12 2.2.3.1 Terminal blocks UT 2,5… 13 2.2.3.2 Terminal blocks UT 4… 15 2.2.3.3 Terminal blocks UT 6… 23 2.2.3.4 Terminal blocks UT 10… 25 3 List of measuring instruments 27 4 Photos 28 4.1 Test set-up, x-axis (exemplary) 28 4.2 Test set-up, y-axis (exemplary) 29 4.3 Test set-up, z-axis (exemplary) 30 5 Oscillation profiles 31 5.1 Vibration, random (EN 50155 : 2001 / Category 2), exemplary 31 5.2 Positive shock (EN 50155 : 2001 / Category 2), exemplary 32 5.3 Negative shock (EN 50155 : 2001 / Category 2), exemplary 33 Examiner: Date of issue: D. Töberich 20 January 2006 Test Report No.: Order No.: U60108d 60108 Page 5 of 33 1 Test specifications and test conditions 1.1 Vibration, broad-band random Test Fh: Vibration, broad-band random / EN 60068-2-64 This standard is applicable to specimens which may be subjected to vibration of a stochastic nature resulting from transport or operational environments, for example in aircraft, space vehicles and land vehicles. Severity, Category 2: Examiner: Date of issue: Test specification: EN 50155 : 2001 / EN 61373 : 1999 Frequency range: ASD-Level: - 10 Hz – 100 Hz - 5 Hz – 10 Hz - 100 Hz – 250 Hz rms value 5 Hz – 250 Hz 5 Hz to 250 Hz 11,83 (m/s²)²/Hz -9 dB/Oct -6 dB/Oct 42,5 m/s² Axis: X, Y, Z Test duration: 5 h in each axis D. Töberich 20 January 2006 Test Report No.: Order No.: U60108d 60108 Page 6 of 33 1.2 Shock Test Ea: Shock / EN 60068-2-27 This test is applicable to components, equipment and other electrotechnical products which, during transportation or in use, may be subjected to conditions involving relatively infrequent non-repetitive shocks. Severity, Category 2 Test specification: EN 50155 : 2001 / EN 61373 : 1999 Pulse shape: Peak acceleration: Half-sine 300 m/s² Corresponding duration of the nominal 18 ms pulse: Number of shocks in each of six 3 directions: Axis: Examiner: Date of issue: D. Töberich 20 January 2006 X, Y, Z (pos. and neg.) Test Report No.: Order No.: U60108d 60108 Page 7 of 33 1.3 Operating states and test setup Definition of the functions of the monitoring and their tolerances: - Optical test for mechanical stability - Monitoring for contact breaks - Measuring of contact resistance The terminals and a 80 Ohm resistor became connected in series and were supplied with a 10 VDC power supply. During the test the terminals were monitored over the 80 Ohm resistor with an oscilloscope for contact breaks t > 1 µs. The value of the current was 125 mA. Note: Examiner: Date of issue: The contact resistance is measured by the applicant! D. Töberich 20 January 2006 Test Report No.: Order No.: U60108d 60108 Page 8 of 33 2 Test performance and test results 2.1 Test performance The test samples are mounted on a mounting rail NS 35/7,5. The tests are performed in three mutually perpendicular axes (X ,Y ,Z). Sequence of tests: EN 50155 : 2001 / EN 61373 : 1999 1. Vibration, random 2. Shock Before and after each test the contact resistance is measured. Note: Examiner: Date of issue: The contact resistance is measured by the applicant! D. Töberich 20 January 2006 Test Report No.: Order No.: U60108d 60108 Page 9 of 33 2.2 Test results 2.2.1 Vibration, random (EN 50155 : 2001 / EN 61373 : 1999) Requirements fulfilled: Severity Category 2 5 Hz to 250 Hz rms value 42,5 m/s² Examiner: Date of issue: D. Töberich 20 January 2006 Test Report No.: Order No.: U60108d 60108 Type Pass UT 2,5 yes UT 4 yes UT 6 yes UT 10 yes UT 2,5-PE yes UT 4-PE yes UT 6-PE yes UT 10-PE yes UT 4-MTD yes UT 4-HEDI yes UT 4-HESI (5x20) yes UT 4-MT yes UT 4-MTD yes UT 4-MTD-DIO/LR yes UT 4-MTD-PE yes UT 4-MTD-PE/S yes UT 4-TG yes Page 10 of 33 2.2.2 Shock (EN 50155 : 2001 / EN 61373 : 1999) Requirements fulfilled: Severity Examiner: Date of issue: Type Pass UT 2,5 yes UT 4 yes UT 6 yes UT 10 yes UT 2,5-PE yes UT 4-PE yes UT 6-PE yes Category 2 UT 10-PE yes 300 m/s² 18 ms UT 4-MTD yes UT 4-HEDI yes UT 4-HESI (5x20) yes UT 4-MT yes UT 4-MTD yes UT 4-MTD-DIO/LR yes UT 4-MTD-PE yes UT 4-MTD-PE/S yes UT 4-TG yes D. Töberich 20 January 2006 Test Report No.: Order No.: U60108d 60108 Page 11 of 33 2.2.3 Contact resistance Legend: P F Pass Fail Requirement: Contact resistance --- R2 1,5 x R1 R1 – Contact resistance before test R2 – Contact resistance after test Contact breaks --- no 1 s (Only Feed-Through Terminal Blocks) Examiner: Date of issue: D. Töberich 20 January 2006 Test Report No.: Order No.: U60108d 60108 Page 12 of 33 2.2.3.1 Terminal blocks UT 2,5… UT 2,5 / A = 2,5 mm² rigid test sample before test 1 0,39 contact resistance [m] after vibration, random 0,39 2 0,40 0,40 0,40 3 0,41 0,40 0,41 4 0,39 0,38 0,39 5 0,38 0,37 0,37 average 0,394 0,388 0,394 maximum 0,41 0,40 0,41 result P P P after shock 30 g/18 ms 0,40 UT 2,5 with FBS 2-5 / A = 2,5 mm² rigid 1 contact resistance [m] (with / without terminal) before after after test vibration, shock random 30 g/18 ms 0,81 / 0,45 0,69 / 0,34 0,77 / 0,41 2 0,71 / 0,35 0,67 / 0,32 0,69 / 0,33 3 0,74 / 0,36 0,69 / 0,33 0,74 / 0,37 4 0,74 / 0,39 0,70 / 0,35 0,72 / 0,37 5 0,69 / 0,34 0,66 / 0,32 0,71 / 0,37 test sample average 0,738 / 0,378 0,682 / 0,332 0,726 / 0,370 maximum 0,81 / 0,45 0,70 / 0,35 0,77 / 0,41 result P P P UT 2,5 with FBS 5-5 / A = 2,5 mm² rigid 1 contact resistance [m] (with / without terminal) before after after test vibration, shock random 30 g/18 ms 0,77 / 0,42 0,73 / 0,40 0,78 / 0,43 2 0,81 / 0,46 0,73 / 0,40 0,80 / 0,44 average 0,790 / 0,440 0,730 / 0,400 0,790 / 0,435 maximum 0,81 / 0,46 0,73 / 0,40 0,80 / 0,44 result P P P test sample Examiner: Date of issue: D. Töberich 20 January 2006 Test Report No.: Order No.: U60108d 60108 Page 13 of 33 UT 2,5-PE / A = 2,5 mm² rigid test sample 1 2 0,40 0,39 0,40 3 0,40 0,40 0,39 4 0,41 0,40 0,41 5 0,40 0,40 0,39 average 0,400 0,394 0,396 maximum 0,41 0,40 0,41 result P P P test sample 1 Examiner: Date of issue: contact resistance [m] (terminal to terminal) before after after test vibration, shock random 30 g/18 ms 0,39 0,38 0,39 contact resistance [m] (terminal to mounting rail) before after after test vibration, shock random 30 g/18 ms 0,60 0,59 0,63 2 0,60 0,60 0,61 3 0,59 0,58 0,59 4 0,60 0,60 0,61 5 0,60 0,59 0,59 average 0,598 0,592 0,606 maximum 0,60 0,60 0,63 result P P P D. Töberich 20 January 2006 Test Report No.: Order No.: U60108d 60108 Page 14 of 33 2.2.3.2 Terminal blocks UT 4… UT 4 / A = 4 mm² rigid test sample before test 1 0,26 contact resistance [m] after vibration, random 0,26 2 0,26 0,25 0,25 3 0,26 0,25 0,26 4 0,26 0,25 0,26 5 0,26 0,25 0,25 average 0,260 0,252 0,256 maximum 0,26 0,26 0,26 result P P P after shock 30 g/18 ms 0,26 UT 4 with FBS 2-6 / A = 4 mm² rigid 1 contact resistance [m] (with / without terminal) before after after test vibration, shock random 30 g/18 ms 0,56 / 0,32 0,54 / 0,31 0,68 / 0,45 2 0,52 / 0,31 0,50 / 0,28 0,53 / 0,32 3 0,53 / 0,30 0,50 / 0,27 0,51 / 0,29 4 0,52 / 0,28 0,50 / 0,27 0,53 / 0,30 5 0,58 / 0,34 0,56 / 0,29 0,55 / 0,31 test sample average 0,542 / 0,310 0,520 / 0,284 0,560 / 0,334 maximum 0,58 / 0,34 0,56 / 0,31 0,68 / 0,45 result P P P UT 4 with FBS 5-6 / A = 4 mm² rigid 1 contact resistance [m] (with / without terminal) before after after test vibration, shock random 30 g/18 ms 0,63 / 0,39 0,59 / 0,37 0,68 / 0,45 2 0,69 / 0,45 0,73 / 0,50 0,80 / 0,57 average 0,660 / 0,420 0,660 / 0,435 0,740 / 0,510 maximum 0,69 / 0,45 0,73 / 0,50 0,80 / 0,57 result P P P test sample Examiner: Date of issue: D. Töberich 20 January 2006 Test Report No.: Order No.: U60108d 60108 Page 15 of 33 UT 4-MT / A = 4 mm² rigid 0,90 contact resistance [m] after vibration, random 0,90 after shock 30 g/18 ms 0,90 2 0,87 0,88 0,88 3 0,89 0,89 0,89 4 0,88 0,88 0,88 5 0,90 0,91 0,91 average 0,88 0,89 0,89 maximum 0,90 0,91 0,91 result P P P after shock 30 g/18 ms 1,77 test sample before test 1 UT 4-MT with FBS 2-6 / A = 4 mm² rigid test sample before test 1 1,71 contact resistance [m] after vibration, random 1,76 2 1,73 1,77 1,77 3 1,71 1,70 1,72 average 1,717 1,743 1,753 maximum 1,73 1,77 1,77 result P P P after shock 30 g/18 ms 1,80 UT 4-MT with FBS 5-6 / A = 4 mm² rigid Examiner: Date of issue: test sample before test 1 1,78 contact resistance [m] after vibration, random 1,81 2 1,80 1,87 1,85 average 1,790 1,840 1,825 maximum 1,80 1,87 1,85 result P P P D. Töberich 20 January 2006 Test Report No.: Order No.: U60108d 60108 Page 16 of 33 UT 4-MTD with FBS 2-6 / A = 4 mm² rigid 0,56 contact resistance [m] after vibration, random 0,60 after shock 30 g/18 ms 0,66 2 0,55 0,53 0,54 3 0,52 0,53 0,65 average 0,543 0,553 0,617 maximum 0,56 0,60 0,66 result P P P after shock 30 g/18 ms 0,65 test sample before test 1 UT 4-MTD with FBS 5-6 / A = 4 mm² rigid test sample before test 1 0,63 contact resistance [m] after vibration, random 0,61 2 0,65 0,61 0,65 average 0,640 0,610 0,650 maximum 0,65 P 0,61 P 0,65 P after shock 30 g/18 ms 0,90 result UT 4-MTD-DIO/LR / A = 4 mm² rigid Examiner: Date of issue: test sample before test 1 0,90 contact resistance [m] after vibration, random 0,90 2 0,87 0,88 0,88 3 0,89 0,89 0,89 4 0,88 0,88 0,88 5 0,90 0,91 0,91 average 0,888 0,892 0,892 maximum 0,90 0,91 0,91 result P P P D. Töberich 20 January 2006 Test Report No.: Order No.: U60108d 60108 Page 17 of 33 UT 4-TG with P-DI / A = 4 mm² rigid test sample before test 1 0,94 contact resistance [m] after vibration, random 0,95 2 0,90 0,91 0,91 3 0,86 0,88 0,87 4 0,87 0,88 0,90 5 0,86 0,87 0,90 average 0,886 0,898 0,914 maximum 0,94 0,95 0,99 result P P P after shock 30 g/18 ms 2,12 after shock 30 g/18 ms 0,99 UT 4-TG with P-CO / A = 4 mm² rigid Examiner: Date of issue: test sample before test 1 2,08 contact resistance [m] after vibration, random 2,12 2 2,23 2,35 2,36 3 1,98 2,02 2,01 4 2,07 2,14 2,13 5 1,98 2,03 2,02 average 2,068 2,132 2,128 maximum 2,23 2,35 2,36 result P P P D. Töberich 20 January 2006 Test Report No.: Order No.: U60108d 60108 Page 18 of 33 UT 4-HEDI / A = 4 mm² rigid test sample before test 1 1,24 contact resistance [m] after vibration, random 1,25 2 1,25 1,27 1,30 3 1,25 1,27 1,29 4 1,24 1,26 1,28 5 1,24 1,25 1,27 average 1,244 1,260 1,282 maximum 1,25 1,27 1,30 result P P P after shock 30 g/18 ms 3,91 after shock 30 g/18 ms 1,27 UT 4-HESI (5x20) / A = 1 mm² rigid Examiner: Date of issue: test sample before test 1 2,61 contact resistance [m] after vibration, random 3,74 2 2,49 2,70 2,75 3 2,48 2,67 2,72 4 2,52 2,81 2,87 5 2,48 2,56 2,60 average 2,516 2,896 2,970 maximum 2,61 3,74 3,91 result P P P D. Töberich 20 January 2006 Test Report No.: Order No.: U60108d 60108 Page 19 of 33 UT 4-PE / A = 4 mm² rigid test sample 1 2 0,26 0,26 0,26 3 0,26 0,25 0,26 4 0,25 0,25 0,25 5 0,25 0,25 0,25 average 0,254 0,252 0,254 maximum 0,26 0,26 0,26 result P P P test sample 1 Examiner: Date of issue: contact resistance [m] (terminal to terminal) before after after test vibration, shock random 30 g/18 ms 0,25 0,25 0,25 contact resistance [m] (terminal to mounting rail) before after after test vibration, shock random 30 g/18 ms 0,52 0,50 0,50 2 0,54 0,50 0,52 3 0,52 0,50 0,50 4 0,53 0,50 0,52 5 0,53 0,50 0,52 average 0,528 0,500 0,512 maximum 0,54 0,50 0,52 result P P P D. Töberich 20 January 2006 Test Report No.: Order No.: U60108d 60108 Page 20 of 33 UT 4-MTD-PE / A = 4 mm² rigid test sample 1 2 0,26 0,30 0,29 3 0,30 0,30 0,29 4 0,29 0,29 0,29 5 0,31 0,30 0,30 average 0,290 0,296 0,292 maximum 0,31 0,30 0,30 result P P P test sample 1 Examiner: Date of issue: contact resistance [m] (terminal to terminal) before after after test vibration, shock random 30 g/18 ms 0,29 0,29 0,29 contact resistance [m] (terminal to mounting rail) before after after test vibration, shock random 30 g/18 ms 0,54 0,55 0,54 2 0,55 0,56 0,55 3 0,55 0,56 0,56 4 0,56 0,56 0,56 5 0,52 0,53 0,53 average 0,544 0,552 0,548 maximum 0,56 0,56 0,56 result P P P D. Töberich 20 January 2006 Test Report No.: Order No.: U60108d 60108 Page 21 of 33 UT 4-MTD-PE/S / A = 4 mm² rigid test sample 1 2 0,30 0,30 0,30 3 0,30 0,31 0,31 4 0,29 0,30 0,29 5 0,29 0,28 0,28 average 0,294 0,296 0,294 maximum 0,30 0,31 0,31 result P P P test sample 1 Examiner: Date of issue: contact resistance [m] (terminal to terminal) before after after test vibration, shock random 30 g/18 ms 0,29 0,29 0,29 contact resistance [m] (terminal to mounting rail) before after after test vibration, shock random 30 g/18 ms 0,48 0,50 0,52 2 0,45 0,46 0,47 3 0,47 0,48 0,49 4 0,50 0,52 0,53 5 0,47 0,46 0,48 average 0,474 0,484 0,498 maximum 0,50 0,52 0,53 result P P P D. Töberich 20 January 2006 Test Report No.: Order No.: U60108d 60108 Page 22 of 33 2.2.3.3 Terminal blocks UT 6… UT 6 / A = 6 mm² rigid test sample before test 1 0,20 contact resistance [m] after vibration, random 0,20 2 0,19 0,19 0,19 3 0,20 0,20 0,20 4 0,20 0,20 0,20 5 0,19 0,19 0,20 average 0,196 0,196 0,198 maximum 0,20 0,20 0,20 result P P P after shock 30 g/18 ms 0,20 UT 6 with FBS 2-8 / A = 6 mm² rigid 1 contact resistance [m] (with / without terminal) before after after test vibration, shock random 30 g/18 ms 0,37 / 0,19 0,36 / 0,18 0,37 / 0,18 2 0,37 / 0,18 0,35 / 0,17 0,35 / 0,18 3 0,36 / 0,18 0,35 / 0,17 0,36 / 0,18 4 0,37 / 0,18 0,36 / 0,18 0,37 / 0,18 5 0,35 / 0,18 0,35 / 0,17 0,35 / 0,18 test sample average 0,364 / 0,182 0,354 / 0,174 0,360 / 0,180 maximum 0,37 / 0,19 0,36 / 0,18 0,37 / 0,18 result P P P UT 6 with FBS 5-8 / A = 6 mm² rigid 1 contact resistance [m] (with / without terminal) before after after test vibration, shock random 30 g/18 ms 0,47 / 0,29 0,43 / 0,25 0,46 / 0,28 2 0,48 / 0,28 0,43 / 0,24 0,44 / 0,24 average 0,475 / 0,285 0,430 / 0,245 0,450 / 0,260 maximum 0,48 / 0,29 0,43 / 0,25 0,46 / 0,28 result P P P test sample Examiner: Date of issue: D. Töberich 20 January 2006 Test Report No.: Order No.: U60108d 60108 Page 23 of 33 UT 6-PE / A = 6 mm² rigid test sample 1 2 0,19 0,19 0,19 3 0,19 0,19 0,19 4 0,20 0,20 0,20 5 0,20 0,19 0,19 average 0,194 0,192 0,192 maximum 0,20 0,20 0,20 result P P P test sample 1 Examiner: Date of issue: contact resistance [m] (terminal to terminal) before after after test vibration, shock random 30 g/18 ms 0,19 0,19 0,19 contact resistance [m] (terminal to mounting rail) before after after test vibration, shock random 30 g/18 ms 0,33 0,30 0,31 2 0,33 0,30 0,31 3 0,34 0,32 0,32 4 0,34 0,31 0,32 5 0,31 0,30 0,30 average 0,330 0,306 0,312 maximum 0,34 0,32 0,32 result P P P D. Töberich 20 January 2006 Test Report No.: Order No.: U60108d 60108 Page 24 of 33 2.2.3.4 Terminal blocks UT 10… UT 10 / A = 10 mm² rigid test sample before test 1 0,13 contact resistance [m] after vibration, random 0,13 2 0,14 0,14 0,14 3 0,14 0,14 0,14 4 0,14 0,14 0,14 5 0,14 0,14 0,14 average 0,138 0,138 0,138 maximum 0,14 0,14 0,14 result P P P after shock 30 g/18 ms 0,13 UT 10 with FBS 2-10 / A = 10 mm² rigid 1 contact resistance [m] (with / without terminal) before after after test vibration, shock random 30 g/18 ms 0,21 / 0,11 0,21 / 0,11 0,21 / 0,11 2 0,21 / 0,11 0,21 / 0,11 0,21 / 0,11 3 0,21 / 0,11 0,21 / 0,11 0,21 / 0,11 4 0,20 / 0,11 0,20 / 0,11 0,20 / 0,11 5 0,22 / 0,11 0,22 / 0,11 0,22 / 0,11 average 0,210 / 0,110 0,210 / 0,110 0,210 / 0,110 maximum 0,22 / 0,11 0,22 / 0,11 0,22 / 0,11 result P P P test sample Examiner: Date of issue: D. Töberich 20 January 2006 Test Report No.: Order No.: U60108d 60108 Page 25 of 33 UT 10-PE / A = 10 mm² rigid test sample 1 2 0,14 0,13 0,14 3 0,14 0,14 0,14 4 0,15 0,14 0,14 5 0,13 0,13 0,14 average 0,140 0,136 0,140 maximum 0,15 0,14 0,14 result P P P test sample 1 Examiner: Date of issue: contact resistance [m] (terminal to terminal) before after after test vibration, shock random 30 g/18 ms 0,14 0,14 0,14 contact resistance [m] (terminal to mounting rail) before after after test vibration, shock random 30 g/18 ms 0,23 0,24 0,24 2 0,25 0,26 0,26 3 0,26 0,26 0,28 4 0,27 0,30 0,30 5 0,27 0,27 0,27 average 0,256 0,266 0,270 maximum 0,27 0,30 0,30 result P P P D. Töberich 20 January 2006 Test Report No.: Order No.: U60108d 60108 Page 26 of 33 3 List of measuring instruments Measuring instrument Type PM-No. Vibration test system LDS V 850-440 LPT 600 490082 Vibration test system Oscilloscope DC-supply Milliohmmeter Measuring point switch Examiner: Date of issue: D. Töberich 20 January 2006 Test Report No.: Order No.: U60108d 60108 LDS V 895-640 LPT 900 HP 54645A TOE 8852 / 51706 MR 1012P HP 34970A 490101 490028 490001 Phoenix Contact Phoenix Contact Page 27 of 33 4 Photos 4.1 Test set-up, x-axis (exemplary) Examiner: Date of issue: D. Töberich 20 January 2006 Test Report No.: Order No.: U60108d 60108 Page 28 of 33 4.2 Test set-up, y-axis (exemplary) Examiner: Date of issue: D. Töberich 20 January 2006 Test Report No.: Order No.: U60108d 60108 Page 29 of 33 4.3 Test set-up, z-axis (exemplary) Examiner: Date of issue: D. Töberich 20 January 2006 Test Report No.: Order No.: U60108d 60108 Page 30 of 33 5 Oscillation profiles 5.1 Vibration, random (EN 50155 : 2001 / Category 2), exemplary Project File Name: 5-250Hz.prj Profile Name: Random 5-250 Hz Test Type: Random Run Folder: .\RunDefault Mar 06,2004 07-36-20 (m/s²)²/Hz 100.0000 profile(f) high-abort(f) low-abort(f) 10.0000 high-alarm(f) low-alarm(f) control(f) 1.0000 0.1000 0.0290 5.00 10.00 100.00 250.00 Frequency (Hz) Level: 100 % Control RMS: 42.260045 m/s² Demand RMS: 42.474408 m/s² Full Level Elapsed Time: 05:00:00 Remaining Time: 00:00:00 Data saved at 12:39:40 PM, Saturday, March 06, 2004 Examiner: Date of issue: D. Töberich 20 January 2006 Test Report No.: Order No.: U60108d 60108 Lines: 400 DOF: 154 Frame Time: 1.600000 Seconds dF: 0.625000 Hz Report created at 12:44:10 , Samstag, März 6, 2004 Page 31 of 33 5.2 Positive shock (EN 50155 : 2001 / Category 2), exemplary Project File Name: 30g_18ms.prj Profile Name: 300m/s² 18mSec Test Type: Classical Shock Run Folder: .\RunDefault Mar 11,2004 14-04-44 m/s² 420.0000 profile(t) 360.0000 high-abort(t) 320.0000 low-abort(t) 280.0000 control(t) 240.0000 200.0000 160.0000 120.0000 80.0000 40.0000 0 -40.0000 -80.0000 -120.0000 -160.0000 -190.0000 -0.05-0.04 -0.03 -0.02 -0.01 0 0.01 0.02 0.03 0.04 0.05 0.06 Time (Seconds) Level: Frame Time: dT: Pulse Type: 100 % 0.341333 Seconds 0.000333 Seconds Half Sine Block Size: Control Peak: Demand Peak: Amplitude: 1024 299.509399 m/s² Control RMS: 60.909451 m/s² 300.000000 m/s² Demand RMS: 60.667191 m/s² 300.000000 m/s² Elapsed Pulses: 16 Full Level Elapsed Pulses: 3 Remaining Pulses: 9 Data saved at 02:05:13 PM, Thursday, March 11, 2004 Examiner: Date of issue: D. Töberich 20 January 2006 Test Report No.: Order No.: U60108d 60108 Page 32 of 33 5.3 Negative shock (EN 50155 : 2001 / Category 2), exemplary Project File Name: 30g_18ms.prj Profile Name: 300m/s² 18mSec Test Type: Classical Shock Run Folder: .\RunDefault Mar 11,2004 14-04-44 m/s² 190.0000 160.0000 profile(t) 120.0000 high-abort(t) 80.0000 low-abort(t) 40.0000 control(t) 0 -40.0000 -80.0000 -120.0000 -160.0000 -200.0000 -240.0000 -280.0000 -320.0000 -360.0000 -400.0000 -420.0000 -0.05-0.04 -0.03 -0.02 -0.01 0 0.01 0.02 0.03 0.04 0.05 0.06 Time (Seconds) Level: Frame Time: dT: Pulse Type: 100 % 0.341333 Seconds 0.000333 Seconds Half Sine Block Size: 1024 Control Peak: 300.677002 m/s² Control RMS: 60.912910 m/s² Demand Peak: 300.000000 m/s² Demand RMS: 60.667191 m/s² Amplitude: 300.000000 m/s² Elapsed Pulses: 25 Full Level Elapsed Pulses: 6 Remaining Pulses: 0 Data saved at 02:05:26 PM, Thursday, March 11, 2004 Examiner: Date of issue: D. Töberich 20 January 2006 Test Report No.: Order No.: U60108d 60108 Page 33 of 33