AC mΩ HiTESTER 3560 Components measuring instruments Contact resistance meter with high-speed response Meeting measurement requirements from contact resistance to internal resistance and voltage of batteries. This contact resistance meter complete with comparator function and external interface utilizes the principles of the AC 4-terminal method that gives priority to line use and allows measurement offering high speed, high accuracy and high resolution. External output terminal, external control terminal and RS-232C interface are standard features. GP-IB interface and printer interface are optionally available. The instrument also features an Ω and V mode that offers simultaneous measurement and comparison of battery internal resistance and open-circuit voltage, making it highly suitable for battery inspection lines as one unit can act as both a low-resistance meter and DMM. 1 Rapid response time - approximately 84 ms (60 Hz) n Intuitive Operation Interface 1 3 4 5 6 7 2 8 9 1.HOLD button (press to hold the measurement value on the display, as well as to control measurement using the trigger) VIEW button (press to check comparator conditions using a one-touch operation, as well as to set the power supply frequency) Executes zero adjustment and switches the buzzer ON/OFF 2.COMP button (press to switch the comparator ON/OFF, as well as to enter condition setting mode) COMP No. button (press to select the comparator table and result output trigger) 3.Clearly visible display employing fluorescence display tube 4.Switches between the resistance and resistance/voltage measurement modes 5.Switches the auto range or the open terminal voltage limiter ON/OFF 6.Raises the range and switches the sampling rate 7.Lowers the range and switches between the RS-232C and the GP-IB interface mode 8.Switches the voltage range, and the sense check function ON/OFF 9. External hold terminal Features l Fast measurement and fast quality determination In the FAST mode, the instrument performs lightning fast measurements at 60 times/sec with a response time of about 84 ms (at 60 Hz) to reduce the line tact time. This helps increase mass-production efficiency. The comparator has memory for 30 configuration tables which enables one unit to perform quality determination of many measurement objects all having different characteristics. l Low-power resistance measurement l High-resolution measuring High-resolution measurement of 1 µΩ in the 30 mΩ range. l Sense check function for prevention of erroneous measurements Earlier instruments only perform sense check on the source side, but the 3560 unit also conducts a check on the sense side to guarantee against erroneous measuring and wrong evaluation. Conduct low power resistance measurements according to the IEC 512-2 standard. Accurately measure contact resistance without destroying the oxide film on contact surfaces of components such as relays and connectors. l PC interfaces l Battery measurement l Comfortable operation Since DC voltage measuring can be performed simultaneously, the 3560 can also be applied to measure open-circuit voltage of batteries. One unit can measure both internal resistance and open-circuit voltage for complex quality evaluation. Furthermore, using the voltage limiter OFF function enables even more stable measurement of battery internal resistance. RS-232C interface and external control terminal are standard features. Printer interface and GB-IP interface are available as options. The number of switch operations has been reduced to achieve simple and intuitive operation. l Versatile array of leads A wide selection of test leads, such as clip leads, pin leads and 4-terminal leads, are available, allowing you to select the most suitable type for the component to be measured. n Comparator Function Two settings are available in the resistance measurement mode: the upper limit and lower limit value settings. In the low-resistance and voltage measurement mode, the upper limit and lower limit value settings can be made separately for the two measurement items. When both are determined as IN, PASS is indicated, in other cases FAIL is indicated. In addition to the Hi/IN/Lo and PASS/FAIL indications, the results can also be signaled by a buzzer and output via an open-collector output. Up to 30 comparator configuration tables can be memorized, each storing settings for a measurement mode, measurement range, upper and lower limit values and a buzzer mode. Resistance comparator value setting Buzzer mode setting Voltage comparator value setting n Comparator setting example Resistance range 300 mΩ (upper limit value 180.00 mΩ/lower limit value 170.00 mΩ), voltage range 5 V (upper limit value 3.8000 V/lower limit value 3.5000 V), Table No.1, buzzer set to sound for PASS. 2 High-Speed Measurement Contributing to Super Efficient Production Lines n Designed for System Use Utilize the built-in external control terminal to select the comparator table, as trigger and for requesting printout, etc. The external output can be used for output of comparator results, measurement completion (EOC) and NG output. These external input and output capabilities have been designed with systems integration in mind. Timing Chart Example The following shows a timing example for reading out the comparator results using the HOLD function and external input and output features. Power button Built-in RS-232C External control terminal External output terminal GP-IB or printer interface Nature of external control and outputs (negative logic) l Control (CMOS/5 V max.) t1:Approx. 80 ms (FAST 60 Hz), approx. 660 ms (MEDIUM 60 Hz), approx. 1.6s (SLOW 60 Hz) Approx. 95 ms (FAST 50 Hz), approx. 795 ms (MEDIUM 50 Hz), approx. 1.92s (SLOW 50 Hz) t2:Approx. 5 ms t3:Approx. 1 ms In the HOLD mode, the sequence is simple as EOC is retained until the next trigger is input. Furthermore, the display and output are retained until the next EOC is entered. t1: [Stabilizing time] Following chuck, the trigger is input after the measuring current has stabilized. t2: [Detection time] Time from when chuck is detected until the NG signal becomes Lo. *t1 and t2 differ with the measured object. The figures are reference values in case of pure resistance. t3: [Evaluation time] The time from when the measurement value is judged at the point when the trigger is input and until the EOC signal is output. The comparison result is decided on the rising edge of EOC. At this point, the evaluation result is obtained. •Measurement trigger (TRIG) •Comparator output request (MANU) •Zero adjustment request (0 ADJ) •Print request (PRINT) •Comparator table selection (COMP) •EXT.DCV (DC5V - 24V) •GND l Output (Open-collector output/35V - 50mA max.) •Comparator result signals (Hi, IN, Lo/PASS, FAIL) •Measurement termination signal (EOC) •Measurement irregularity detection signal (NG) Switch between automatic and manual output of comparator results (set using panel buttons) In the AUTO mode, the comparator results are continuously output. In the MANU mode, the results are only output when the external MANU and GND terminals are shortened. l MANU mode RS-232C Interface Specifications Transmission method: Start-stop synchronization, full duplex. Transmission speed: 9600 bps. Data length: 8 bits. Parity: None. Stop bit: 1 bit. Handshake: Hardware. Delimiter: CR+LF. Connecting cable: D-Sub 9-pin female/female connector. Reverse connection. n External Interfaces (Options) Install the optional GP-IB Interface 9588 to gain full remote control of the instrument from a PC. Add the Printer Interface 9589 to enhance the device with printing capabilities via the Digital Printer 9203 or your own Centronics-based printer. (Note: Centronics printer is limited to the type of printer which can print ASCII text directly.) Connecting the 9203 provides multi-function printing, such as interval printing, statistical processing of maxima, minima, average, standard deviation, histogram and graph printing. Print example GP-IB Interface 9588 Specifications Conforming standard: IEEE-488.1 1987/Reference standard: IEEE-488.2 1987 Resistance value histogram Digital Printer 9203 Specifications l Printer type: Thermal Line Printer l Statistical processing: Up to 99,999 data points l Histogram and graphics: Up to 5,000 data points l Dimensions and mass: Approx. 215 (W)×160 (H)×54 (D)mm ,1kg / [8.5" (W) × 6.3" (H) × 2.1" (D) , 35.3 oz.] *Note:For further details, please refer to the product catalog for the 3550 series HIOKI Battery HiTESTER, or click onto our website at http:// www.hioki.com. Statistical processing Resistance value graph printout 3 n Specifications Measurement method: Resistance AC (1kHz ± 0.2Hz) 4-terminal method • Buzzer output: (ON/OFF setting possible) ∑-∆ method with sample hold function A/D method: Maximum input voltage: DC 60 V max. (AC input is not possible) Fluorescent character display tube. Display: Resistance [31000], voltage [50000] counter External output terminals:[Open-collector output] (DC 35V-50mA max.) " OF " display Input overrange: Measurement irregularity:" ---- " display (NG: External output of measurement irregularity signal) Sampling rate: [FAST] [MEDIUM] [SLOW] 50 Hz 50 times/s 6.25 times/s 1.56 times/s 60 Hz 60 times/s 7.52 times/s 1.88 times/s Response time: [FAST] [MEDIUM] [SLOW] 50 Hz 100 ms 800 ms 1.92 s 60 Hz 84 ms 667 ms 1.60 s to 104˚F) , 80% RH or less. (no condensation)Storage temperature and humidity range: -10 to 50˚C (14˚F Comparator output (Resistance/voltage measurement mode) Hi IN FAIL (red) FAIL (red) FAIL (red) Hi IN Lo to 122˚F) , 80% RH or less. Operating conditions: Indoors, below an altitude of 2000 m. Power supply: AC 100V to 240V (±10%), automatic voltage selection, 50/60Hz Maximum rated power: 30 VA Dimensions and mass: 215(W) × 80(H) × 320(D)mm, 2.1kg / [8.5"(W) × 3.1"(H) × 12.6"(D), 74.1 oz.] (not including options) Lo FAIL (red) FAIL (red) PASS (green) (FAIL) (red) FAIL (red) FAIL (red) Included accessory: EN61326 EN61000-3-2 EN61000-3-3 EN61010 Pollution degree: level 2 Safety Switchable between AUTO and MANU. Up to 30 comparator condition settings can be memorized. n Measurement Ranges CLIP TYPE LEADS 9287-10 × 1 Conforming standards: EMC * Restricted to Hi, IN, Lo in the resistance measurement mode. • Mode switch: • Comparator points: RS-232C (standard), GP-IB or printer interface [Centronics] (option) Environment conditions: Operating temperature and humidity range: 0 to 40˚C (32˚F Comparator: Resistance External control terminal: [CMOS input] Measurement trigger, comparator trigger, Interfaces: (When non-inductive resistance is measured. The response time differs depending on the measured object.) comparator results, measurement termination, measurement irregularity signal printer, zero-adjustment, comparator number selection, external power supply possible (DC 5 V to 24 V) Voltage Between power supply line and protective ground terminal / AC 2.3 kV rms for 1 minute Withstand voltage: Provided (disabled when comparator is ON) Auto-ranging: [Resistance measurement mode]: Switchable between Hi, Lo and IN. [Resistance/voltage measurement mode]: Switchable between PASS and FAIL. Conditions for guaranteed accuracy: at 23˚C±5˚C[73.4˚F ±9˚F], 80% RH (no condensation), following 30 min. warming-up, and after zero adjustment [Resistance measurement] (Sampling speed : SLOW) [Voltage measurement] (Sampling speed : SLOW) Range 30mΩ 300mΩ 3Ω 30Ω 300Ω 3kΩ Range DC 5V DC 50V Maximum display value 31.000mΩ 310.00mΩ 3.1000Ω 31.000Ω 310.00Ω 3.1000kΩ Maximum display ±5.0000V ±50.000V Resolution 1µΩ 10µΩ 100µΩ 1mΩ 10mΩ 100mΩ 1mV 7.4mA 1mA 100µA 10µA 5µA 1.5µA Resolution Accuracy 100µV Measurement current Accuracy (6 months, [1 year]) Temperature modules Open-terminal voltage ±0.5%rdg.±8dgt. / [±0.7%rdg.±8dgt.] *In the case of MEDIUM: Add 3 dgt. to the above dgt. error FAST: ±0.5% rdg. ±8 dgt. (30 mΩ)/±0.5% rdg. ±6 dgt. (other ranges) / [±0.7% rdg. ±8 dgt. (30 mΩ)/±0.7% rdg. ±6 dgt. (other ranges)] However, in the case of FAST, the display counter decreases 4 digits in all ranges. Temperature modules (±0.005% rdg. ±0.5 dgt.)/˚C (1.8˚F) * MEDIUM: Add 3 dgt. to the accuracy dgt. error FAST: Add 5 dgt. to the accuracy dgt. error (±0.05% rdg. ±0.8 dgt.)/˚C (1.8˚F) *FAST: 300m to 3kΩ range (±0.05% rdg. ± 0.6 dgt.)/˚C (1.8˚F) 20 mV peak max. (when limiter is ON) AC mΩ HiTESTER 3560 (6 months, [1 year]) ±0.05%rdg. ±5dgt. / [±0.07%rdg. ±5dgt.] About probe length * During charging, the measurement value may be unsteady due to ripple voltage. * Resistance with inductance elements may not always be measurable. 9287-10 (supplied) 9452 9453 l Options A:260 mm, B:140 (9770), 138 (9771) mm, L:850 mm HIOKI (Shanghai) Sales & Trading Co., Ltd. : 1608-1610 Shanghai Times Square Office, 93 Huai Hai Zhong Road, Shanghai, P.R.China POSTCODE: 200021 TEL +86-21-6391-0090/0092 FAX +86-21-6391-0360 E-mail: [email protected] HEAD OFFICE : 81 Koizumi, Ueda, Nagano, 386-1192, Japan TEL +81-268-28-0562 / FAX +81-268-28-0568 E-mail: [email protected] HIOKI USA CORPORATION : 6 Corporate Drive, Cranbury, NJ 08512 USA TEL +1-609-409-9109 / FAX +1-609-409-9108 E-mail: [email protected] 9461 A:280 mm, B:118 mm, L:1360 mm 9465 & 9466 9467 29 mm dia. A:240 mm, B:132 mm, A:100 (red), 210 (black, A:300 mm, B:116 mm, L:804 mm max 500) mm, B:130 L:1360 mm mm, L:1912 mm 9770 -- in detail 9771 -- in detail 0.6 mm dia. 1.8 mm dia. 7.4 mm 9 mm 9 mm [for connecting the 3560 to the 9203/ 2meters] (for the 9203/10meters,10rolls) RECORDING PAPER 9233 A:130 mm, B:83 mm, A:220 mm, B:197 mm, L:1100 mm L:1360 mm 2 mm CLIP TYPE LEADS 9452 A :between junction and probe B :probe length FOUR TERMINAL LEADS 9453 L : between connector and probe tip ZERO ADJUSTMENT BOARD 9454 (for 9461,9465) PIN TYPE LEADS 9455 (for high-precision use) 9455 same appearance PIN TYPE LEADS 9461 as 9461 PIN TYPE LEADS 9465 REMOTE CONTROL SWITCH 9466 LARGE CLIP TYPE LEADS 9467 PIN TYPE LEADS 9770 A:260 mm, B:136 mm, L:890 mm PIN TYPE LEADS 9771 * Not CE marked. * GP-IB INTERFACE 9588 9770/9771 GP-IB CONNECTION CABLE 9151-02 (2 meters) PRINTER INTERFACE 9589 DIGITAL PRINTER 9203 CONNECTION CORD 9425 (20-pin half-pitch—36pin/ D-sub) 0.2 mm 2.2 mm 9454 For zero-adjustment when 9461 or 9465 is used. DISTRIBUTED BY Beijing Office : A-2602 Freetown, 58 Dong San Huan Nan Road Beijing, P.R.China POSTCODE: 100022 TEL +86-10-5867-4080/4081 FAX +86-10-5867-4090 E-mail: [email protected] Guangzhou Office : Room A-3206, Victory PlazaServices Center, No.103, Tiyuxi Road, Guangzhou, P.R.China POSTCODE:510620 TEL +86-20-38392673/2676 FAX +86-20-38392679 E-mail: [email protected] All information correct as of Jan. 7, 2010. All specifications are subject to change without notice. 3560E4-01B Printed in Japan