BATTERY HiTESTER BT3563/BT3562/3561 Components measuring instruments Simultaneous high-speed measurement of internal resistance and battery voltage From large-cell to high-voltage battery testing - HIOKI is The Choice The BT3563, BT3562, and 3561 BATTERY HiTESTERs support simultaneous high-speed measurement of internal resistance (IR) and battery voltage (OCV) for the ever-expanding production lines of increasingly larger lithium-ion low resistance batteries, and other battery packs for high voltage applications. • Measure high-voltage battery packs up to 300V (with the BT3563) • Ideal for high-precision cell voltage measurements (accurate to 0.01% of reading) • Measurement circuitry employs enhanced current regulation • Fast 10 ms response and 8 ms sampling time for high-speed measurements (with the BT3563 and BT3562) • Ranges from 3 mΩ to 3000 Ω (with the BT3563 and BT3562) support coin-size to large-cell batteries 2 Resistance and voltage measurements BATTERY HiTESTER BT3563 BT3562 3561 Measurement Parameters and Applications l High-voltage battery pack testing l Battery module testing l Large (low-resistance) cell testing l High-speed mass production testing of coin batteries l Fuel cell stack measurements l Battery research and development measurement applications Lithium-Ion and Secondary Batteries Cell phones E-books BATTERY HiTESTER BT3563 BATTERY HiTESTER BT3562 BT3563 BT3562 300V 60V Up to Up to Voltage measurement ranges: 6V/60V/300V (BT3563) 6V/60V (BT3562) Resistance measurement ranges: 3mΩ/30mΩ/300mΩ/ 3Ω/30Ω/300Ω/3000Ω Electric bicycles Electric scooters EV/HEV Battery-Powered Devices Advanced Functions l Four-Terminal AC Method l Self-Calibrating The four-terminal, 1-kHz AC method uses four contact probes to measure resistance independently of that of the measurement leads. Minor drift and gain fluctuations within the internal measurement circuitry are automatically corrected to maintain high accuracy. l Measurement Error Detection l Averaging Function Detects test probe contact failure and broken leads, for 100% measurement reliability. Stable readings can be consistently obtained by averaging two to 16 measurements. 3 to confirm finished quality Features of Battery HiTester Series High Precision High Resolution Quick Response Resistance ±0.5% rdg. ±5 dgt. Voltage ±0.01% rdg. ±3 dgt. Resistance: 0.1 µΩ *1 (3 mΩ range) Voltage: 10 µV *1 (6 V range) Resistance & Voltage Simultaneous measurements within 18 ms *2 Common to the BT3563, BT3562 and 3561 *1 *2 BT3563 and BT3562 l The 3 mΩ range (with 0.1 µΩ resolution) is ideal for testing ever lower-resistance large cells (BT3563 and BT3562). l The 6 V range (with 10 µV resolution and 0.01% accuracy) is ideal for the high-precision voltage measurements required for cell testing (BT3563 and BT3562). Measurement Parameters and Applications Sampling time + response time: with EX.FAST sampling BT3563 and BT3562 l Provides high-speed measurement of high-voltage*3 battery packs, for improving productivity (BT3563). *3 BT3563: up to 300V BT3562: up to 60V BATTERY HiTESTER 3561 l For high-speed production line testing of small battery packs for mobile and portable communications devices l For high-speed production line testing of small cells l High-speed 10ms inspection in the 300mΩ and 3Ω ranges l Improve inspection efficiency during mass production of compact cells 3561 Up to 20V Voltage measurement ranges: 20V Resistance measurement ranges: 300mΩ/3Ω Lithium-Ion and Secondary Batteries Quick Response with small cell measurement Resistance & Voltage Simultaneous measurements within 10 ms *4 *4 Cell phones E-books Sampling time + response time: with EX.FAST sampling 3561 Battery-Powered Devices Battery HiTester Series l Measurement Value Storage l Save Measurement Setting Configurations Store up to 400 measurement values by external trigger input, for bulk transfer to a computer. Up to 126 measurement configurations such as comparator setting criteria can be saved and reloaded. Saved configurations can be selected by external control. l Statistical Calculations Apply statistical calculations to up to 30,000 data points to facilitate process and quality control. 4 Automatic Testing Lines High Speed Interfaces BT3563 -01 and BT3562-01 Rear Panel The fastest 10 ms measurement data can be transferred via the standard RS-232C interface at up to 38,400 bps. Models with the -01 suffix include a GP-IB interface. Handler Interface Triggering, measurement configuration loading, and zero adjustment can be externally controlled. Output signals provide comparator results, end-of-measurement events, and measurement errors. (Because the BT3563/BT3652 are different from the 3561, consult each model’s Instruction Manual for specific details or designs.) Analog Output EXT I/O (-01 suffix models only) GP-IB RS-232C (-01 suffix models only) 3561-01 Rear Panel BT3563, BT3562 and 3561 External I/O Items Input (no-voltage contacts*1) Output (open collector*1 ) • Measurement trigger (TRIG) • Print (PRINT) • Zero adjustment (0ADJ) • Calibrate (CAL) • Manual comparator (MANU) • Load panel settings (7 bits) • End-of-Measurement (EOM) • Measurement-in-progress (INDEX) • Comparator results (R-Hi, R-IN, R-Lo, (LOAD0 to LOAD6) V-Hi, V-IN, V-Lo, PASS, FAIL *2 ) *2 FAIL is BT3563 and BT3562 only • Measurement error (ERR) • General-purpose output EXT I/O GP-IB RS-232C (-01 suffix models only) ■ BT3563 and BT3562 External I/O Timing Chart (relative signal voltage levels) (OUT1 to OUT9) (only 3561) The input and output signals of the BT3563 and BT3562 are isolated via photoocuplers. *1 ■ EXT I/O Connectors (BT3563 and BT3562, accessories not supplied) Installed connector (HiTester side): 37-pin D-SUB accepts #4-40 screws Mating connectors: DC-37P-ULR (solder type) or DCSP-JB37PR (welded type) from Japan Aviation Electronics Industry, Ltd., or equivalent ■ EXT I/O Connectors (3561, accessories not supplied) Installed connector (HiTester side): 57RE-40360-730B (D29) (DDK) Mating connectors: 57-30360 (DDK), RC30-36P (Hirose Electric Co., Ltd.), or equivalent t1: 1.5 ms (ERR output response time) t2: Minimum 0.5 ms (measurement trigger pulse width) t3: Setting-dependent (delay time) t4: 7.8 ms (measurement time) *3 t5: 0.3 ms (calculation time) t6: Latched until next trigger (with HOLD setting enabled) *3 Function: ohm-volt sampling, with EX FAST setting Comparator Functions l Judges Resistance & Voltage Simultaneously l Composite Judgment Result Output Resistance and voltage can be simultaneously judged Hi/IN/Lo by independent comparators. Judgment results are provided on the display, beeper, and external I/O. The display allows confirming both results at a glance. External I/O provides both separate and combined outputs of resistance and voltage judgment results, so composite results can be monitored. l Alternative Setting Methods Set judgment thresholds by specifying high/low (Hi/Lo) values or by specifying a standard value and deviation (%). l Manual Comparator Resistance comparator settings Comparator judgments can be executed only when required, supporting flexible control by footswitch or PLC. l Dual Beep Tones Different beep tones distinguish IN and Hi/Lo judgments. Both tones can be independently enabled or disabled. Voltage comparator settings 5 Multiple Recording Methods Analog Output (BT3563-01 and BT3562-01 only) The BT3563 -01 and BT3562-01 provide analog output of resistance measurement values. This is convenient for combining recorded data from multiple locations or of various data types, such as for logging long-term measurements and for fuel cell evaluation. Output contents Output rate Resolution Response time Measured resistance (displayed value) 0 to 3.1 V DC (corresponding to displayed value of 0 to 31000) 12 bits 10 ms Battery Analog Output Logger & Recorder PC Application Program Measurement data can be transferred to a PC for importing to a spreadsheet program or storage as CSV files. Interval and manual measurements can be triggered by a keystroke or external trigger signal. Download the PC application program from our website: http://www.hioki.com/ 3561 Program Screen Shot Excel Import Example Data Printing Measurement values, judgment results, and statistical calculation results can be printed via RS-232C on the optional printer model 9670. Printout Examples l Interval Printing Elapsed time and measurement values can be printed over a specified interval. The interval can be set from 1 to 3,600 seconds. Printing system Printout width Thermal line-dot 72 mm Printing speed Power 47.5 mm/s AC Adapter Model 9671 or Battery Pack Model 9672 Approx. 119W × 77H × 174D mm, approx. 500 g Size and weight Measurement Values Printer operation requires AC Adapter 9671 and RS-232C Cable 9638. Measurement Values and Judgment Results Statistical Calculations and Judgment Results 6 Specifications l BT3563,BT3562 and 3561 Specifications Measurement types Resistance and voltage Zero-adjustment 1000-count range (both resistance and voltage) Resistance measurement method Four-terminal AC (1-kHz) method Triggering Internal or external Functions ΩV, Ω and V Delay time On/off, 0 to 9.999 seconds Rated voltage [BT3563(-01)] ±300V DC rated input voltage ±300V DC maximum rated voltage to ground [BT3562(-01)] ±60V DC rated input voltage ±70V DC maximum rated voltage to ground [3561(-01)] ±22V DC rated input voltage ±70V DC maximum rated voltage to ground Averaging samples On/off, 2 to 16 samples Input resistance Statistical calculations Total data count; valid data count; maximum, minimum and average values; standard deviation; population standard deviation and process capability indices Measurement value output function Measurement value memory Up to 400 measurements Panel save/load Up to 126 configuration settings Save Frequently Used Settings in Memory: Measurement function, resistance measurement range, auto-range setting, zero-adjust setting data, sampling rate, trigger source, delay setting, averaging and comparator settings, statistical calculation setting, display switching and key-lock. Analog Output [BT3563-01 and BT3562-01 only] Measured resistance (displayed value, from 0 to 3.1 V DC) External interface External I/O, RS232C (9600, 19200 or 38400 bps), Printer RS-232C (all models), GP-IB (Model BT3563-01, BT3562-01 and 3561-01 only) Other functions Over-range display, measurement error detection, selfcalibration, dual comparators, key-lock [BT3563(-01) and BT3562(-01)] 3mΩ/30mΩ/300mΩ ranges: Approx.90kΩ 3Ω/30Ω/300Ω/3000Ω ranges: Approx.1MΩ [3561(-01)] Approx.1MΩ Sampling rate Four steps – Extra Fast, Fast, Medium or Slow Response time [BT3563(-01) and BT3562(-01)] Approx. 10 ms for measurements Measurement values are output via RS-232C upon trigger input Note:Response time depends on reference values and the measurement object. [3561(-01)] Approx. 3 ms for measurements Note:Response time depends on reference values and the measurement object. Total measurement time Sampling time + Response time l BT3563,BT3562 and 3561 General Specifications Operating temperature & 0 to 40˚C, 80% rh or less (non-condensating) humidity Insulation withstand [BT3563(-01), BT3562(-01)] potential 1.39 kV AC for 15 s (with 10 mA cut-off current) between all mains supply terminals and protective ground terminal 2.224 kV AC for 15 s (with 1 mA cut-off current) between all measurement jacks and interfaces 1.39 kV AC for 15 s (with 1 mA cut-off current) between all measurement jacks and protective ground terminal [3561(-01)] 1.69 kV AC for 15 s (with 10 mA cutoff current) between all mains supply terminals and protective ground, interfaces, and measurement jacks Storage temperature & -10 to 50˚C, 80% rh or less (non-condensating) humidity Guaranteed accuracy 23˚C ±5˚C, 80% rh or less (non-condensating) temperature & humidity Operating conditions Indoors, below 2000 m ASL Rated supply voltage 100 to 240 V AC (auto-selecting) Rated supply frequency 50/60 Hz Rated power consumption 30 VA Dimensions Approx. 215W × 80H × 295D mm (without projections) Mass Approx. 2.4 kg Accessories Power Cord (1) Applicable Standards Safety EN61010-1 EMC EN61326 EN61000-3-2 EN61000-3-3 l BT3563 and BT3562 l 3561 [ Sampling Times ] [ Sampling Times ] Function ΩV Ω V (50Hz) (60Hz) (50Hz) (60Hz) (50Hz) (60Hz) EX.FAST FAST 8ms 24ms 4ms 12ms 4ms 12ms MEDIUM SLOW 84ms 70ms 42ms 35ms 42ms 35ms 259ms 253ms 157ms 150ms 157ms 150ms Items in the parentheses () indicate supply frequency settings; Tolerance: ±5 ms for SLOW sampling, and ±1 ms for other settings. Function ΩV Ω V (50Hz) (60Hz) (50Hz) (60Hz) (50Hz) (60Hz) EX.FAST FAST 7ms 23ms 4ms 12ms 4ms 12ms MEDIUM SLOW 83ms 69ms 42ms 35ms 42ms 35ms 258ms 252ms 157ms 150ms 157ms 150ms Items in the parentheses () indicate supply frequency settings; Tolerance: ±5 ms for SLOW sampling, and ±1 ms for other settings. 7 Measurement Ranges and Accuracy (Guaranteed Accuracy Period: 1 year) lAbout Accuracy lBT3563,BT3562 and 3561 Conditions of Guaranteed Accuracy Temperature & humidity: 23 ˚C ±5 ˚C, 80% rh or less (non-condensating) Zero-adjustment: After executing zero-adjustment Warm-up time: At least 30 min. Self-calibration: Unless using SLOW sampling, execute self-calibration after warm-up and restrict temperature fluctuations to within ±2 ˚C after calibration. Accuracy is calculated from the reading error (±% rdg.) determined by the measurement value and range, and the digit error (± dgt.). Calculation Example Measurement value: 1 Ω, Measurement range: 3 Ω Specified accuracy (from table below): ±0.5% rdg., ±5 dgt. (A) Reading error (±% rdg.): 1 [Ω] × 0.5% = ±0.005 [Ω] (B) Digit error (± dgt.): ±5 dgt. = ±0.0005 [Ω] (at 0.0001 Ω resolution) (C) Total error (A + B): ±0.0055 [Ω] Applying total error (C) to the measurement value of 1 Ω gives an error limit of 0.9945 to 1.0055 Ω. lBT3563 and BT3562 [Resistance Measurement] Range Maximum display Value Resolution Measurement Current*1 3mΩ 3.1000mΩ 0.1µΩ 100mA 30mΩ 31.000mΩ 1µΩ 100mA 300mΩ 310.00mΩ 10µΩ 10mA Measurement Current Frequency ±0.5%rdg.±10dgt. (±0.05%rdg. Temperature coefficient ±1dgt.) / ºC Open-Circuit Voltage 25V peak Accuracy*2 3Ω 30Ω 3.1000Ω 31.000Ω 100µΩ 1mΩ 1mA 100µA 1kHz ±0.2Hz ±0.5%rdg. ±5dgt. 300Ω 310.00Ω 10mΩ 10µA 3000Ω 3100.0Ω 100mΩ 10µA (±0.05%rdg. ±0.5dgt.) / ºC 7V peak 4V peak *1 Measurement current accuracy is ±10%. *230mΩ to 3000Ω ranges:Add ±3 dgt. for EX FAST, or ±2 dgt. for FAST and MEDIUM 3mΩ range: Add ±30 dgt. for EX FAST, or ±10 dgt. for FAST , or ±5 dgt. for MEDIUM [Voltage Measurement] Range Maximum display Value Resolution 6V ±6.00000V 10µV Accuracy*3 Temperature coefficient 60V 300V (only BT3563) ±60.0000V ±300.000V 100µV 1mV ±0.01%rdg. ±3dgt. (±0.001%rdg. ±0.3dgt.) / ºC *3Add ±3 dgt. for EX FAST, or ±2 dgt. for FAST and MEDIUM l3561 l3561 [Resistance Measurement] [Voltage Measurement] Range Maximum display Value Resolution Measurement Current *4 Measurement Current Frequency Accuracy*5 Temperature coefficient Open-Circuit Voltage 300mΩ 3Ω 310.00mΩ 3.1000Ω 10µΩ 100µΩ 10mA 1mA 1kHz ±0.2Hz ±0.5%rdg. ±5dgt. (±0.05%rdg. ±0.5dgt.) / ºC 7V Peak *4 Measurement current accuracy is ±10%. *5Add ±3 dgt. for EX FAST, or ±2 dgt. for FAST and MEDIUM *6Add ±3 dgt. for EX FAST, or ±2 dgt. for FAST and MEDIUM 20V Range Maximum display Value Resolution Accuracy *6 Temperature coefficient ±19.9999V 0.1mV ±0.01%rdg. ±3dgt. (±0.001%rdg. ±0.3dgt.) / ºC Option Configurations l Main unit BATTERY HiTESTER BT3563 BT3563-01 (with GP-IB and analog output) BATTERY HiTESTER BT3562 BT3562-01 (with GP-IB and analog output) BATTERY HiTESTER 3561 3561-01 (with GP-IB) • Measurement leads are not included. Purchase the appropriate lead option for your application separately. • The male (system side) of the EXT I/O connector is also available. Please inquire with your HIOKI distributor. l Options (measurement leads) Measurement lead (for measuring high voltage batteries with Models BT3563 and BT3562) About probe length PIN TYPE LEAD L2100 A: between junction and probe B: probe length L: between connector and probe tip A:300 mm, B:172 mm, L:1400 mm for high voltage battery measurements, 600 V DC max., BT3563 and BT3562 only Measurement leads (for measuring batteries up to 60 V with BT3563, BT3562, or 3561) Measurement leads (3561 only) Not CE marked. A:130 mm, B:83 mm, L:1100 mm, DC70V FOUR TERMINAL LEAD 9453 LARGE CLIP TYPE LEAD 9467 A:280 mm, B:118 mm, L:1360 mm, DC60V A:300 mm, B:116 mm, L:1360 mm, DC50V Mainly for Small Secondary Batteries (with very small terminals) 1.8 mm dia. single-axis type for measuring small electrodes 23 CLIP TYPE LEAD 9452 Measurement leads (for maximum precision, 3561 only) Note. The 9455 is a precision instrument. Exercise appropriate care when handling it. Not CE marked. 0.2 mm parallel pyramid-type pins for measuring at thru holes and sub-millimeter objects 0.8 dia. A:260 mm, B:136 mm, L:890 mm A:260 mm, B:140 mm, L:850 mm, DC70V 9770 tip shape PIN TYPE LEAD 9771 A:260 mm, B:138 mm, L:850 mm, DC70V 9771 tip shape 9452 tip shape A:220 mm, B:197 mm, L:1360 mm PIN TYPE LEAD 9455 PIN TYPE LEAD 9770 Voltage side 2 dia. 6 14 CLIP TYPE LEAD 9287-10 Current side 5 dia. 29mm diameter Current side Voltage side 0.2 / 0.2 dia. 9455 pin (enlarged) Zero adjustment board (for L2100 only) ZERO ADJUSTMENT BOARD 9454 for L2100 only l Options (Printer and Interface Cables) Printer options Interface (RS-232C and GP-IB) Connection cables PRINTER 9670 Requires AC Adapter Model 9671 RS-232C CABLE 9637 AC ADAPTER 9671 9- to 9-pin crossover, 1.8m For 9670, AC100 to 240V RS-232C CABLE 9638 9- to 25-pin crossover, 1.8m RS-232C CABLE 9638 For Printer 9670, 9- to 25-pin crossover, 1.8m RECORDING PAPER 9237 GP-IB CONNECTOR CABLE 9151-02 For 9670, 80 mm × 25 m, 4 rolls 2m Note: Company names and Product names appearing in this catalog are trademarks or registered trademarks of various companies. HIOKI (Shanghai) Sales & Trading Co., Ltd. : 1608-1610 Shanghai Times Square Office, 93 Huai Hai Zhong Road, Shanghai, P.R.China POSTCODE: 200021 TEL +86-21-6391-0090/0092 FAX +86-21-6391-0360 http://www.hioki.cn / E-mail: [email protected] HEAD OFFICE : 81 Koizumi, Ueda, Nagano, 386-1192, Japan TEL +81-268-28-0562 / FAX +81-268-28-0568 http://www.hioki.co.jp / E-mail: [email protected] HIOKI USA CORPORATION : 6 Corporate Drive, Cranbury, NJ 08512 USA TEL +1-609-409-9109 / FAX +1-609-409-9108 http://www.hiokiusa.com / E-mail: [email protected] DISTRIBUTED BY Beijing Office : TEL +86-10-5867-4080/4081 FAX +86-10-5867-4090 E-mail: [email protected] Guangzhou Office : TEL +86-20-38392673/2676 FAX +86-20-38392679 E-mail: [email protected] HIOKI INDIA PRIVATE LIMITED : Khandela House, 24 Gulmohar Colony Indore 452 018 (M.P.), India TEL +91-731-4223901, 4223902 FAX +91-731-4223903 http://www.hioki.in / E-mail: [email protected] All information correct as of Nov. 29, 2010. All specifications are subject to change without notice. BT3563E1-0YE-03K Printed in Japan