2000 3154 DIGITAL MΩ HiTESTER Safety Standards Measuring Instruments For the Laboratory to the Production Line Six Test Voltages from 25 to 1000 V The Model 3154 DIGITAL MΩ HiTESTER provides six selectable test voltages: 25, 50, 100, 250, 500 and 1000 V, in order to support a wide variety of tests to evaluate electrical and electronic components and equipment. Comparator and timer functions facilitate easy insulation resistance testing in accordance with various safety standards, and a complete external I/O interface is provided for efficient automated line testing. ISO14001 JQA-E-90091 http://www.hioki.co.jp/ HIOKI company overview, new products, environmental considerations and other information are available on our website. 1 Efficient Insulation Resistance Testing ✱ Insulation testing of electrical and electronic equipment Motors, printers, magnetic heads, etc. ✱ Insulation testing of electrical and electronic components Transformers, coils, switches, relays, etc. ✱ Insulation resistance testing according to various standards Machinery, medical equipment, home appliances, office equipment, etc. ✱ High voltage resistance testing Resistance measurements of components in actual operating circuits. ● Six Measurement Voltages Provided in a Single Unit Any of six measurement voltages can be selected for use in a wide range of applications, from electrical and electronic component testing to electrical and electronic equipment. The comparator can be set up for use with each measurement voltage. ● Storage for Ten Setting States Up to ten setting states can be stored for quick selection when testing for compliance with various standards. ● Easy Standards Testing Testing for compliance with various safety standards is simplified by using the comparator and timer functions for quick pass-fail judgment of minimum acceptable limits. ● Automatic Electrical Discharge Function The unit discharges any charge buildup on the measured object as a result of electrical loading. This electrical discharge function prevents the effects of one test from being carried over to a subsequent procedure. ● Remote Control Operations such as test start/stop and voltage selection can be controlled remotely, such as for start/stop control from a switching probe. ● Slow Sampling Selection to Minimize Instability Selectable fast (10 sample/s) and slow (1 sample/s) sampling rates are provided. Slow sampling minimizes instability when measuring at highly reactive test points. Measurement Voltages and Ranges (Auto and Manual Range Switching) Rated Measurement Voltage 25V Measurement Range 2.000, 20.00 or 200.0 MΩ ±2% rdg. ±5 dgt. Accuracy ±5% rdg. 50V 250V 500V 1000V 2.000, 20.00, 200.0 or 2000 MΩ (4000 MΩ 1000V) 0 to 20.00 MΩ 0 to 100.0 MΩ 19.0 to 200.0 MΩ No-Load Voltage Min. Measurable Resistance (*1) Rated Measurement Current (*2) 100V 19.0 to 2000 MΩ 100.1 to 2000 MΩ 0 to 999 MΩ 1000 to 2000 MΩ 1000 to 4000 MΩ 0.5MΩ 2MΩ 1 to 1.2 times Rated Measurement Voltage 0.025 MΩ 0.05MΩ Short-Circuit Current *1. Minimum resistance required to maintain rated measurement voltage. *2. Maximum current flow through the minimum measurable resistance. 0.1MΩ 0.25MΩ 1 to 1.2 mA 0.5 to 0.6 mA 1.2 mA max. 0.6 mA max. Auto Range The range increments when the current range is exceeded by 2000 counts (except the top range). The range decrements when the current range does not reach 190 counts (except from the 2 MΩ range). 2 Full Support for Automatic Operation ●Record Variations using Analog Output Both external I/O and RS-232C interfaces are provided to support fully automated operation. Measurement values can be tracked and recorded from the analog output, and printing is supported on an external printer using RS-232C. For the maximum measurement range at 0 to each measurement voltage, insulation resistance is output linearly as 0 to +4 V DC and the variations can be recorded This is not affected by the measurement range. For a measured voltage of 100V with a displayed resistance of 100.0 MΩ: DC4V 4 [V ]×100.0/2000 [MΩ] = 0.2V is output at the Analog Output terminal ●Analog Output Terminal 0 0 200MΩ (25/50V) 2000MΩ (100/250/500V) 4000MΩ (1000V) ● Rear Panel Measurement Terminal (always connected to front panel terminal) ●External I/O Connector ●RS-232C Connector Automatic calculation can be performed on a PC, and printing can be performed using the 9442 printer. 9442 Printer Printing method Paper width Printing speed Power source : Thermal serial dot printer : 112 mm : 52.5 cps : 9443 AC adapter, or supplied nickel-hydride battery (Charged through the 9443; printing capability approx. 3000 lines with full charge) Pin I/O 1•2 O INT.GND Connects to internal ground and power line ground lead Signal Description 3 I EXT.COM Connect to ground of external device 4 O FAIL LOW indicates Fail judgment 5 O PASS LOW indicates Pass judgment 6 O TEST LOW indicates Testing state 7 I VOLT2 8 I VOLT1 VOLT0 Sets the test voltage by appropriate combination (comparators that store each voltage are set simultaneously) 9 I 10 I STOP LOW = STOP key 11 I START LOW = START key 12 I EXT.DCV Power supplied from an external device 13•14 O INT.DCV +5V DC internal power (100 mA max.) Note: the 9444 Cable and AC Adapter are required to connect the 9442 Printer. Enhanced Efficiency in System Measurements Efficient testing can be consistently performed using a controller to conduct protective grounding, insulation resistance and voltage withstand testing all at once. Contact us for system upgrades. Controller Box 3154 DIGITAL MΩ HiTESTER 3157-01 AC GROUNDING HiTESTER ●Measurement current: Max. 31 A ●Resistance measurement range: 0 to 1.800 Ω 3158 AC WITHSTANDING VOLTAGE HiTESTER ●Voltage: Dual range: 0 to 2.5 or 5 kV ●Transformer power handling: 500 VA Outlet Box Operation Display Box 3 ■ 3154 Specifications ● Basic Specifications [ Test Time Timer Function] (ON/OFF selectable) Measurement function : Insulation resistance (Applied DC voltage method) : 10 samples/s (Fast), 1 sample/s (Slow) Sampling rates : Storage contents: rated measurement voltage, comparator Memory minimum limit, test mode, beep upon judgment, test time, delay time, resistance range, sampling rate Memory capacity: ten sets of settings (supports saving and loading) : Selectable between continuous and fail-stop Test modes Function : After starting measurement, measurement is completed after 0.35s max. wait time + set time (when Delay time is OFF) : 0.5 to 99s Setting range [ Delay Time Timer Function] (ON/OFF selectable) Function : After measurement starts, the test time timer and comparator functions do not start operating until a wait time of max. 0.35 s plus the set delay time has elapsed. : 0.1 to 99s [ Comparator Functions] Setting range Minimum Limit Setting [ Response Times] : Set by key entry; select from following table; set by RS-232C; can be set to desired resistance Measurement speed Minimum settable limit (MΩ) Rated measurement voltage Resistance range, test voltage 25V/50V 0.1/0.2/0.5/1/2/3/4/5/10/20/30/50/100/200 100V/250V/500V 0.1/0.2/0.5/1/2/3/4/5/10/20/30/50/100/200/ 300/500/1000/2000 1000V 2 or 20 MΩ Manual ranging 200 MΩ Manual ranging 1/2/3/4/5/10/20/30/50/100/200/300/500/1000/2000 : Pass = measured value ≥ minimum limit, Fail = measured value < minimum limit Judgment processing : Beep sound, PASS/FAIL indicator, output to external I/O Beep sound selection : "Ring on Pass", "Ring on Fail", or disable beeper : "- - - -" indication OFF setting time All Voltages less than 0.5 s 25, 50 V less than 0.6 s 100 to 1000 V less than 0.5 s 2000 or 4000 MΩ Manual ranging Judgments FAST SLOW less than 1.5 s 100 to 1000 V less than 0.7 s 25, 50 V Auto ranging (including range selection) less than 2 s less than 5 s 100 to 1000 V less than 2.5 s less than 6 s General Specifications Display type Operating temperature and humidity ranges Storage temperature and humidity ranges Guaranteed accuracy temp. & humidity Suitable environment Power supply : LED : 0 to 40˚C, max. 80% rh (no condensation) : -10 to 50˚C, max. 90% rh (no condensation) Input overload protection Dimensions Mass Conforming standards : 23 ± 5˚C, max. 80% rh (no condensation) : Indoors, max. 2000 m altitude : 100 to 240 VAC Power line frequency : 50 or 60 Hz : 15 VA Maximum rated power Withstand voltage : 1.35 kV AC for one minute between power lines and outer case, external connectors, grounding and measurement terminals (collectively); 1.1 kV DC for one minute between measurement terminal and ground terminals; 500 V AC for one minute between EXT I/O terminals and power line, ground and measurement terminals (collectively); Accessories : 1100 V DC between HIGH and LOW on measurement terminal (positive only). : Approx. 215W × 61H × 213D mm (not including projections) : Approx. 1.1 kg. : EMC : EN61326-1:1997+A1:1998 Safety : EN61010-1:1993+A1:1995 Power : Contamination 2 Overvoltage category II (expected transient overvoltage 2500 V) Measurement : Contamination 2 Overvoltage category I (expected transient overvoltage 330 V) : Power Cord (1) [Not including INT DCV and INT GND terminals in the EXT I/O terminals.] 3154 DIGITAL MΩ HiTESTER Note: Test leads are not included: optional leads are required for use. ■ Options 9185 9294 9299 9094 9637 9638 9442 1196 TEST LEADS TEST PROBE SWITCHED PROBE OUTPUT CORD (Jack to banana plug) RS-232C CABLE (9pin-9pin/Cross/1.8 m) RS-232C CABLE (9pin-25pin/Cross/1.8 m) PRINTER RECORDING PAPER (25m, 10 rolls) 9185 9294 9299 Lead length approx. 85 cm Lead length approx. 1.2 m Lead length approx. 80 cm 9443-02 AC ADAPTER (for printer, EU) 9443-03 AC ADAPTER (for printer, America) 9444 CONNECTION CABLE (for printer) DISTRIBUTED BY ASM GmbH Am Bleichbach 18 - 22 85452 Moosinning / Germany All information correct as of Jan. 14, 2000. All specifications are subject to change without notice. ■ Inter net HIOKI website http://www.hioki.co.jp/ F3154E1-01B-05K Printed in Japan