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POSICHRON®
PCFP23
Flat Profile Housing with Analog Output
POSICHRON® position sensor
Only 12 mm height and 36 mm width
• Protection class IP64
• Measurement range 0 ... 100 to 0 ... 5750 mm
• Absolute position measurement
• Ultra flat profile housing: only 12 mm high
• Easy installation with mounting brackets
• Contactless
• Analog output
•Redundant version:
combination of 2 sensors
side by side
Specifications
Output
Voltage
Current
Refer to output specification
Up to 1 kHz, depending on the measurement range
Ranges >500 mm: L10 = ±0.10 % f.s.
L02 = ±0.02 % f.s.
Ranges ≤500 mm: L10 = ±0.5 mm
L02MM = ±0.2 mm
±3 µm
AlMgSi1 / Zn / V4A
IP64
EN 60068-2-27:2010, 50 g 11 ms, 100 shocks
EN 60068-2-6:2008, 20 g 10 Hz-2 kHz, 10 cycles
4 pin socket M8 / cable 2 m
Refer to output specification
Resolution
Sampling rate
Linearity
Repeatability
Housing material
Protection class
Shock
Vibration
Connection
EMC, temperature
Order code PCFP23
1 channel
PCFP23
Model name
Measurement range (in mm)
100 ... 5750 (in 10 mm increments)
other lengths upon request
Output
U1 = 0 ... 10 V signal conditioner
U1/H = U1 with Alarm_HOLD (see page 10)
U2 = 0.5 ... 10 V signal conditioner
U2/U; U2/H = U2 with Alarm_LOW; U2 with Alarm_HOLD (see page 10)
U8 = 0.5 ... 4.5 V signal conditioner
U8/U; U8/H = U8 with Alarm_LOW; U8 with Alarm_HOLD (see page 10)
I1 = 4 ... 20 mA signal conditioner (3 wire)
I1/U; I1/H = I1 with Alarm_LOW; I1 with Alarm_HOLD (see page 10)
Function and characteristics output
P1A = Position Magnet 1, increasing
P1D = Position Magnet 1, decreasing
PMU = Start value, direction & end value adjustable by the customer
Linearity
L02 / L02MM / L10 (for definition see "Specifications" above)
Connection
M8 = Connector M8, 4 pin
KAB2M = Cable, standard length 2 m, other lengths upon request
Order code mounting set (see page 7)
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POSICHRON®
PCFP23
Flat Profile Housing with Analog Output
Order Code PCFP23
2 channel,
Model name
configurable
PCFP23
Measurement range (in mm)
100 ... 5750 (in 10 mm increments)
other lengths upon request
Output
U1 = 0 ... 10 V signal conditioner
U1/H = U1 with Alarm_HOLD (see page 10)
U2 = 0.5 ... 10 V signal conditioner
U2/U; U2/H = U2 with Alarm_LOW; U2 with Alarm_HOLD (see page 10)
U8 = 0.5 ... 4.5 V signal conditioner
U8/U; U8/H = U8 with Alarm_LOW; U8 with Alarm_HOLD (see page 10)
I1 = 4 ... 20 mA signal conditioner (3 wire)
I1/U; I1/H = I1 with Alarm_LOW; I1 with Alarm_HOLD (see page 10)
Function and characteristics output 1
P1A = Position magnet 1, increasing
P1D = Position magnet 1, decreasing
DA = Difference magnet 1/2, increasing (2 magnets required)
DD = Difference magnet 1/2, decreasing (2 magnets required)
Function and characteristics output 2
P2A = Position magnet 2, increasing
P2D = Position magnet 2, decreasing
DA = Difference magnet 1/2, increasing
DD = Difference magnet 1/2, decreasing
2 magnets required
VZx.x = Velocity with direction detection (with 1 magnet only)
VZx.x = Velocity in steps of 0.1 m/s
Example: VZ1.5 towards start position
towards end position
-1.5 m/s
0
+1.5 m/s
Output U2: 0.5 V 5.25 V
10 V
Output I1: 4 mA
12 mA
20 mA
VAx.x = Velocity without direction detection (with 1 magnet only)
VAx.x = Velocity in steps of 0.1 m/s
Example: VA1.5 towards start position
towards end position
-1.5 m/s
0
+1.5 m/s
Output U2:
10 V
0.5 V
10 V
Output I1: 20 mA
4 mA
20 mA
Linearity
L02 / L02MM / L10 (for definition see "Specifications" above)
Connection
KAB2M = Cable, standard length 2 m, other lengths upon request
1. Order example: PCFP23 - 1000 - U2 - P1D - L10 - KAB2M
Flat profile, measurement range 1000 mm, 1 voltage output 0.5 ... 10 V (U2)
Output 1: Position magnet 1, decreasing signal (P1D)
Output 2: Not used
3. Order example: PCFP23 - 1000 - U2 - P1A - VZ1.0 - L10 - KAB2M
Flat profile, measurement range 1000 mm, 2 voltage outputs 0.5 ... 10 V (U2)
Output 1: Position magnet 1, increasing signal (P1A)
Output 2: Velocity magnet 1, -1 m/s ... 1 m/s for range 0.5 ... 10 V (VZ1.0)
PCMAG5
Order code position magnet (see page 7)
Order code connection cable (see page 14)
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POSICHRON®
PCFP23
Flat Profile Housing with SSI Output
POSICHRON® position sensor with only
12 mm height and 43 mm width
• Protection class IP64
• Measurement range 0 ... 100 to 0 ... 5750 mm
• Absolute position measurement
• Ultra flat profile housing: only 12 mm high
• Easy installation with mounting brackets
• Contactless
• Absolutely wear free and maintenance-free
• Synchronous serial interface (SSI)
•Redundant version:
combination of 2 sensors side by side
Specifications
Output
Resolution
Sampling rate
Linearity
Synchronous serial (SSI)
5, 10, 20, 50, 100 µm
Up to 1 kHz, depending on the measurement range
Ranges >500 mm: L10 = ±0.10 % f.s.
L02 = ±0.02 % f.s.
Ranges ≤500 mm: L10 = ±0.5 mm
L02MM = ±0.2 mm
±3 µm
AlMgSi1 / Zn / V4A
IP64
EN 60068-2-27:2010, 50 g 11 ms, 100 shocks
EN 60068-2-6:2008, 20 g 10 Hz-2 kHz, 10 cycles
Cable 2 m
Refer to output specification
Repeatability
Housing material
Protection class
Shock
Vibration
Connection
EMC, temperature
Order Code PCFP23
PCFP23
/
/
Model name
Measurement range (in mm)
100 ... 5750 (in 10 mm increments)
other lengths upon request
Resolution (in µm)
5 / 10 / 20 / 50 / 100
Output
SSI = Synchronous serial interface
Code
G / D = Gray / Dual
Number of data bits
24 / 25
Linearity
L02 / L02MM / L10 (for definition see "Specifications" above)
Connection
KAB2M = Cable, standard length 2 m, other lengths upon request
Order code mounting set (see page 7)
PCFP23-BFS1
Order code position magnet (see page 7)
PCMAG5
Order example: PCFP23 - 2000 - 10 - SSI/G/24 - L02 - KAB2M
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POSICHRON®
PCFP23
Flat Profile Housing with CAN Output
POSICHRON® position sensor with only
12 mm height and 43 mm width
• Protection class IP64
• Measurement range 0 ... 100 to 0 ... 5750 mm
• Absolute position measurement
• Ultra flat profile housing: only 12 mm high
• Easy installation with mounting brackets
• Contactless
• Absolutely wear free and maintenance-free
•CANopen bus or
CAN SAE J1939 output
•Redundant version:
combination of 2 sensors side by side
Output
Resolution
Sampling rate
Linearity
Specifications
CANopen bus; CAN SAE J1939
50 µm
Up to 1 kHz, depending on the measurement range
Ranges >500 mm: L10 = ±0.10 % f.s.
L02 = ±0.02 % f.s.
Ranges ≤500 mm: L10 = ±0.5 mm
L02MM = ±0.2 mm
±3 µm
AlMgSi1 / Zn / V4A
IP64
EN 60068-2-27:2010, 50 g 11 ms, 100 shocks
EN 60068-2-6:2008, 20 g 10 Hz-2 kHz, 10 cycles
Cable 0,3 m with 5-pin connector M12
Refer to output specification
Repeatability
Housing material
Protection class
Shock
Vibration
Connection
EMC, temperature
Order Code PCFP23
PCFP23
Model name
Measurement range (in mm)
100 ... 5750 (in 10 mm increments)
other lengths upon request
Output
CANOP = CANopen bus
CANOP/R = CANopen-Bus with integrated terminating resistance
CANJ1939 = CAN SAE J1939
Linearity
L02 / L02MM / L10 (for definition see "Specifications" above)
Connection
KAB0,3M-M12/CAN= Cable (length 0.3 m) with 5-pin M12 connector
Order code mounting set (see page 7)
PCFP23-BFS1
Order code position magnet (see page 7)
PCMAG ...
Order code bus cable (see page 14)
KAB-...M-M12/5F/G-M12/5M/G - CAN
Order example: PCFP23 - 1000 - CANOP - L10 - KAB0,3M-M12/CAN
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POSICHRON®
39 [1.535]
10,2 [0.402]
26 [1.024]
29 [1.142]
End
position
Endposition
PCMAG5
PCMAG5
13 [0.512]
Start position
Anfangsposition
PCMAG5
PCMAG5
12 [0.472]
Cable output
34 [1.339]
PCFP23
Flat Profile Housing
52 [2.047]
Total
length A = measurement
length
+ [5.906]
150 [5.906]
(e.g.[9.843])
250 [9.843])
Gesamtlänge
A = Messlänge
+ 150
(z.B. 250
64 [2.520]
Mounting set PCFP23-BFS1
Befestigungssatz
PCFP23-BFS1
± 12 [0.472]
2 ± 1 [0.072 ± 0.039]
36 [1.417]
11,25 [0.443]
Measurement length
(e.g. 100
[3.937])
Messlänge
(z.B.
100 [3.937])
80 [3.150]

70 [2.756]
9 [0.354]
Cable: outer diameter 5.2 mm ±0.2 mm, wire: cross sectional area 0.25 mm²
Dimensions in mm [inch]
39 [1.535]
End
position
Endposition
PCMAG5
PCMAG5
29 [1.142]
10,2 [0.402]
34 [1.339]
26 [1.024]
13 [0.516]
Anfangsposition
Start
position
PCMAG5
PCMAG5
12 [0.472]
Connector M8
Dimensions informative only. For guaranteed dimensions consult factory.
52 [2.047]
Total
length A = measurement
length
+ 150
[5.906]
250 [9.843])
Gesamtlänge
A = Messlänge
+ 150
[5.906]
(z.B.(e.g.
250 [9.843])
64 [2.520]
8,5 [0.335]
Dimensions in mm [inch]
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80 [3.150]
2 ± 1[0.079 ± 0.039]
36 [1.417]
Mounting set PCFP23-BFS1
Befestigungssatz
PCFP23-BFS1
 12 [ 0.472]

8,6 [0.339]
Measurement length
(e.g. 100
Messlänge
(z.B.[3.937])
100 [3.937])
70 [2.756]
Dimensions informative only. For guaranteed dimensions consult factory.
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POSICHRON®
PCFP23
Redundant Version with 2 Sensors
Horizontal
arrangement
PCMAG5
Vertical
arrangement
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POSICHRON®
PCFP
Mounting Sets - Magnets
PCFP23-BFS1 and PCFP24-BFS1
Mounting set for PCFP23, PCFP24
PCMAG5
Standard magnet
Isolation
sleeve
Isolation strip
Dimensions in mm [inch]
Mounting clamp P
Dimensions BFS1
POSICHRON Model
Dim. B [mm]
PCFP23
PCFP24
52
59
Dim. C [mm]
64
71
Mounting
clamp
PCFP25
Befestigung
PCFP25
DIN 912 - M4 x 16
isoliert
DIN 125 - A4
Isolation
sleeve
Isolierscheibe
10
PCFP25-BFS1
Mounting set for
PCFP25
Dimensions informative only.
For guaranteed dimensions consult factory.
Isolation
strip PCQA-BFS4
Isolierstreifen
PCQA-BFS4
12
43
Dimensions in
mm [inch]
55
Befestigung PCFP25
DIN 912 - M5 x 10
nicht isoliert
9
DIN 125 - A5
43
12
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POSICHRON®
Output Specification U2, U8 and I1
Configurable, 1 or 2 channels
U1, U2, U8
Voltage output
U1: 18 ... 36 V DC; U2: 18 ... 36 V DC; U8: 10 ... 36 V
Typ. 35 mA, 80 mA max.
U1: 0 ... 10 V DC; U2: 0.5 ... 10 V DC; U8: 0.5 ... 4.5 V DC
2 mA max.
> 5 kΩ
16 bit f.s., min. 10 µm
±50 x 10-6 / °C f.s.
Reverse polarity, short circuit
0.5 mVRMS
-40 ... +85 °C
EN 61326-1:2013
Excitation voltage
Excitation current
Output voltage
Output current
Output load
Resolution
Stability (temperature)
Protection
Output noise
Operating temperature
EMC
Signal diagram
Excitation +
Excitation GND
U1,
U2,
U8
Signal 1 +
Signal GND
Signal 2 + (as option)
SPAN/ZERO (PMU, as option)
Signal
diagram
I1
Current output (3 wire)
Excitation voltage
18 ... 36 V DC (10 ... 36 V for RL≤250Ω)
Excitation current
Load resistor
Output current
Resolution
Stability (temperature)
Protection
Output noise
Operating temperature
EMC
Typ. 60 mA, 80 mA max.
350 Ω max.
4 ... 20 mA, 30 mA max (at failure)
16 bit f.s., min. 10 µm
±50 x 10-6 / °C f.s.
Reverse polarity, short circuit
0.5 mVRMS
-40 ... +85 °C
EN 61326-1:2013
Excitation +
Signal diagram
Excitation GND
Signal 1 +
I1
Signal GND
Signal 2 + (as option)
SPAN/ZERO (PMU, as option)
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POSICHRON®
Output Specification U2, U8 and I1
Configurable, 1 or 2 channels
Connector M12, 8-pin
Signal wiring
Signal
Cable connection
Plug connection
Excitation +
1
white
Excitation GND
2
brown
Signal 1 +
3
green
Signal GND
4
yellow
Signal 2 + (optional*)
5
grey
SPAN/ZERO (PMU** only, optional)
6
pink
View to the
sensor connector
* When using multiple magnets the distance between two magnets must be min. 70 mm to identify the
single magnets definitely.
** Description page 10
Connector M12, 5-pin
Signal wiring
Signal
Plug connection
Excitation +
1
Signal 1 +
2
GND
3
Signal 2 + (optional*)
4
PMU** (optional)
5
View to the
sensor connector
* When using multiple magnets the distance between two magnets must be min. 70 mm to identify the
single magnets definitely.
** Description page 10
Connector M8, 4-pin
Signal wiring
Signal
Plug connection
Excitation +
1
Excitation GND
2
Signal +
3
PMU** (optional)
4
View to the
sensor connector
* When using multiple magnets the distance between two magnets must be min. 70 mm to identify the
single magnets definitely.
** Description page 10
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POSICHRON®
Description of Output Options
Option - PMU for
analog output
U1, U2, U8 and I1
Programming of the start and end value by the customer:
Diagnostic on analog
outputs
Behaviour of the analog signal output in case of error
The option PMU allows to program the start value and the end value of the output range
by a programming signal SPAN/ZERO available at the connector. This Signal SPAN/ZERO
must be connected with GND via a push button, then position magnet of the ­sensor must
be moved to the start resp. end position. Pushing the button between 2 and 4 seconds sets
the actual position as start position, pushing the button more than 5 seconds sets the actual
position as end position. The values will be stored and are available after switching off the
sensor.
To reset the sensor to the factory values the button must be pushed for longer than two
seconds when the sensor is switched on.
In case of error (magnet missing or outside the measuring range) the analog output signal
will assume a state ­according to the following options:
Alarm_HIGH
The output voltage resp. the output current is at HIGH level (overrange).
Alarm_LOW
The output voltage resp. the output current is at LOW level (underrange).
Alarm_HOLD
The output voltage resp. the output current will keep the last valid state.
Error signal for
SSI output
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Alarm_HIGH
(standard)
Alarm_LOW
(.../U)
Alarm_HOLD
(.../H)
U1
Uout ≥ 10,5 V
—
keeps last valid state
(Order code U1/H)
U2
Uout ≥ 10,5 V
Uout < 0,25 V
(Order code U2/U)
keeps last valid state
(Order code U2/H)
U8
Uout ≥ 10 V
Uout < 0,25 V
(Order code U8/U)
keeps last valid state
(Order code U8/H)
I1
Iout ≥ 21 mA
1,5 ... 2 mA
keeps last valid state
(Order code I1/H)
(Order code I1/U)
If the sensor cannot detect a magnet the position value will assume the maximum value
(0xFFFFFFF).
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POSICHRON®
Output Specification SSI
Synchronous serial
interface SSI
Description
Output
Excitation voltage
Excitation current
Clock frequency
Code
Resolution
Delay between pulse trains
Stability (temperature)
Operating temperature
EMC
RS422
10 ... 36 V DC, residual ripple 10 mVSS
Typ. 80 mA, 150 mA max.
100 kHz ... 1 MHz
Gray code, dual code
≥ 5 µm
>25 µs
±50 x 10-6 / °C f.s.
-40 ... +85 °C
EN 61326-1:2013
The data transmission takes place by means of the two signals CLOCK and DATA. The processing unit (PLC, microcomputer) sends pulse sequences which clock the data transmission at the required transfer rate. With the first falling edge of the pulse sequence the position
of the sensor is recorded and stored. The following rising edges control the bit-by-bit transfer
of the data word. After a delay time the next new position information can be transwithted.
Data format
(Train of 26 pulses)
Signal diagram
Sensor circuit
Subsequent circuit
DATA
DATA
CLOCK
CLOCK
Cable length
50 m
100 m
Signal wiring
Signal
Baud rate
100-1000 kHz
100-300 kHz
Plug connection
Note:
Extension of the cable length will reduce the
­maximum transmission rate.
The signals CLOCK/CLOCK and DATA/DATA
must be connected in a twisted pair cable,
­common shielded.
Cable connection
Excitation +
1
white
Excitation GND
2
brown
CLOCK
3
green
CLOCK
4
yellow
DATA
5
grey
DATA
6
pink
View to sensor
connector
Error indication see page 10.
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POSICHRON®
Output Specification CANopen
Description
Interface CANOP
­ ANopen interface with process data for position and cam functions, programmable are
C
preset, resolution, filtering and cam switching points.
Communication profile
Encoder profile
Error Control
Node ID
PDO
PDO Modes
Nodes
Bus connection
Integrated bus terminating resistor
Bus, galvanic isolated
CANopen CiA 301 V 4.02, Slave
Encoder CiA 406 V 3.2
Node Guarding, Heartbeat, Emergency Message
Adjustable via LSS or via object dictionary
4 TxPDO, 0 RxPDO, no linking, static mapping
Event-/Time triggered, Remote-request, Sync
cyclic/acyclic
1 server, 0 client
8 cams
Yes
50 kBaud to 1 MBaud, adjustable via LSS or via
object dictionary
127 max.
M12 connector, 5 pins
120 Ω (option)
No
Excitation voltage
Excitation current
Number of position magnets
Resolution
Measuring rate
Stability (temperature)
Repeatability
Operating temperature
Protection
Dielectric strength
EMC
18 ... 36 V DC
Typ. 20 mA for 24 V, max. 80 mA
1 ... 4
50 µm
1 kHz (asynchronous)
±50 x 10-6 / °C f.s.
1 LSB
-40 ... +85 °C
Reverse polarity, short circuit
500 V (V AC, 50 Hz, 1 min.)
EN 61326-1:2013
SDO
CAM
Certified
Transmission rates
Specifications
When using multiple magnets the distance between two magnets must be min. 70 mm to
identify the single magnets definitely.
Signal wiring
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Signal
Plug connection
Shield
Excitation +
GND
CAN-H
CAN-L
View to sensor connector
1
2
3
4
5
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POSICHRON®
Output Specification CAN SAE J1939
Interface J1939
NAME Fields
Parameter Group
Numbers (PGN)
Specifications
CAN specification
Transceiver
Communication profile
Baud rate
Internal temination resistor
Address
ISO 11898, Basic and Full CAN 2.0 B
24V-compliant, not isolated
SAE J1939
250 kbit/s
120 Ω (option)
Default 247d, configurable
Arbitrary address capable
Industry group
Vehicle system
Vehicle system instance
Function
Function instance
ECU instance
Manufacturer
Identity number
0
0
7Fh (127d)
0
FFh (255d)
0
0
145h (325d)
0nnn
Configuration data
PGN EF00h
Process data
PGN FFnnh
Excitation voltage
Excitation current
Measuring rate
Stability (temperature)
Repeatability
Operating temperature
Protection
Dielectric strength
EMC
18 ... 36 V DC
Typ. 20 mA for 24 V, max. 80 mA
1 kHz (asynchronous)
±50 x 10-6 / °C f.s.
1 LSB
-40 ... +85 °C
Reverse polarity, short circuit
500 V (V AC, 50 Hz, 1 min.)
EN 61326-1:2013
No
Global
Non specific
Non specific
Manufacturer ID
Serial number 21 bit
Proprietary-A
(PDU1 peer-to-peer)
Proprietary-B
(PDU2 broadcast);
nn Group Extension (PS)
configurable
When using multiple magnets the distance between two magnets must be min. 70 mm to
identify the single magnets definitely.
Signal wiring
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Signal
Plug connection
Shield
Excitation +
GND
CAN-H
CAN-L
View to sensor connector
1
2
3
4
5
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POSICHRON®
Accessories
Connector Cables
Connector cable
M8, 4-pin
shielded
The 4-lead shielded cable is supplied with a
mating 4-pin 90° M8 connector at one end
and 4 wires at the other end. Available lengths
are 2, 5 and 10 m. Wire: cross sectional area
0.14 mm².
Order code:
KAB - XM - M8/4F/W - LITZE
IP69K:
KAB - XM - M8/4F/W/69K - LITZE
Length in m
Connector cable
M8, 4-pin
shielded
The 4-lead shielded cable is supplied with a
mating 4-pin M8 connector at one end and 4
wires at the other end. Available lengths are
2, 5 and 10 m. Wire: cross sectional area
0.14 mm².
Order code:
KAB - XM - M8/4F/G - LITZE
IP69K:
KAB - XM - M8/4F/G/69K - LITZE
Length in m
Plug connection / Cable connection
Signal wiring
M8, 4-pin
1
brown
Connector/bus cable
M12, 5-pin
CAN bus
shielded
2
white
3
blue
4
black
The 5-lead shielded cable is supplied with a
female 5-pin M12 connector at one end and
a male 5-pin M12 connector at the other end.
Available lengths are 0.3 m, 2 m, 5 m and
10 m.
Order code:
KAB - XM - M12/5F/G - M12/5M/G - CAN
IP69K: KAB - XM - M12/5F/G/69K - M12/5M/G/69K - CAN
Length in m
T-piece for bus cable
M12, 5-pin
CAN bus
Order code:
KAB - TCONN - M12/5M - 2M12/5F - CAN
Terminating
resistance
M12, 5-pin
CAN bus
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Order code:
KAB - RTERM - M12/5M/G - CAN
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