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POSICHRON®
PCFP25
Ultra flat Profile Housing with analog Output
Ultra flat POSICHRON® position sensor
•
•
•
•
•
•
•
Specifications
Only 8 mm high and 28 mm wide
Protection class up to IP67
Measurement range 0 ... 100 to 0 ... 5750 mm
Absolute position measurement
Absolutely wear free and maintenance-free
Wide variety of mounting
Analog output
Output
Voltage
Current
Refer to output specification
Up to 1 kHz, depending on the measurement range
Ranges >500 mm: L10 = ±0.10 % f.s.
L02 = ±0.02 % f.s.
Ranges ≤500 mm: L10 = ±0.5 mm
L02MM = ±0.2 mm
±3 µm
AlMgSi1 and plastic
IP64 (optional IP67)
Cable 2 m
EN 60068-2-27:2010, 50 g/11 ms, 100 shocks
EN 60068-2-6:2008, 20 g 10 Hz-2 kHz, 10 cycles
Refer to output specification
Resolution
Sampling rate
Linearity
Repeatability
Material
Protection class
Connection
Shock
Vibration
EMC, temperature
Order code PCFP25
1 channel
PCFP25
Model name
Measurement range (in mm)
100 ... 5750 (in 10 mm increments)
other lengths upon request
Output
U1 = 0 ... 10 V signal conditioner
U1/H = U1 with Alarm_HOLD (see page 9)
U2 = 0.5 ... 10 V signal conditioner
U2/U; U2/H = U2 with Alarm_LOW; U2 with Alarm_HOLD (see page 9)
U8 = 0.5 ... 4.5 V signal conditioner
U8/U; U8/H = U8 with Alarm_LOW; U8 with Alarm_HOLD (see page 9)
I1 = 4 ... 20 mA signal conditioner (3 wire)
I1/U; I1/H = I1 with Alarm_LOW; I1 with Alarm_HOLD (see page 9)
Function and characteristics output
P1A = Position Magnet 1, increasing
P1D = Position Magnet 1, decreasing
PMU = Start value, direction & end value adjustable by the customer
Linearity
L02 / L02MM / L10 (for definition see "Specifications" above)
Connection
KAB2M = Cable, standard length 2 m, other lengths upon request
Order code position magnet (see page 39)
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PCFP25-BFS1
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POSICHRON®
PCFP25
Ultra flat Profile Housing with analog Output
Order Code PCFP25
2 channel,
Model name
configurable
PCFP25
Measurement range (in mm)
100 ... 5750 (in 10 mm increments)
other lengths upon request
Output
U1 = 0 ... 10 V signal conditioner
U1/H = U1 with Alarm_HOLD (see page 9)
U2 = 0.5 ... 10 V signal conditioner
U2/U; U2/H = U2 with Alarm_LOW; U2 with Alarm_HOLD (see page 9)
U8 = 0.5 ... 4.5 V signal conditioner
U8/U; U8/H = U8 with Alarm_LOW; U8 with Alarm_HOLD (see page 9)
I1 = 4 ... 20 mA signal conditioner (3 wire)
I1/U; I1/H = I1 with Alarm_LOW; I1 with Alarm_HOLD (see page 9)
Function and characteristics output 1
P1A = Position magnet 1, increasing
P1D = Position magnet 1, decreasing
DA = Difference magnet 1/2, increasing (2 magnets required)
DD = Difference magnet 1/2, decreasing (2 magnets required)
Function and characteristics output 2
P2A = Position magnet 2, increasing
P2D = Position magnet 2, decreasing
DA = Difference magnet 1/2, increasing
DD = Difference magnet 1/2, decreasing
2 magnets required
VZx.x = Velocity with direction detection (with 1 magnet only)
VZx.x = Velocity in steps of 0.1 m/s
Example: VZ1.5 towards start position
towards end position
-1.5 m/s
0
+1.5 m/s
Output U2: 0.5 V 5.25 V
10 V
Output I1: 4 mA
12 mA
20 mA
VAx.x = Velocity without direction detection (with 1 magnet only)
VAx.x = Velocity in steps of 0.1 m/s
Example: VA1.5 towards start position
towards end position
-1.5 m/s
0
+1.5 m/s
Output U2:
10 V
0.5 V
10 V
Output I1: 20 mA
4 mA
20 mA
Linearity
L02 / L02MM / L10 (for definition see "Specifications" above)
Connection
KAB2M = Cable, standard length 2 m, other lengths upon request
1. Order example: PCFP25 - 1000 - U2 - P1D - L10 - KAB2M
Flat profile, measurement range 1000 mm, 1 voltage output 0.5 ... 10 V (U2)
Output 1: Position magnet 1, decreasing signal (P1D)
Output 2: Not used
2. Order example: PCFP25 - 1000 - I1 - P1A - P2D - L10 - KAB2M
Flat profile, measurement range 1000 mm, 2 current outputs 4 ... 20 mA (I1)
Output 1: Position magnet 1, increasing signal (P1A)
Output 2: Position magnet 2, decreasing signal (P2D)
Order code position magnet (see page 6)
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PCMAG5
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POSICHRON®
PCFP25
Ultra flat Profile Housing with SSI Output
Ultra flat POSICHRON® position sensor
•
•
•
•
•
•
•
Specifications
Only 8 mm high and 28 mm wide
Protection class up to IP67
Measurement range 0 ... 100 to 0 ... 5750 mm
Absolute position measurement
Absolutely wear free and maintenance-free
Wide variety of mounting
Synchronous serial interface (SSI)
Output
Resolution
Sampling rate
Linearity
Synchronous serial (SSI)
5, 10, 20, 50, 100 µm
Up to 1 kHz, depending on the measurement range
Ranges >500 mm: L10 = ±0.10 % f.s.
L02 = ±0.02 % f.s.
Ranges ≤500 mm: L10 = ±0.5 mm
L02MM = ±0.2 mm
±3 µm
AlMgSi1 and plastic
IP64 (optional IP67)
EN 60068-2-27:2010, 50 g 11 ms, 100 shocks
EN 60068-2-6:2008, 20 g 10 Hz-2 kHz, 10 cycles
Cable 2 m
Refer to output specification
Repeatability
Housing material
Protection class
Shock
Vibration
Connection
EMC, temperature
Order Code PCFP24
PCFP25
/
/
Model name
Measurement range (in mm)
100 ... 5750 (in 10 mm increments)
other lengths upon request
Resolution (in µm)
5 / 10 / 20 / 50 / 100
Output
SSI = Synchronous serial interface
Code
G / D = Gray / Dual
Number of data bits
24 / 25
Linearity
L02 / L02MM / L10 (for definition see "Specifications" above)
Connection
KAB2M = Cable, standard length 2 m, other lengths upon request
Order code mounting set (see page 6)
PCFP25-BFS1
Order code position magnet (see page 6)
PCMAG5
Order example: PCFP25 - 2000 - 5 - SSI/G/24 - L10 - KAB2M
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POSICHRON®
PCFP25
Ultra flat Profile Housing with CAN Output
Ultra flat POSICHRON® position sensor
•
•
•
•
•
•
•
Only 8 mm high and 28 mm wide
Protection class up to IP67
Measurement range 0 ... 100 to 0 ... 5750 mm
Absolute position measurement
Absolutely wear free and maintenance-free
Wide variety of mounting
CANopen bus or
CAN SAE J1939 output
Output
Resolution
Sampling rate
Linearity
Specifications
CANopen bus; CAN SAE J1939
50 µm
Up to 1 kHz, depending on the measurement range
Ranges >500 mm: L10 = ±0.10 % f.s.
L02 = ±0.02 % f.s.
Ranges ≤500 mm: L10 = ±0.5 mm
L02MM = ±0.2 mm
±3 µm
AlMgSi1 and plastic
IP64 (optional IP67)
EN 60068-2-27:2010, 50 g 11 ms, 100 shocks
EN 60068-2-6:2008, 20 g 10 Hz-2 kHz, 10 cycles
Cable (length 0.3 m) with 5-pin connector M12
Refer to output specification
Repeatability
Housing material
Protection class
Shock
Vibration
Connection
EMC, temperature
Order Code PCFP25
PCFP25
Model name
Measurement range (in mm)
100 ... 5750 (in 10 mm increments)
other lengths upon request
Output
CANOP = CANopen bus
CANOP/R = CANopen-Bus with integrated terminating resistance
CANJ1939 = CAN SAE J1939
Linearity
L02 / L02MM / L10 (for definition see "Specifications" above)
Connection
KAB0,3M-M12/CAN= Cable (length 0.3 m) with 5-pin M12 connector
Order code mounting set (see page 6)
PCFP25-BFS1
Order code position magnet (see page 6)
PCMAG5
Order code bus cable (see page 13)
KAB-...M-M12/5F/G-M12/5M/G - CAN
Order example: PCFP25 - 2000 - CANOP - L10 - KAB0,3M-M12/CAN
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POSICHRON®
PCFP25
Profile Design
Outline drawing
3
start position
PCMAG5
end position
PCMAG5
8 [.315]
2
28 [1.102]
10,2 [.402]
total length A = measurement length + 162 [6.378] (i.e. 262 [10.315])
Endposition
PCMAG5
8 [.315]
26 [1.024]
measurement length (i.e. 100 [3.937])
Endposition
PCMAG5
74 [2.913]
39 [1.535]
26 [1.024]
8 [.315]
Anfangsposition
Gesamtlänge A = Messlänge + 162
[6.378] (z.B. 262 [10.315] )
PCMAG5
28 [1.102]
88 [3.465]
19 [.748]
10,2 [.402]
10,2 [.402]
alternative Mag
/ alternative ma
Redundant version
5 [.197]
Horizontal arrangement
±12 [.472]
Markierung
marking
/ marking
Messlänge (z.B. 100 [3.937] )
74 [2.913]
Gesamtlänge A = Messlänge + 162 [6.378] (z.B. 262 [10.315] )
28 [1.102]
88 [3.465]
19 [.748]
39 [1.535]
Anfangsposition
PCMAG5
4 1 [.157 .039]
Markierung
alternative magnet positions
alternative Magnetanordnungen
/ marking
Zeichnung ist Eigentum
der Firma ASM, Vervielfältigung n
/ alternative magnet positions
±12nach
[.472]
Schutzvermerk
DIN 34 beachten © Copyright by ASM GmbH
-0,1
-0,2
±12 0 [.472 0]
Nicht bemaßte
Werkstückkanten
DIN 6784
+0,1
+0,2
Allgemeintoleranzen
ISO
2768-mH
Gezeichnet
Datum
14.08.2008
ISO
2768-mH
Gezeichnet
Datum
14.08.2008
Maßstab
BMC:
1:1,5
Werkstoff, Halbzeug
Name
Mschi
Benennung
PCFP25-(100-5750)-KAB
Maßzeichnung
Norm
AS M
Datum
AUTOMATION
SENSORIK
MESSTECHNIK
Name
ASM GmbH
Am Bleichbach 18-2
D-85452 Moosinnin
Tel.: 08123/986-0
Zeichnungsnummer / Datei
Blatt
4 1 [.157 .039]
1
121423_PCFP25-(100-5750)-KAB_015_LMZ.idw
Zeichnung ist Eigentum
der Firma ASM, Vervielfältigung nur mit Genehmigung
Tel.: 08123/986-0
A3
dimensions in mm [inch]
AUTOMATION
SENSORIK
MESSTECHNIK
Status
Änderungen
ASM GmbH
Am Bleichbach 18-22
D-85452 Moosinning
Schutzvermerk nach DIN 34 beachten © Copyright by ASM GmbH
Datum
Name
Nicht bemaßte
Werkstückkanten
DIN 6784
in mm [inch]
BMC:
Allgemeintoleranzen
Maßstab
Dimensions
+0,1
+0,2
-0,1
-0,2
ISO
PCFP25-(100-5750)-KAB
Kontrolliert
Maßzeichnung
Norm
dimensions in mm [inch]
AS M
5/13
AUTOMATION
SENSORIK
MESSTECHNIK
Status
Änderungen
Datum
Name
CT:
Werkstoff, Halbzeug
1:1,5
Dimensions
informative only.
For guaranteed
dimensions
Benennung
Datum
Name
consult
factory.
14.08.2008
Mschi
2768-mH
Gezeichnet
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CT:
Änderungen
Status
Kontrolliert
Vertical arrangement
Name
Mschi
4 1 [.157 .039]
AS M
±12 0 [.472 0]
Allgemeintoleranzen
+0,1
+0,2
1:1,5
Norm
Schutzvermerk nach DIN 34 beachten © Copyright by ASM GmbH
-0,1
-0,2
Maßsta
Kontrolliert
.157 .039] Magnetanordnungen
4 1 [alternative
/ alternative magnet positions
±12 [.472]
dimensions
inASM,
mmVervielfältigung
[inch]
Zeichnung ist Eigentum
der Firma
nur mit Genehmigung
Nicht bemaßte
Werkstückkanten
DIN 6784
±12 [.472]
74 [2.913]
3 1 [.118 .039]
Messlänge (z.B. 100 [3.937] )
5 [.197]
3 1 [.118 .039]
88 [3.465]
ASM GmbH
Am Bleichbach 18-22
D-85452 Moosinning
Zeichnungsnummer / Datei
121423_PCFP25-(100-5750)-KAB_015_LMZ.idw
© ASM Sensors, Inc.
Phone +1-(630) 832-3202
Tel.: 08123/986-0
B
POSICHRON®
PCFP
Mounting Sets - Magnets
PCFP23-BFS1 and PCFP24-BFS1
Mounting set for PCFP23, PCFP24
PCMAG5
Standard magnet
Isolation
sleeve
Isolation strip
Dimensions in mm [inch]
Mounting clamp P
Dimensions BFS1
POSICHRON Model
Dim. B [mm]
PCFP23
PCFP24
52
59
Dim. C [mm]
64
71
Mounting
clamp
PCFP25
Befestigung
PCFP25
DIN 912 - M4 x 16
isoliert
DIN 125 - A4
Isolation
sleeve
Isolierscheibe
10
PCFP25-BFS1
Mounting set for
PCFP25
Dimensions informative only.
For guaranteed dimensions consult factory.
Isolation
strip PCQA-BFS4
Isolierstreifen
PCQA-BFS4
12
43
Dimensions in
mm [inch]
55
Befestigung PCFP25
DIN 912 - M5 x 10
nicht isoliert
9
DIN 125 - A5
43
12
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POSICHRON®
Output Specification U2, U8 and I1
Configurable, 1 or 2 channels
U1, U2, U8
Voltage output
U1: 18 ... 36 V DC; U2: 18 ... 36 V DC; U8: 10 ... 36 V
Typ. 35 mA, 80 mA max.
U1: 0 ... 10 V DC; U2: 0.5 ... 10 V DC; U8: 0.5 ... 4.5 V DC
2 mA max.
> 5 kΩ
16 bit f.s., min. 10 µm
±50 x 10-6 / °C f.s.
Reverse polarity, short circuit
0.5 mVRMS
-40 ... +85 °C
EN 61326-1:2013
Excitation voltage
Excitation current
Output voltage
Output current
Output load
Resolution
Stability (temperature)
Protection
Output noise
Operating temperature
EMC
Signal diagram
Excitation +
Excitation GND
U1,
U2,
U8
Signal 1 +
Signal GND
Signal 2 + (as option)
SPAN/ZERO (PMU, as option)
Signal
diagram
I1
Current output (3 wire)
Excitation voltage
18 ... 36 V DC (10 ... 36 V for RL≤250Ω)
Excitation current
Load resistor
Output current
Resolution
Stability (temperature)
Protection
Output noise
Operating temperature
EMC
Typ. 60 mA, 80 mA max.
350 Ω max.
4 ... 20 mA, 30 mA max (at failure)
16 bit f.s., min. 10 µm
±50 x 10-6 / °C f.s.
Reverse polarity, short circuit
0.5 mVRMS
-40 ... +85 °C
EN 61326-1:2013
Excitation +
Signal diagram
Excitation GND
Signal 1 +
I1
Signal GND
Signal 2 + (as option)
SPAN/ZERO (PMU, as option)
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POSICHRON®
Output Specification U2, U8 and I1
Configurable, 1 or 2 channels
Connector M12, 8-pin
Signal wiring
Signal
Cable connection
Plug connection
Excitation +
1
white
Excitation GND
2
brown
Signal 1 +
3
green
Signal GND
4
yellow
Signal 2 + (optional*)
5
grey
SPAN/ZERO (PMU** only, optional)
6
pink
View to the
sensor connector
* When using multiple magnets the distance between two magnets must be min. 70 mm to identify the
single magnets definitely.
** Description page 9
Connector M12, 5-pin
Signal wiring
Signal
Plug connection
Excitation +
1
Signal 1 +
2
GND
3
Signal 2 + (optional*)
4
PMU** (optional)
5
View to the
sensor connector
* When using multiple magnets the distance between two magnets must be min. 70 mm to identify the
single magnets definitely.
** Description page 9
Connector M8, 4-pin
Signal wiring
Signal
Plug connection
Excitation +
1
Excitation GND
2
Signal +
3
PMU** (optional)
4
View to the
sensor connector
* When using multiple magnets the distance between two magnets must be min. 70 mm to identify the
single magnets definitely.
** Description page 9
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POSICHRON®
Description of Output Options
Option - PMU for
analog output
U1, U2, U8 and I1
Programming of the start and end value by the customer:
Diagnostic on analog
outputs
Behaviour of the analog signal output in case of error
The option PMU allows to program the start value and the end value of the output range
by a programming signal SPAN/ZERO available at the connector. This Signal SPAN/ZERO
must be connected with GND via a push button, then position magnet of the ­sensor must
be moved to the start resp. end position. Pushing the button between 2 and 4 seconds sets
the actual position as start position, pushing the button more than 5 seconds sets the actual
position as end position. The values will be stored and are available after switching off the
sensor.
To reset the sensor to the factory values the button must be pushed for longer than two
seconds when the sensor is switched on.
In case of error (magnet missing or outside the measuring range) the analog output signal
will assume a state ­according to the following options:
Alarm_HIGH
The output voltage resp. the output current is at HIGH level (overrange).
Alarm_LOW
The output voltage resp. the output current is at LOW level (underrange).
Alarm_HOLD
The output voltage resp. the output current will keep the last valid state.
Error signal for
SSI output
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Alarm_HIGH
(standard)
Alarm_LOW
(.../U)
Alarm_HOLD
(.../H)
U1
Uout ≥ 10,5 V
—
keeps last valid state
(Order code U1/H)
U2
Uout ≥ 10,5 V
Uout < 0,25 V
(Order code U2/U)
keeps last valid state
(Order code U2/H)
U8
Uout ≥ 10 V
Uout < 0,25 V
(Order code U8/U)
keeps last valid state
(Order code U8/H)
I1
Iout ≥ 21 mA
1,5 ... 2 mA
keeps last valid state
(Order code I1/H)
(Order code I1/U)
If the sensor cannot detect a magnet the position value will assume the maximum value
(0xFFFFFFF).
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POSICHRON®
Output Specification SSI
Synchronous serial
interface SSI
Description
Output
Excitation voltage
Excitation current
Clock frequency
Code
Resolution
Delay between pulse trains
Stability (temperature)
Operating temperature
EMC
RS422
10 ... 36 V DC, residual ripple 10 mVSS
Typ. 80 mA, 150 mA max.
100 kHz ... 1 MHz
Gray code, dual code
≥ 5 µm
>25 µs
±50 x 10-6 / °C f.s.
-40 ... +85 °C
EN 61326-1:2013
The data transmission takes place by means of the two signals CLOCK and DATA. The processing unit (PLC, microcomputer) sends pulse sequences which clock the data transmission at the required transfer rate. With the first falling edge of the pulse sequence the position
of the sensor is recorded and stored. The following rising edges control the bit-by-bit transfer
of the data word. After a delay time the next new position information can be transwithted.
Data format
(Train of 26 pulses)
Signal diagram
Sensor circuit
Subsequent circuit
DATA
DATA
CLOCK
CLOCK
Cable length Baud rate
50 m
100-1000 kHz
100 m
100-300 kHz
Signal wiring
Signal
Plug connection
Note:
Extension of the cable length will reduce the
­maximum transmission rate.
The signals CLOCK/CLOCK and DATA/DATA
must be connected in a twisted pair cable,
­common shielded.
Cable connection
Excitation +
1
white
Excitation GND
2
brown
CLOCK
3
green
CLOCK
4
yellow
DATA
5
grey
DATA
6
pink
View to sensor
connector
Error indication see page 9.
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POSICHRON®
Output Specification CANopen
Description
Interface CANOP
­ ANopen interface with process data for position and cam functions, programmable are
C
preset, resolution, filtering and cam switching points.
Communication profile
Encoder profile
Error Control
Node ID
PDO
PDO Modes
Nodes
Bus connection
Integrated bus terminating resistor
Bus, galvanic isolated
CANopen CiA 301 V 4.02, Slave
Encoder CiA 406 V 3.2
Node Guarding, Heartbeat, Emergency Message
Adjustable via LSS or via object dictionary
4 TxPDO, 0 RxPDO, no linking, static mapping
Event-/Time triggered, Remote-request, Sync
cyclic/acyclic
1 server, 0 client
8 cams
Yes
50 kBaud to 1 MBaud, adjustable via LSS or via
object dictionary
127 max.
M12 connector, 5 pins
120 Ω (option)
No
Excitation voltage
Excitation current
Number of position magnets
Resolution
Measuring rate
Stability (temperature)
Repeatability
Operating temperature
Protection
Dielectric strength
EMC
18 ... 36 V DC
Typ. 20 mA for 24 V, max. 80 mA
1 ... 4
50 µm
1 kHz (asynchronous)
±50 x 10-6 / °C f.s.
1 LSB
-40 ... +85 °C
Reverse polarity, short circuit
500 V (V AC, 50 Hz, 1 min.)
EN 61326-1:2013
SDO
CAM
Certified
Transmission rates
Specifications
When using multiple magnets the distance between two magnets must be min. 70 mm to
identify the single magnets definitely.
Signal wiring
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Signal
Plug connection
Shield
Excitation +
GND
CAN-H
CAN-L
View to sensor connector
1
2
3
4
5
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POSICHRON®
Output Specification CAN SAE J1939
Interface J1939
NAME Fields
Parameter Group
Numbers (PGN)
Specifications
CAN specification
Transceiver
Communication profile
Baud rate
Internal temination resistor
Address
ISO 11898, Basic and Full CAN 2.0 B
24V-compliant, not isolated
SAE J1939
250 kbit/s
120 Ω (option)
Default 247d, configurable
Arbitrary address capable
Industry group
Vehicle system
Vehicle system instance
Function
Function instance
ECU instance
Manufacturer
Identity number
0
0
7Fh (127d)
0
FFh (255d)
0
0
145h (325d)
0nnn
Configuration data
PGN EF00h
Process data
PGN FFnnh
Excitation voltage
Excitation current
Measuring rate
Stability (temperature)
Repeatability
Operating temperature
Protection
Dielectric strength
EMC
18 ... 36 V DC
Typ. 20 mA for 24 V, max. 80 mA
1 kHz (asynchronous)
±50 x 10-6 / °C f.s.
1 LSB
-40 ... +85 °C
Reverse polarity, short circuit
500 V (V AC, 50 Hz, 1 min.)
EN 61326-1:2013
No
Global
Non specific
Non specific
Manufacturer ID
Serial number 21 bit
Proprietary-A
(PDU1 peer-to-peer)
Proprietary-B
(PDU2 broadcast);
nn Group Extension (PS)
configurable
When using multiple magnets the distance between two magnets must be min. 70 mm to
identify the single magnets definitely.
Signal wiring
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Signal
Plug connection
Shield
Excitation +
GND
CAN-H
CAN-L
View to sensor connector
1
2
3
4
5
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Phone +1-(630) 832-3202
POSICHRON®
Accessories
Connector Cables
Connector/bus cable
M12, 5-pin
CAN bus
shielded
The 5-lead shielded cable is supplied with a
female 5-pin M12 connector at one end and
a male 5-pin M12 connector at the other end.
Available lengths are 0.3 m, 2 m, 5 m and
10 m.
Order code:
KAB - XM - M12/5F/G - M12/5M/G - CAN
IP69K: KAB - XM - M12/5F/G/69K - M12/5M/G/69K - CAN
Length in m
T-piece for bus cable
M12, 5-pin
CAN bus
Order code:
KAB - TCONN - M12/5M - 2M12/5F - CAN
Terminating
resistance
M12, 5-pin
CAN bus
DB-PCFP25-US-2013-11
www.asmsensors.com
Order code:
KAB - RTERM - M12/5M/G - CAN
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© ASM Sensors, Inc.
Phone +1-(630) 832-3202