525 SERIES Rotary Position Sensor TYPICAL APPLICATIONS: Rotary position sensing for applications requiring a robust, sealed sensor. Features/Benefits: • Field proven (millions of units in service) • Leak-proof rotor and cover seals • Adjustable or non-adjustable mounting • Mates with Metri-Pack® 150 Series PS2 connector • Clockwise or counterclockwise rotation • Spring loaded “Tang Drive” TYPICAL SPECIFICATIONS: ELECTRICAL Total Resistance: Linearity: Rotation Maximum: Hysteresis: Electrical Limit Maximum: Typical Voltage: Maximum Power Rating: > 3k Ω ± 2.0% standard 119º mechanical 97º typical electrical < 1.0% applied voltage 16 VDC 5.0 — 10.0 VDC 0.08 watts MECHANICAL Torque Mounting Bolt Torque: Rotor Shaft Recommended: 15 Nmm at any position between 0° and 100° rotation 2 Nm (18 in. lbs., typical drive) 9.47 mm diameter (See recommended mounting) DURABILITY Standard Electrical Life: Standard Vibration: Thermal Shock: Temperature Range: > 1x106 full strokes - 25°C to 135°C; 10 x 106 dither strokes - 25°C to 135°C 16 - 22 Grms, random for 20 hrs. each plane; -40°C to 150°C temp. cycling 500 cycles, -40º to 135ºC -40º to 150ºC ENVIRONMENTAL Salt Spray: Leak Test: Fuel Vapor: Ozone: Dust: 96 hrs., 5% solution 150°C immersion into 25°C water for 5 min. 48 hrs. each in 15% methanol, 15% ethanol and indolene HO. 72 hrs. at 38°C, 100 ppm ozone 48 km/hr. blowing course dust 9 hrs. at 80°C NOTE: These specifications represent the expected minimum performance of this sensor. This data sheet does not constitute a warranty that the product will meet the above specifications while used in specific applications or attached to specific test equipment. Metri-Pack® is a registered trademark of Packard Electric. ctscorp.com 525 SERIES 0º incline connector version HEADQUARTERS: CTS Automotive Products 1142 W. Beardsley Ave. Elkhart, IN 46514 USA Tel: 574-389-2700 Fax: 574-295-7810 CTS Part No. 06538 06539 06619 Index Volt. 12% at 8° ±4° 12% at 6° ±2° 12% at 8° ±4° 525 SERIES Index Angle “A” 98.20° 104.55° 104.55° “B” 84° ±2° 85° ±2° 84° ±2° Nom. Slope/Deg. 0.9286% of input 0.9176% of input 0.9286% of input Rotation CW CCW CCW Rotor Black Gray Gray Cover Black Gray Gray Config. Adj. Non Adj. Adj. 15º INCLINE CONNECTOR VERSION 15º incline connector version MATES WITH METRIPACK HOUSING & SEAL, 12065287 TERMINAL: 12047680 SALES OFFICES: North America CTS Automotive Products 2701 Cambridge Ct Auburn Hills, MI 48326-2563 USA Tel: 248-475-9400 Fax: 248-475-9403 Europe CTS Corporation, U.K. Ltd. High Blantyre, Glasgow Scotland, U.K. Tel: +44 (0)1698 505050 Fax: +44 (0)1698 506050 Japan CTS Japan, Inc. Kanagawa-ku, Yokohama Japan Tel: (81) 45-450-2363 Fax: (81) 45-450-2241 HEADQUARTERS: CTS Automotive China Products 1142 W. Beardsley Ave.Shanghai CTS Elkhart, IN 46514Shanghai, USA 200122 Tel: 574-389-2700 P.R. China Fax: 574-295-7810 Tel: 86-21-33688630 www.ctscorp.com Fax: 86-21-33688627 SALES OFFICES: North America India CTS Automotive CTS Products Automotive, Delhi Southfield, MI USA Gurgaon - 122002 Tel: 248-359-2684 Haryana, India Fax: 248-359-2687 Tel: +91 124 4311330 Fax: +91 124 4311100 Europe CTS Corporation, U.K. Ltd. High Blantyre, Glasgow Scotland, U.K. Tel: +44 (0)1698 505050 Fax: +44 (0)1698 506050 0º INCLINE CONNECTOR VERSION CTS Part No. 06595 06594 Date: 02/06/01 Revised: 10/20/10 Index Volt. 12% at 8° ±2° 12% at 8° ±2° Index Angle “A” 98.38° 104.38° “B” 84° ±2° 84° ±2° Nom. Slope/Deg. 0.9286% of input 0.9286% of input Rotation CW CCW Rotor Black Gray All dimensions metric (mm) unless otherwise indicated Cover Black Gray Far East CTS Japan, Inc. Kanagawa-ku, Yokohama Japan Tel: (81) 45-450-2363 Fax: (81) 45-450-2241 China CTS Shanghai Shanghai, 200122 P.R. China Tel: 86-21-50589810 Tax: 86-21-50589809