Varicon® Series 8026 – 0.100" Rectangular Connector FEATURES • Economical miniature high-density connectors suitable for high-reliability and military applications. • 0.100" (2.54mm) square grid rack and panel connectors with male and female insulators are available in four sizes: 33, 75, 117 and 165 contacts. • Insertable / removable mini-varilok and mini-wrap contacts. • Crimp and/or solderless wrap terminations. • Exceptional versatility: all hardware can be mounted on plug or receptacle (see ordering code). • Actuating screw facilitates mating and unmating; locks mated connectors together. • Keyed and shrouded insulator design prevents incorrect mating and protects contacts from mishandling. • Simplified polarizing hardware permits 36 polarization combinations per connector pair. • Optional covers with top or side cable entry and clamp. • Optional cable clamps. • Choice of any combination of hardware — or no hardware. TECHNICAL SPECIFICATIONS CONTACTS Current Rating: 5 amperes Contact Resistance: 6 milliohms Withdrawal Force: 2 to 8 ounces max. per contact INSULATORS Standard Plating: Gold, 10 microinches min., over Nickel, 50-100 microinches Spacing: 0.100" (2.54mm) Material: Phosphor Bronze Insulation Resistance: 5,000 megohms, min. (diallyl phthalate insulators) 5,000 megohms, min. (polycarbonate insulators) Operating Temperature: -40ºC to +120ºC Dielectric Withstanding Voltage: Sea Level: 1,000 Volts rms Materials: 0.100" (2.54mm) spacing – diallyl phthalate, glass-filled, flame resistant ORDERING CODE 00 8026 033 Number of Contacts 033 = 33 075 = 75 117 = 117 165 = 165 000 Contact Code Order crimp contacts separately by Part Number. Otherwise specify contact code 491. 000 = Crimp (3000 - contact reel) Part Number 60 8216 0323 00 339 000 = Crimp (loose contact) Accepts #22-30 AWG wire Part Number 60 8216 0313 00 339 491 = Wire wrappable removable contact .025" (.635mm) sq. x .564" (14.33mm) tail Part Number 60 8216 0413 00 339 28 803 Variation Code Add 050 to order alternative keying (Pin & Socket) i.e. 701 = Standard hermaphroditic keying 751 = Pin and socket keying Complete a 15 digit assembly number for each mating part, male and female. Varicon® Series 8026 – 0.100" Rectangular Connector VARIATION CODES 33 Contacts Table 1 Insulator Body Type Male (Exposed Contacts) Female (Recessed Contacts) 75, 117 & 165 Contacts Table 3 Variation Code No. Actuating Screw Fixed Nut Keying Hardware Cover 701 702 703 704 733 734 801 802 803 804 833 834 Yes Yes No No No No No No Yes Yes No No No No Yes Yes No No Yes Yes No No No No Yes No Yes No Yes No Yes No Yes No Yes No No No No No No No No No No No No No Cover Insulator Body Type Male (Exposed Contacts) 33 Contacts Table 2 Insulator Body Type Variation Code No. Actuating Nut Fixed Nut Keying Hardware Male (Exposed Contacts) Female (Recessed Contacts) 503 No Yes Yes No 504 No Yes No No 601 No Yes Yes No 602 No Yes No No Female (Recessed Contacts) Variation Code No. Keying Without Cover Cover Cable Actuating Fixed Nut Hardware Cover Small Large Entrance Screw Clamp Clamp 701 — — No Yes No Yes 702 — — No Yes No No 703 — — No No Yes Yes 704 — — No No Yes No 733 — — No No No Yes 734 — — No No No No — 705 713 Top Yes No Yes — 706 714 Side Yes No Yes — 707 715 Top Yes No No — 708 716 Side Yes No No — 709 717 Top No Yes Yes — 710 718 Side No Yes Yes — 711 719 Top No Yes No — 712 720 Side No Yes No — 735 739 Top No No Yes — 736 740 Side No No Yes — 737 741 Top No No No — 738 742 Side No No No 801 — — No No Yes Yes 802 — — No No Yes No 803 — — No Yes No Yes 804 — — No Yes No No 833 — — No No No Yes 834 — — No No No No — 805 813 Top No Yes Yes — 806 814 Side No Yes Yes — 807 815 Top No Yes No — 808 816 Side No Yes No — 809 817 Top Yes No Yes — 810 818 Side Yes No Yes — 811 819 Top Yes No No — 812 820 Side Yes No No — 835 839 Top No No Yes — 836 840 Side No No Yes — 837 841 Top No No No — 838 842 Side No No No 29 Varicon® Series 8026 – 0.100" Rectangular Connector 33 CONTACTS 75 CONTACTS Female Plug (Recessed Contacts) For variation code number See Table 1 See Table 2 Page 29 Page 29 Female Plug (Recessed Contacts) For variation code number See Table 3 See Table 4 Page 29 Page 29 SERIES 8026 COVER CROSS REFERENCE. FOR DETAILS SEE PAGE 21 Cover Number 30 30 30 30 30 30 30 30 30 30 8016 8016 8016 8016 8016 8016 8016 8016 8016 9821 9822 9823 9824 9825 9826 9827 9828 9832 00 00 00 00 00 00 00 00 00 000 000 000 000 000 000 000 000 000 Clamp 8026/.100" (2.54mm) sq. 75 Pin 75 Pin 117 Pin 117 Pin 75 Pin 75 Pin 117 Pin 117 Pin 165 Pin Cable Entrance Description Side Top Side Top Side Top Side Top Side Small Small Small Small Large Large Large Large Large Cover Number 30-8016-9833 30-8016-9838 30-8016-9839 30-8016-9840 30-8016-9842 30-8016-9843 30-8016-9844 30-8016-9845 30-8016-9846 Cable Entrance 00 00 00 00 00 00 00 00 00 000 000 000 000 000 000 000 000 000 Top Side Top Side Top Side Top Side Top Clamp 8026/.100" (2.54mm) sq. Large 165 Pin Ex-Large 75 Pin Ex-Large 75 Pin Ex-Large 117 Pin Ex-Large 117 Pin Ex-Large 165 Pin Ex-Large 165 Pin Ex-Large — Ex-Large — Description Varicon® Series 8026 – 0.100" Rectangular Connector 117 CONTACTS 165 CONTACTS Female Plug (Recessed Contacts) Female Plug (Recessed Contacts) For variation code number See Table 3 Page 29 For variation code number See Table 4 Page 29 See Table 3 Page 29 See Table 4 Page 29 POLARIZATION CODE Polarizing pins, when desired, are factory set in position #1. To order factory settings other than position #1, fill out the “Polarizing Code” below and submit it along with the completed connector ordering code. P LS 5 RS 3 Insulator Body Type P = Male, R = Female Left Side Pin Left Side Pin Position 1 through 6 Right Side Pin Right Side Pin Position 1 through 6 POLARIZATION / KEYING ALTERNATIVE KEYING EXAMPLE (PIN & SOCKET) NOTE: Same size of pin and socket keying hardware are used on all existing 8026 connectors (33, 75, 117, 165) – both sides 31