www.avx.com AVX SMT PCB and Cabled Connectors Version 11.11 Table of Contents 2 PIECE BOARD TO BOARD (BTB) AND WIRE TO BOARD (WTB) HORIZONTAL PLUG . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-8 2 Way 2 Part PCB Strip Connector. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 3 Way 2 Part PCB Strip Connector. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 4 Way 2 Part PCB Strip Connector. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 5 Way 2 Part PCB Strip Connector. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 6 Way 2 Part PCB Strip Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 Accessory Retaining Clip, Plug Assembly, Mated Assembly, Hand Insertion Tool. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 CABLE PLUG . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-17 2 Way 2 Part WTB Lighting Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 3 Way 2 Part WTB Lighting Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 4 Way 2 Part WTB Lighting Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 5 Way 2 Part WTB Lighting Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 6 Way 2 Part WTB Lighting Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 Cover Accessory . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 Latch Accessory. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 Accessory Ordering Codes / 3 Assembled Options. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17 VERTICAL SMT PLUG . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18-23 2 Way 2 Part PCB Strip Connector. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19 3 Way 2 Part PCB Strip Connector. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20 4 Way 2 Part PCB Strip Connector. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21 5 Way 2 Part PCB Strip Connector. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22 6 Way 2 Part PCB Strip Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23 HORIZONTAL SOCKET . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24-29 2 Way 2 Part PCB Strip Connector. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25 3 Way 2 Part PCB Strip Connector. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26 4 Way 2 Part PCB Strip Connector. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27 5 Way 2 Part PCB Strip Connector. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28 6 Way 2 Part PCB Strip Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29 TOP LOAD SOCKET . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30-36 2 Way 2 Part PCB Strip Connector. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31 3 Way 2 Part PCB Strip Connector. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32 4 Way 2 Part PCB Strip Connector. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33 5 Way 2 Part PCB Strip Connector. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34 6 Way 2 Part PCB Strip Connector. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35 Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36 SHORTING SOCKET . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37-38 ONE PIECE BOARD TO BOARD (BTB) ONE PIECE CARD EDGE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39-43 2 Way Single Part PCB Strip Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40 3 Way Single Part PCB Strip Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41 4 Way Single Part PCB Strip Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42 5 Way Single Part PCB Strip Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43 NOTICE: Specifications are subject to change without notice. Contact your nearest AVX Sales Office for the latest specifications. All statements, information and data given herein are believed to be accurate and reliable, but are presented without guarantee, warranty, or responsibility of any kind, expressed or implied. Statements or suggestions concerning possible use of our products are made without representation or warranty that any such use is free of patent infringement and are not recommendations to infringe any patent. The user should not assume that all safety measures are indicated or that other measures may not be required. Specifications are typical and may not apply to all applications. 1 Horizontal Plug Series 9159 The 9159 series of Board-to-Board interconnect system allows two PCB's to be mated end-to-end creating strips of LED lighting. Designed specifically for the unique Solid State Lighting (SSL) market requiring coplanar (horizontal-to-horizontal) PCB mating with a 3 Amp current rating in the smallest package available. These single sided SMT connectors are perfect for both FR4 and metal boards where you need to butt the boards up together to minimize separation. Availably of both white and black insulation colors make them perfect for lighting as well as industrial applications. With sizes from 2p-6p, these high reliability connectors boast gold plated beryllium copper receptacle contacts for harsh environments. Additional components in the 9159 product family include: • SSL - Cabled Plug; Supports wire-to-board applications (11-9159) • SSL - Horizontal Socket; Standard 2-Piece solution (20-9159) • SSL - Top Load Socket; ZIF style for field reparability (22-9159) • SSL - Shorting Socket; Two position (58-9159) • SSL - Retaining Clip; Latches BTB connectors together (80-9159) APPLICATIONS FEATURES AND BENEFITS • Coplanar PCB mating in SSL products • LED linear lighting strips • Application Notes; refer to 201-01-123 • • • • • • Single sided SMT; supports FR4 and metal PCB’s 3 Amp current rating; exceeds general market needs 5.5mm mated width; minimizes PCB space to decrease LED pitch Gold plated BeCu spring contacts; reliability for harsh environments Optional retaining clip; provides positive connector mating during vibration Available in white; supports SSL market preferences ELECTRICAL ENVIRONMENTAL MECHANICAL • Current Rating: 3 Amps / Contact • Voltage Rating: 125 VAC • Operating Temperature: -40ºC to +125ºC • • • • Insulator Material: Nylon: VL94VO Contact Material: BeCu / Phos Bronze Plating: Gold / Tin over Nickel Durability: 10 Cycles HOW TO ORDER 10 9159 XXX 1 01 Plug Series Number of Ways 2 Part PCB Strip Connector Connector Pitch 01 = 3mm Code 002 003 004 005 006 No of Ways 2 3 4 5 6 Details Page Page Page Page Page 3 4 5 6 7 Optional Retaining Clip Page 8 Certification: UL File #E90723 2 X 16 Insulator Color Code Color 0 Black 1 White Application Industrial Lighting Plating Option Code Contact Bracket 16 Gold in Contact Area Tin all over Tin on Solder Tail Horizontal Plug Series 9159 PLUG 2 WAY 2 PART PCB STRIP CONNECTOR NOTES: 1. FOR MORE INFORMATION REFER TO PRODUCT SPEC 201-01-119. 2. DIMENSIONS ARE REFERENCE DIMENSIONS UNLESS TOLERANCES. 3. INSULATOR MATERIAL: NYLON 46. 4. CONTACT MATERIAL: COPPER ALLOY, SELECTIVE GOLD OVER NICKEL TIN PLATED ON TAILS. 5. BRACKETS: COPPER ALLOY, TIN PLATED. 6. OUTLINE OF CONNECTOR. 7. PACKING TAPE AND REEL, QUANTITY 1400 PER REEL. 8. OPTIONAL RETAINING CLIP, SEE PAGE 8. PACKING DETAILS 2 WAY PCB BOARD LAYOUT 3 Horizontal Plug Series 9159 PLUG 3 WAY 2 PART PCB STRIP CONNECTOR NOTES: 1. FOR MORE INFORMATION REFER TO PRODUCT SPEC 201-01-119. 2. DIMENSIONS ARE REFERENCE DIMENSIONS UNLESS TOLERANCES. 3. INSULATOR MATERIAL: NYLON 46. 4. CONTACT MATERIAL: COPPER ALLOY, SELECTIVE GOLD OVER NICKEL TIN PLATED ON TAILS. 5. BRACKETS: COPPER ALLOY, TIN PLATED. 6. OUTLINE OF CONNECTOR. 7. PACKING TAPE AND REEL, QUANTITY 1400 PER REEL. 8. OPTIONAL RETAINING CLIP, SEE PAGE 8. PACKING DETAILS 3 WAY PCB BOARD LAYOUT 4 Horizontal Plug Series 9159 PLUG 4 WAY 2 PART PCB STRIP CONNECTOR NOTES: 1. FOR MORE INFORMATION REFER TO PRODUCT SPEC 201-01-119. 2. DIMENSIONS ARE REFERENCE DIMENSIONS UNLESS TOLERANCES. 3. INSULATOR MATERIAL: NYLON 46. 4. CONTACT MATERIAL: COPPER ALLOY, SELECTIVE GOLD OVER NICKEL TIN PLATED ON TAILS. 5. BRACKETS: COPPER ALLOY, TIN PLATED. 6. OUTLINE OF CONNECTOR. 7. PACKING TAPE AND REEL, QUANTITY 1400 PER REEL. 8. OPTIONAL RETAINING CLIP, SEE PAGE 8. PACKING DETAILS 4 WAY PCB BOARD LAYOUT 5 Horizontal Plug Series 9159 PLUG 5 WAY 2 PART PCB STRIP CONNECTOR NOTES: 1. FOR MORE INFORMATION REFER TO PRODUCT SPEC 201-01-119. 2. DIMENSIONS ARE REFERENCE DIMENSIONS UNLESS TOLERANCES. 3. INSULATOR MATERIAL: NYLON 46. 4. CONTACT MATERIAL: COPPER ALLOY, SELECTIVE GOLD OVER NICKEL TIN PLATED ON TAILS. 5. BRACKETS: COPPER ALLOY, TIN PLATED. 6. OUTLINE OF CONNECTOR. 7. PACKING TAPE AND REEL, QUANTITY 1400 PER REEL. 8. OPTIONAL RETAINING CLIP, SEE PAGE 8. PACKING DETAILS 5 WAY PCB BOARD LAYOUT 6 Horizontal Plug Series 9159 PLUG 6 WAY 2 PART PCB STRIP CONNECTOR NOTES: 1. FOR MORE INFORMATION REFER TO PRODUCT SPEC 201-01-119. 2. DIMENSIONS ARE REFERENCE DIMENSIONS UNLESS TOLERANCES. 3. INSULATOR MATERIAL: NYLON 46. 4. CONTACT MATERIAL: COPPER ALLOY, SELECTIVE GOLD OVER NICKEL TIN PLATED ON TAILS. 5. BRACKETS: COPPER ALLOY, TIN PLATED. 6. OUTLINE OF CONNECTOR. 7. PACKING TAPE AND REEL, QUANTITY 1400 PER REEL. 8. OPTIONAL RETAINING CLIP, SEE PAGE 8. PACKING DETAILS 6 WAY PCB BOARD LAYOUT 7 Horizontal Plug Series 9159 80-9159-4200-00-000 ACCESS0RY RETAINING CLIP PLUG ASSEMBLY – FOR REFERENCE ONLY HAND INSERTION TOOL CLIP INSERTED INTO 10-9159-00X-101-X06 06-9159-7025-01-000 MATED ASSEMBLY – FOR REFERENCE ONLY 10-9159-00X-101-X06 MATED WITH 20-9159-00X-X06 NOTES: 1. CLIP TO RETAIN MATED PAIR PLUG AND SOCKET. NOT SUPPLIED WITH CONNECTOR. 2. MATERIAL: STAINLESS STEEL. 3. PACKING IN BAGS, 1400 PER BAG. 4. TAIL INSERTED INTO SLOT OF 9159 2 PART PLUG (10-9159-00X-101-006). LEADING EDGE CLIPS OVER SOCKET. 5. ALL DIMENSIONS SHOWN ARE REFERENCE DIMENSIONS. 6. RECOMMENDED 1 CLIP IN 2, 3 AND 4 WAY. 2 CLIPS IN 5 AND 6 WAY. POSITIONS AT CUSTOMER DISCRETION. 8 Cable Plug Series 9159 The 9159 series of Board-to-Board interconnect system allows two PCB's to be mated end-to-end creating strips of LED lighting. Designed specifically for the unique Solid State Lighting (SSL) market requiring coplanar (horizontal-to-horizontal) PCB mating with a 3 Amp current rating in the smallest package available. The cabled plug was developed to bring power and signals onto the PCB’s while keeping the same board level interface. This allows the designer to build a single PCB with a receptacle on one end and a plug on the other end to minimize cost and inventory. Regardless of where the PCB is used in the system, the cabled plug connector will then create the connection to the outside world. The optional latch can be inserted into the plug housing to assure positive attachment to the PCB in harsh environments without having to change the PCB connector. Additional components in the 9159 product family include: • SSL - Horizontal Plug; Standard 2-Piece solution (10-9159) • SSL - Horizontal Socket; Standard 2-Piece solution (20-9159) • SSL - Top Load Socket; ZIF style for field reparability (22-9159) • SSL - Shorting Socket; Two position (58-9159) • SSL - Retaining Clip; Latches BTB connectors together (80-9159) APPLICATIONS FEATURES AND BENEFITS • Provided Wire-to-Board capabilities to standard 9159 2-Piece connector system • Application Notes; refer to 201-01-123 • • • • • Mates with standard horizontal socket; no need to change any connectors 3 Amp current rating; exceeds general market needs Wires are soldered into connector with tie wrap strain relief; simplicity Optional latch; provides positive attachment to PCB connector Available in white; supports SSL market preferences ELECTRICAL ENVIRONMENTAL MECHANICAL • Current Rating: 3 Amps / Contact • Voltage Rating: 125 VAC • Operating Temperature: -40ºC to +125ºC • • • • Insulator Material: Nylon: VL94VO Contact Material: BeCu / Phos Bronze Plating: Gold / Tin over Nickel Durability: 10 Cycles HOW TO ORDER 11 9159 XXX 1 01 Prefix Series Number of Ways 2 Part PCB Strip Connector Connector Pitch 01 = 3mm Wire Plug Soldered Terminations No of Code Ways 002 2 003 3 004 4 005 5 006 6 Details Page 10 Page 11 Page 12 Page 13 Page 14 X 16 Color Options Code Color 0 Black 1 White Application Industrial Lighting Plating Option Code Contact 16 Gold in Contact Area Tin on Solder Tail Optional Cover See page 15 for ordering code Optional Latch See page 16 for ordering code NOTES: Connectors are supplied with cable ties (see page 17). Covers/Latches are sold separately (see pages 15-16 for ordering codes). Certification: UL File #E90723 9 Cable Plug Series 9159 PLUG WIRED 2 WAY 2 PART 9159 LIGHTING CONNECTOR NOTES: 1. FOR MORE INFORMATION REFER TO PRODUCT SPEC 201-01-119. 2. CABLE TIE SUPPLIED FOR WIRE RETENTION, ATTACHED TO EACH REEL. SPARES CAN BE ORDERED, REFER TO PAGE 17. 3. DIMENSIONS ARE REFERENCE DIMENSIONS UNLESS TOLERANCED. 4. INSULATOR MATERIAL: NYLON 46. COLOR REFER TO PAGE 9. 5. CONTACT MATERIAL: COPPER ALLOY, SELECTIVE GOLD OVER NICKEL TIN PLATED ON TAILS. 6. PACKING IN TAPE AND REEL, QUANTITY PER REEL 700. 7. FOR ACCESSORY COVERS AND LATCHES REFER TO PAGES 15 AND 16. PACKING DETAILS CABLE TIES SUPPLIED WITH EACH REEL 10 Cable Plug Series 9159 PLUG WIRED 3 WAY 2 PART 9159 LIGHTING CONNECTOR NOTES: 1. FOR MORE INFORMATION REFER TO PRODUCT SPEC 201-01-119. 2. CABLE TIE SUPPLIED FOR WIRE RETENTION, ATTACHED TO EACH REEL. SPARES CAN BE ORDERED, REFER TO PAGE 17. 3. DIMENSIONS ARE REFERENCE DIMENSIONS UNLESS TOLERANCED. 4. INSULATOR MATERIAL: NYLON 46. COLOR REFER TO PAGE 9. 5. CONTACT MATERIAL: COPPER ALLOY, SELECTIVE GOLD OVER NICKEL TIN PLATED ON TAILS. 6. PACKING IN TAPE AND REEL, QUANTITY PER REEL 700. 7. FOR ACCESSORY COVERS AND LATCHES REFER TO PAGES 15 AND 16. PACKING DETAILS CABLE TIES SUPPLIED WITH EACH REEL 11 Cable Plug Series 9159 PLUG WIRED 4 WAY 2 PART 9159 LIGHTING CONNECTOR NOTES: 1. FOR MORE INFORMATION REFER TO PRODUCT SPEC 201-01-119. 2. CABLE TIE SUPPLIED FOR WIRE RETENTION, ATTACHED TO EACH REEL. SPARES CAN BE ORDERED, REFER TO PAGE 17. 3. DIMENSIONS ARE REFERENCE DIMENSIONS UNLESS TOLERANCED. 4. INSULATOR MATERIAL: NYLON 46. COLOR REFER TO PAGE 9. 5. CONTACT MATERIAL: COPPER ALLOY, SELECTIVE GOLD OVER NICKEL TIN PLATED ON TAILS. 6. PACKING IN TAPE AND REEL, QUANTITY PER REEL 700. 7. FOR ACCESSORY COVERS AND LATCHES REFER TO PAGES 15 AND 16. PACKING DETAILS CABLE TIES SUPPLIED WITH EACH REEL 12 Cable Plug Series 9159 PLUG WIRED 5 WAY 2 PART 9159 LIGHTING CONNECTOR NOTES: 1. FOR MORE INFORMATION REFER TO PRODUCT SPEC 201-01-119. 2. CABLE TIE SUPPLIED FOR WIRE RETENTION, ATTACHED TO EACH REEL. SPARES CAN BE ORDERED, REFER TO PAGE 17. 3. DIMENSIONS ARE REFERENCE DIMENSIONS UNLESS TOLERANCED. 4. INSULATOR MATERIAL: NYLON 46. COLOR REFER TO PAGE 9. 5. CONTACT MATERIAL: COPPER ALLOY, SELECTIVE GOLD OVER NICKEL TIN PLATED ON TAILS. 6. PACKING IN TAPE AND REEL, QUANTITY PER REEL 700. 7. FOR ACCESSORY COVERS AND LATCHES REFER TO PAGES 15 AND 16. PACKING DETAILS CABLE TIES SUPPLIED WITH EACH REEL 13 Cable Plug Series 9159 PLUG WIRED 6 WAY 2 PART 9159 LIGHTING CONNECTOR NOTES: 1. FOR MORE INFORMATION REFER TO PRODUCT SPEC 201-01-119. 2. CABLE TIE SUPPLIED FOR WIRE RETENTION, ATTACHED TO EACH REEL. SPARES CAN BE ORDERED, REFER TO PAGE 17. 3. DIMENSIONS ARE REFERENCE DIMENSIONS UNLESS TOLERANCED. 4. INSULATOR MATERIAL: NYLON 46. COLOR REFER TO PAGE 9. 5. CONTACT MATERIAL: COPPER ALLOY, SELECTIVE GOLD OVER NICKEL TIN PLATED ON TAILS. 6. PACKING IN TAPE AND REEL, QUANTITY PER REEL 700. 7. FOR ACCESSORY COVERS AND LATCHES REFER TO PAGES 15 AND 16. PACKING DETAILS CABLE TIES SUPPLIED WITH EACH REEL 14 Cable Plug Series 9159 PLUG WIRED COVERS ACCESSORY NOT SUPPLIED WITH CONNECTOR ASSEMBLY 2 WAY COVER 60-9159-3302-0X-000 3 WAY COVER 60-9159-3303-0X-000 4 WAY COVER 60-9159-3304-0X-000 5 WAY COVER 60-9159-3305-0X-000 6 WAY COVER 60-9159-3306-0X-000 NOTES: 1. COVER (SLIDE ON) AVAILABLE TO PROTECT CABLE ENTRY. 2. OPTION COMPONENT. ORDER SEPARATELY. 3. PACKED IN BAGS, 1400 PIECES PER BAG. 4. MAXIMUM OUTER WIRE SIZE, 1.6MM DIAMETER INSULATION. 5. MATERIAL: GLASS FILLED NYLON 46. COLOR REFER TO PAGE 9. 6. COLOR OPTIONS SEE PAGE 9. 7. ALL DIMENSIONS ARE REFERENCED DIMENSIONS. 8. TO BE ASSEMBLED BEFORE CABLE TIE. 15 Cable Plug Series 9159 PLUG WIRED LATCHES ACCESSORY NOT SUPPLIED WITH CONNECTOR ASSEMBLY LATCH 60-9159-3402-0X-000 USED ON 2, 4 AND 6 WAY ASSEMBLIES LATCH 60-9159-3403-0X-000 USED ON 3 AND 5 WAY ASSEMBLIES NOTES: 1. LATCH AVAILABLE TO RETAIN MATED PLUG. 2. OPTIONAL COMPONENT, ORDER SEPARATELY. SEE PAGE 17. 3. PACKAGED IN BAGS, 1400 PIECES PER BAG. 4. MATERIAL: GLASS FILLED NYLON 46. COLOR REFER TO PAGE 9. 5. ALL DIMENSIONS ARE REFERENCED DIMENSIONS. 6. TO BE ASSEMBLED BEFORE COVER. 16 Cable Plug Series 9159 PLUG WIRED ACCESSORY ORDERING CODES Connector Assembly Part Number 11-9159-002-101-X16 11-9159-003-101-X16 11-9159-004-101-X16 11-9159-005-101-X16 11-9159-006-101-X16 Optional Components Cover (see page 7) 60-9159-3302-0X-000 60-9159-3303-0X-000 60-9159-3304-0X-000 60-9159-3305-0X-000 60-9159-3306-0X-000 Latch (see page 8) 60-9159-3402-0X-000 60-9159-3403-0X-000 60-9159-3402-0X-000 60-9159-3403-0X-000 60-9159-3402-0X-000 “X” For color option refer to table on page 1. CABLE TIE Supplied in bags with each reel of connector assemblys. Color White. For additional ties order code 90-2211-7092-00-000. Packed in bags, 700 pieces per bag. PLUG WIRED 3 ASSEMBLY OPTIONS PLUG ASSEMBLY PLUG ASSEMBLY WITH COVER PLUG ASSEMBLY WITH COVER AND LATCH 17 Vertical SMT Plug Series 9159 AVX developed the 9159 Series of SMT connectors for co-planar PCB mating for the challenging Solid State Lighting (SSL) market. These connectors needed to be small, low in height, carry up to 3 Amps/contact and then function up to 125C for extended periods. This application has been very unique to the SSL market where PCB’s are stacked end-to-end to create linear strip lighting in everything from office to transportation applications where products are exposed to harsh mechanical and environmental environments. This vertical plug connector opens up the spectrum to include all commercial, industrial and transportation applications requiring perpendicular PCB mating and latching Wire-to-Board cabled sockets with an already proven connector system. With sizes from 2p-6p, these gold plated contacts mate with high spring force beryllium copper receptacle connectors. APPLICATIONS • • • • FEATURES AND BENEFITS • Single sided SMT RoHS solder attachment; • Centrally located pick & place cap for easy placement • Gold plated BeCu contact system for high reliability in harsh environments • Standard color is white with optional black for specific applications Allows assembly of PCB’s at right angles Accepts 24-9159 IDC wired/cabled socket Reference application notes 201-01-123 Reference Product Specification 201-01-119 ELECTRICAL ENVIRONMENTAL MECHANICAL • Current Rating: 3 Amps / Contact • Voltage Rating: 125 VAC • Operating Temperature: -40ºC to +125ºC • • • • Insulator Material: Nylon: UL94VO Contact Material: BeCu / Phos Bronze Plating: Gold / Tin over Nickel Durability: 10 Cycles HOW TO ORDER 13 9159 XXX 1 01 Prefix Series Number of Ways 2 Part PCB Strip Connector Connector Pitch 01 = 3mm Plug Vertical Mount 18 No of Code Ways 002 2 003 3 004 4 005 5 006 6 Details Page 19 Page 20 Page 21 Page 22 Page 23 X 16 Color Options Code 0 1 8 9 Color Availability Black Special Order only White Standard Black UL Approved - Special Order White UL Approved - Special Order Plating Option Code 16 Contact Gold in Contact Area Tin on Solder Tail Bracket Tin All Over Vertical SMT Plug Series 9159 PLUG – VERTICAL MOUNT 2 WAY 2 PART PCB STRIP CONNECTOR NOTES: 1. FOR FULL PRODUCT SPECIFICATION STANDARD CONNECTORS REFER TO ELCO SPEC 201-01-119, UL COMPONENTS REFER TO ELCO SPEC 201-01-119UL. FOR APPLICATION NOTES REFER TO 201-01-123. 2. GENERAL TOLERANCE ±0.20 UNLESS TOLERANCED. 3. INSULATOR MATERIAL: NYLON 46, UL94 V-0, COLOR REFER TO PAGE 18. 4. CONTACT MATERIAL: COPPER ALLOY, SELECTIVE GOLD OVER NICKEL, TIN PLATE ON TAILS. 5. BRACKETS; COPPER ALLOY, TIN PLATED. 6. OUTLINE OF CONNECTOR. 7. PACKING IN TAPE AND REEL, QUANTITY PER REEL 700. 8. PICK AND PLACE CAP TO BE REMOVED AFTER USE. 9. OPTIONAL SLOT: ONLY REQUIRED WHEN SOCKET HAS A LATCH, RADIUS ON ENDS OPTIONAL. PACKING DETAILS 2 WAY PCB BOARD LAYOUT 19 Vertical SMT Plug Series 9159 PLUG – VERTICAL MOUNT 3 WAY 2 PART PCB STRIP CONNECTOR NOTES: 1. FOR FULL PRODUCT SPECIFICATION STANDARD CONNECTORS REFER TO ELCO SPEC 201-01-119, UL COMPONENTS REFER TO ELCO SPEC 201-01-119UL. FOR APPLICATION NOTES REFER TO 201-01-123. 2. GENERAL TOLERANCE ±0.20 UNLESS TOLERANCED. 3. INSULATOR MATERIAL: NYLON 46, UL94 V-0, COLOR REFER TO PAGE 18. 4. CONTACT MATERIAL: COPPER ALLOY, SELECTIVE GOLD OVER NICKEL, TIN PLATE ON TAILS. 5. BRACKETS; COPPER ALLOY, TIN PLATED. 6. OUTLINE OF CONNECTOR. 7. PACKING IN TAPE AND REEL, QUANTITY PER REEL 700. 8. PICK AND PLACE CAP TO BE REMOVED AFTER USE. 9. OPTIONAL SLOT: ONLY REQUIRED WHEN SOCKET HAS A LATCH, RADIUS ON ENDS OPTIONAL. PACKING DETAILS 3 WAY PCB BOARD LAYOUT 20 Vertical SMT Plug Series 9159 PLUG – VERTICAL MOUNT 4 WAY 2 PART PCB STRIP CONNECTOR NOTES: 1. FOR FULL PRODUCT SPECIFICATION STANDARD CONNECTORS REFER TO ELCO SPEC 201-01-119, UL COMPONENTS REFER TO ELCO SPEC 201-01-119UL. FOR APPLICATION NOTES REFER TO 201-01-123. 2. GENERAL TOLERANCE ±0.20 UNLESS TOLERANCED. 3. INSULATOR MATERIAL: NYLON 46, UL94 V-0, COLOR REFER TO PAGE 18. 4. CONTACT MATERIAL: COPPER ALLOY, SELECTIVE GOLD OVER NICKEL, TIN PLATE ON TAILS. 5. BRACKETS; COPPER ALLOY, TIN PLATED. 6. OUTLINE OF CONNECTOR. 7. PACKING IN TAPE AND REEL, QUANTITY PER REEL 700. 8. PICK AND PLACE CAP TO BE REMOVED AFTER USE. 9. OPTIONAL SLOT: ONLY REQUIRED WHEN SOCKET HAS A LATCH, RADIUS ON ENDS OPTIONAL. PACKING DETAILS 4 WAY PCB BOARD LAYOUT 21 Vertical SMT Plug Series 9159 PLUG – VERTICAL MOUNT 5 WAY 2 PART PCB STRIP CONNECTOR NOTES: 1. FOR FULL PRODUCT SPECIFICATION STANDARD CONNECTORS REFER TO ELCO SPEC 201-01-119, UL COMPONENTS REFER TO ELCO SPEC 201-01-119UL. FOR APPLICATION NOTES REFER TO 201-01-123. 2. GENERAL TOLERANCE ±0.20 UNLESS TOLERANCED. 3. INSULATOR MATERIAL: NYLON 46, UL94 V-0, COLOR REFER TO PAGE 18. 4. CONTACT MATERIAL: COPPER ALLOY, SELECTIVE GOLD OVER NICKEL, TIN PLATE ON TAILS. 5. BRACKETS; COPPER ALLOY, TIN PLATED. 6. OUTLINE OF CONNECTOR. 7. PACKING IN TAPE AND REEL, QUANTITY PER REEL 700. 8. PICK AND PLACE CAP TO BE REMOVED AFTER USE. 9. OPTIONAL SLOT: ONLY REQUIRED WHEN SOCKET HAS A LATCH, RADIUS ON ENDS OPTIONAL. PACKING DETAILS 5 WAY PCB BOARD LAYOUT 22 Vertical SMT Plug Series 9159 PLUG – VERTICAL MOUNT 6 WAY 2 PART PCB STRIP CONNECTOR NOTES: 1. FOR FULL PRODUCT SPECIFICATION STANDARD CONNECTORS REFER TO ELCO SPEC 201-01-119, UL COMPONENTS REFER TO ELCO SPEC 201-01-119UL. FOR APPLICATION NOTES REFER TO 201-01-123. 2. GENERAL TOLERANCE ±0.20 UNLESS TOLERANCED. 3. INSULATOR MATERIAL: NYLON 46, UL94 V-0, COLOR REFER TO PAGE 18. 4. CONTACT MATERIAL: COPPER ALLOY, SELECTIVE GOLD OVER NICKEL, TIN PLATE ON TAILS. 5. BRACKETS; COPPER ALLOY, TIN PLATED. 6. OUTLINE OF CONNECTOR. 7. PACKING IN TAPE AND REEL, QUANTITY PER REEL 700. 8. PICK AND PLACE CAP TO BE REMOVED AFTER USE. 9. OPTIONAL SLOT: ONLY REQUIRED WHEN SOCKET HAS A LATCH, RADIUS ON ENDS OPTIONAL. PACKING DETAILS 6 WAY PCB BOARD LAYOUT 23 Horizontal Socket Series 9159 The 9159 series of Board-to-Board interconnect system allows two PCB's to be mated end-to-end creating strips of LED lighting. Designed specifically for the unique Solid State Lighting (SSL) market requiring coplanar (horizontal-to-horizontal) PCB mating with a 3 Amp current rating in the smallest package available. These single sided SMT connectors are perfect for both FR4 and metal boards where you need to butt the boards up together to minimize separation. Availably of both white and black insulation colors make them perfect for lighting as well as industrial applications. With sizes from 2p-6p, these high reliability connectors boast gold plated beryllium copper receptacle contacts for harsh environments. Additional components in the 9159 product family include: • SSL - Horizontal Plug; Standard 2-Piece solution (10-9159) • SSL - Cabled Plug; Supports wire-to-board applications (11-9159) • SSL - Top Load Socket; ZIF style for field reparability (22-9159) • SSL - Shorting Socket; Two position (58-9159) • SSL - Retaining Clip; Latches BTB connectors together (80-9159) APPLICATIONS FEATURES AND BENEFITS • Coplanar PCB mating in SSL products • LED linear lighting strips • Application Notes; refer to 201-01-123 • • • • • • Single sided SMT; supports FR4 and metal PCB’s 3 Amp current rating; exceeds general market needs 5.5mm mated width; minimizes PCB space to decrease LED pitch Gold plated BeCu spring contacts; reliability for harsh environments Optional retaining clip; provides positive connector mating during vibration Available in white; supports SSL market preferences ELECTRICAL ENVIRONMENTAL MECHANICAL • Current Rating: 3 Amps / Contact • Voltage Rating: 125 VAC • Operating Temperature: -40ºC to +125ºC • • • • Insulator Material: Nylon: VL94VO Contact Material: BeCu / Phos Bronze Plating: Gold / Tin over Nickel Durability: 10 Cycles HOW TO ORDER 20 9159 XXX 1 01 Prefix Series Number of Ways 2 Part PCB Strip Connector Connector Pitch 01 = 3mm Socket No of Code Ways 002 2 003 3 004 4 005 5 006 6 Certification: UL File #E90723 24 Details Page 25 Page 26 Page 27 Page 28 Page 29 X 16 Color Options Code Color 0 Black 1 White Application Industrial Lighting Plating Option Code Contact Bracket 16 Gold in Contact Area Tin Gold on Solder Tail all over Horizontal Socket Series 9159 SOCKET 2 WAY 2 PART PCB STRIP CONNECTOR NOTES: 1. FOR MORE INFORMATION REFER TO PRODUCT SPEC 201-01-119. 2. DIMENSIONS ARE REFERENCE DIMENSIONS UNLESS TOLERANCES. 3. INSULATOR MATERIAL: NYLON 46. COLOR REFER TO PAGE 18. 4. CONTACT MATERIAL: COPPER ALLOY, GOLD OVER NICKEL. 5. BRACKETS: COPPER ALLOY, TIN PLATED. 6. OUTLINE OF CONNECTOR. 7. PACKING TAPE AND REEL, QUANTITY 1400 PER REEL. 2 WAY PCB BOARD LAYOUT PACKING DETAILS 25 Horizontal Socket Series 9159 SOCKET 3 WAY 2 PART PCB STRIP CONNECTOR NOTES: 1. FOR MORE INFORMATION REFER TO PRODUCT SPEC 201-01-119. 2. DIMENSIONS ARE REFERENCE DIMENSIONS UNLESS TOLERANCES. 3. INSULATOR MATERIAL: NYLON 46. COLOR REFER TO PAGE 18. 4. CONTACT MATERIAL: COPPER ALLOY, GOLD OVER NICKEL. 5. BRACKETS: COPPER ALLOY, TIN PLATED. 6. OUTLINE OF CONNECTOR. 7. PACKING TAPE AND REEL, QUANTITY 1400 PER REEL. 3 WAY PCB BOARD LAYOUT 26 PACKING DETAILS Horizontal Socket Series 9159 SOCKET 4 WAY 2 PART PCB STRIP CONNECTOR NOTES: 1. FOR MORE INFORMATION REFER TO PRODUCT SPEC 201-01-119. 2. DIMENSIONS ARE REFERENCE DIMENSIONS UNLESS TOLERANCES. 3. INSULATOR MATERIAL: NYLON 46. COLOR REFER TO PAGE 18. 4. CONTACT MATERIAL: COPPER ALLOY, GOLD OVER NICKEL. 5. BRACKETS: COPPER ALLOY, TIN PLATED. 6. OUTLINE OF CONNECTOR. 7. PACKING TAPE AND REEL, QUANTITY 1400 PER REEL. 4 WAY PCB BOARD LAYOUT PACKING DETAILS 27 Horizontal Socket Series 9159 SOCKET 5 WAY 2 PART PCB STRIP CONNECTOR NOTES: 1. FOR MORE INFORMATION REFER TO PRODUCT SPEC 201-01-119. 2. DIMENSIONS ARE REFERENCE DIMENSIONS UNLESS TOLERANCES. 3. INSULATOR MATERIAL: NYLON 46. COLOR REFER TO PAGE 18. 4. CONTACT MATERIAL: COPPER ALLOY, GOLD OVER NICKEL. 5. BRACKETS: COPPER ALLOY, TIN PLATED. 6. OUTLINE OF CONNECTOR. 7. PACKING TAPE AND REEL, QUANTITY 1400 PER REEL. 5 WAY PCB BOARD LAYOUT 28 PACKING DETAILS Horizontal Socket Series 9159 SOCKET 6 WAY 2 PART PCB STRIP CONNECTOR NOTES: 1. FOR MORE INFORMATION REFER TO PRODUCT SPEC 201-01-119. 2. DIMENSIONS ARE REFERENCE DIMENSIONS UNLESS TOLERANCES. 3. INSULATOR MATERIAL: NYLON 46. COLOR REFER TO PAGE 18. 4. CONTACT MATERIAL: COPPER ALLOY, GOLD OVER NICKEL. 5. BRACKETS: COPPER ALLOY, TIN PLATED. 6. OUTLINE OF CONNECTOR. 7. PACKING TAPE AND REEL, QUANTITY 1400 PER REEL. 6 WAY PCB BOARD LAYOUT PACKING DETAILS 29 Top Load Socket Series 9159 The 9159 series of Board-to-Board interconnect system allows two PCB's to be mated end-to-end creating strips of LED lighting. Designed specifically for the unique Solid State Lighting (SSL) market requiring coplanar (horizontal-to-horizontal) PCB mating with a 3 Amp current rating in the smallest package available. The top loading socket allows complete PCB’s to be replaced in the field without having to dissemble the entire strip of boards. The connector has a two part insulator whereby the top of the connector will slide open allowing the plug connector to be pulled out either vertically or at a slight angle. Once the PCB is replaced, the cover is slid back like a Zero Insertion Force (ZIF) connector to the closed position. The PCB layout is identical to the standard horizontal socket to maintain family commonality at the PCB level. Additional components in the 9159 product family include: • SSL - Horizontal Plug; Standard 2-Piece solution (10-9159) • SSL - Cabled Plug; Supports wire-to-board applications (11-9159) • SSL - Horizontal Socket; Standard 2-Piece solution (20-9159) • SSL - Shorting Socket; Two position (58-9159) • SSL - Retaining Clip; Latches BTB connectors together (80-9159) APPLICATIONS FEATURES AND BENEFITS • Coplanar PCB mating in SSL products • LED linear lighting strips • Application Notes; refer to 201-01-123 • Slide open top; allows field reparability at the light fixture level • Mates with standard horizontal or cabled plug; no need to change any connectors • 3 Amp current rating; exceeds general market needs • Gold plated BeCu spring contacts; reliability for harsh environments • Available in white; supports SSL market preferences ELECTRICAL ENVIRONMENTAL MECHANICAL • Current Rating: 5 Amps / Contact • Voltage Rating: 125 VAC • Operating Temperature: -40ºC to +125ºC • • • • Insulator Material: Nylon: VL94VO Contact Material: BeCu / Phos Bronze Plating: Gold / Tin over Nickel Durability: 10 Cycles HOW TO ORDER 22 9159 XXX 1 01 Prefix Series Number of Ways 2 Part PCB Strip Connector Connector Pitch 01 = 3mm Socket Top Loading 30 No of Code Ways 002 2 003 3 004 4 005 5 006 6 Details Page 31 Page 32 Page 33 Page 34 Page 35 X 16 Color Options Code Color 0 Black 1 White Application Industrial Lighting Plating Option Code Contact Bracket 16 Gold in Contact Area Tin Tin on Solder Tail all over Top Load Socket Series 9159 SOCKET TOP LOADING 2 WAY 2 PART PCB STRIP CONNECTOR NOTES: 1. FOR MORE INFORMATION REFER TO PRODUCT SPEC 201-01-119. 2. DIMENSIONS ARE REFERENCE DIMENSIONS UNLESS TOLERANCES. 3. INSULATOR MATERIAL: NYLON 46. COLOR REFER TO PAGE 24. 4. CONTACT MATERIAL: COPPER ALLOY, GOLD OVER NICKEL. 5. BRACKETS: COPPER ALLOY, TIN PLATED. 6. OUTLINE OF CONNECTOR. 7. RESTRICTED COMPONENT HEIGHT UNDER CATCH, 2.20MM MAXIMUM. 8. RESTRICTED COMPONENT HEIGHT UNDER CATCH, 0.40MM MAXIMUM. 9. PACKING TAPE AND REEL, QUANTITY 1400 PER REEL. 2 WAY PCB BOARD LAYOUT PACKING DETAILS 31 Top Load Socket Series 9159 SOCKET TOP LOADING 3 WAY 2 PART PCB STRIP CONNECTOR NOTES: 1. FOR MORE INFORMATION REFER TO PRODUCT SPEC 201-01-119. 2. DIMENSIONS ARE REFERENCE DIMENSIONS UNLESS TOLERANCES. 3. INSULATOR MATERIAL: NYLON 46. COLOR REFER TO PAGE 24. 4. CONTACT MATERIAL: COPPER ALLOY, GOLD OVER NICKEL. 5. BRACKETS: COPPER ALLOY, TIN PLATED. 6. OUTLINE OF CONNECTOR. 7. RESTRICTED COMPONENT HEIGHT UNDER CATCH, 2.20MM MAXIMUM. 8. RESTRICTED COMPONENT HEIGHT UNDER CATCH, 0.40MM MAXIMUM. 9. PACKING TAPE AND REEL, QUANTITY 1400 PER REEL. 3 WAY PCB BOARD LAYOUT 32 PACKING DETAILS Top Load Socket Series 9159 SOCKET TOP LOADING 4 WAY 2 PART PCB STRIP CONNECTOR NOTES: 1. FOR MORE INFORMATION REFER TO PRODUCT SPEC 201-01-119. 2. DIMENSIONS ARE REFERENCE DIMENSIONS UNLESS TOLERANCES. 3. INSULATOR MATERIAL: NYLON 46. COLOR REFER TO PAGE 24. 4. CONTACT MATERIAL: COPPER ALLOY, GOLD OVER NICKEL. 5. BRACKETS: COPPER ALLOY, TIN PLATED. 6. OUTLINE OF CONNECTOR. 7. RESTRICTED COMPONENT HEIGHT UNDER CATCH, 2.20MM MAXIMUM. 8. RESTRICTED COMPONENT HEIGHT UNDER CATCH, 0.40MM MAXIMUM. 9. PACKING TAPE AND REEL, QUANTITY 1400 PER REEL. 4 WAY PCB BOARD LAYOUT PACKING DETAILS 33 Top Load Socket Series 9159 SOCKET TOP LOADING 5 WAY 2 PART PCB STRIP CONNECTOR NOTES: 1. FOR MORE INFORMATION REFER TO PRODUCT SPEC 201-01-119. 2. DIMENSIONS ARE REFERENCE DIMENSIONS UNLESS TOLERANCES. 3. INSULATOR MATERIAL: NYLON 46. COLOR REFER TO PAGE 24. 4. CONTACT MATERIAL: COPPER ALLOY, GOLD OVER NICKEL. 5. BRACKETS: COPPER ALLOY, TIN PLATED. 6. OUTLINE OF CONNECTOR. 7. RESTRICTED COMPONENT HEIGHT UNDER CATCH, 2.20MM MAXIMUM. 8. RESTRICTED COMPONENT HEIGHT UNDER CATCH, 0.40MM MAXIMUM. 9. PACKING TAPE AND REEL, QUANTITY 1400 PER REEL. 5 WAY PCB BOARD LAYOUT 34 PACKING DETAILS Top Load Socket Series 9159 SOCKET TOP LOADING 6 WAY 2 PART PCB STRIP CONNECTOR NOTES: 1. FOR MORE INFORMATION REFER TO PRODUCT SPEC 201-01-119. 2. DIMENSIONS ARE REFERENCE DIMENSIONS UNLESS TOLERANCES. 3. INSULATOR MATERIAL: NYLON 46. COLOR REFER TO PAGE 24. 4. CONTACT MATERIAL: COPPER ALLOY, GOLD OVER NICKEL. 5. BRACKETS: COPPER ALLOY, TIN PLATED. 6. OUTLINE OF CONNECTOR. 7. RESTRICTED COMPONENT HEIGHT UNDER CATCH, 2.20MM MAXIMUM. 8. RESTRICTED COMPONENT HEIGHT UNDER CATCH, 0.40MM MAXIMUM. 9. PACKING TAPE AND REEL, QUANTITY 1400 PER REEL. 6 WAY PCB BOARD LAYOUT PACKING DETAILS 35 Top Load Socket Series 9159 CONNECTOR ASSEMBLY 36 SSL – Shorting Socket Series 9159 The 9159 series of Board-to-Board interconnect system allows two PCB's to be mated end-to-end creating strips of LED lighting. Designed specifically for the unique Solid State Lighting (SSL) market requiring coplanar (horizontal-to-horizontal) PCB mating with a 3 Amp current rating in the smallest package available. The 2 position shorting socket was designed to plug onto the last PCB in the lighting strip to short the two contacts together, closing the electrical loop. Just as the cabled plug brings power and signals onto the light strip, the shorting socket completes the circuit while maintaining a single board design. Additional components in the 9159 product family include: • SSL - Horizontal Plug; Standard 2-Piece solution (10-9159) • SSL - Cabled Plug; Supports wire-to-board applications (11-9159) • SSL - Horizontal Socket; Standard 2-Piece solution (20-9159) • SSL - Top Load Socket; ZIF style for field reparability (22-9159) • SSL - Retaining Clip; Latches BTB connectors together (80-9159) APPLICATIONS • Coplanar PCB mating in SSL products • LED linear lighting strips • Application Notes; refer to 201-01-123 FEATURES AND BENEFITS • • • • Mates to the standard plug connector; does not require a new connector Integral latching mechanism; Provides positive attachment to the plug Gold plated BeCu spring contacts; reliability for harsh environments Available in white; supports SSL market preferences ELECTRICAL ENVIRONMENTAL MECHANICAL • Current Rating: 3 Amps / Contact • Voltage Rating: 125 VAC • Operating Temperature: -40ºC to +125ºC • • • • Insulator Material: Nylon: VL94VO Contact Material: BeCu / Phos Bronze Plating: Gold / Tin over Nickel Durability: 10 Cycles HOW TO ORDER 58 9159 002 000 006 Certification: UL File #E90723 37 SSL – Shorting Socket Series 9159 PACKING DETAILS 38 One Piece Card Edge Series 9159 The 9159 series of Board-to-Board interconnect system allows two PCB's to be mated end-to-end creating strips of LED lighting. Designed specifically for the unique Solid State Lighting (SSL) market requiring coplanar (horizontal-to-horizontal) PCB mating. The 1-Piece Card Edge connector was developed to provide a reliable, low cost and simple means of connecting multiple PCB’s together. The single stamped contact has dual contact beams to guarantee a high contact force on standard 1.6mm PCB’s. These connectors are available in 2 through 5 positions and are on 2.0mm pitch centers to provide a 3 amp continuous rating. Available in both black and white to meet the application requirements. APPLICATIONS FEATURES AND BENEFITS • • • • • Coplanar PCB mating in SSL products • LED linear lighting strips Dual contacts provide positive contact force for enhanced reliability Mates with standard 1.6 ± 0.15mm PCB on 2.0mm pad pitch 3 amp current rating for high current applications Available in white; supports SSL market preferences ELECTRICAL ENVIRONMENTAL MECHANICAL • Current Rating; 3 Amps / Contact • Voltage Rating; 250 VAC • Operating Temperature: -55ºC to +125ºC • • • • Insulator Material: Nylon 46: UL94HB Contact Material: Phosphor Bronze Plating: Tin over Nickel Durability: 5 Cycles HOW TO ORDER 00 9159 XXX 0 01 Prefix Series Number of Ways Single Part PCB Strip Connector PCB Thickness 01 = 1.60 ± 0.15 No of Code Ways 002 2 003 3 004 4 005 5 Details Page 40 Page 41 Page 42 Page 43 0 06 Insulator Color Code Color 0 Black 1 White Application Industrial Lighting Plating Option 06 = Pure Tin all over 39 One Piece Card Edge Series 9159 2 WAY SINGLE PART PCB STRIP CONNECTOR NOTES: 1. FOR MORE INFORMATION REFER TO PRODUCT SPEC 201-01-118. 2. DIMENSIONS ARE REFERENCE DIMENSIONS UNLESS TOLERANCED. 3. ARROW TO INDICATE CONTACT POSITION 1. 4. INSULATOR MATERIAL: NYLON 46, UL94 HB, COLOR SEE PAGE 33. 5. CONTACT MATERIAL: COPPER ALLOY, TIN PLATED ALL OVER. 6. PCB PAD, TIN PLATED. PACKING DETAILS 2 WAY PCB BOARD LAYOUT THICKNESS 1.60 ± 0.15 40 REEL QTY LEADER TRAILER REEL PER BOX 750 500MM 500MM TBC One Piece Card Edge Series 9159 3 WAY SINGLE PART PCB STRIP CONNECTOR NOTES: 1. FOR MORE INFORMATION REFER TO PRODUCT SPEC 201-01-118. 2. DIMENSIONS ARE REFERENCE DIMENSIONS UNLESS TOLERANCED. 3. ARROW TO INDICATE CONTACT POSITION 1. 4. INSULATOR MATERIAL: NYLON 46, UL94 HB, COLOR SEE PAGE 33. 5. CONTACT MATERIAL: COPPER ALLOY, TIN PLATED ALL OVER. 6. PCB PAD, TIN PLATED. PACKING DETAILS 3 WAY PCB BOARD LAYOUT THICKNESS 1.60 ± 0.15 REEL QTY LEADER TRAILER REEL PER BOX 750 500MM 500MM TBC 41 One Piece Card Edge Series 9159 4 WAY SINGLE PART PCB STRIP CONNECTOR NOTES: 1. FOR MORE INFORMATION REFER TO PRODUCT SPEC 201-01-118. 2. DIMENSIONS ARE REFERENCE DIMENSIONS UNLESS TOLERANCED. 3. ARROW TO INDICATE CONTACT POSITION 1. 4. INSULATOR MATERIAL: NYLON 46, UL94 HB, COLOR SEE PAGE 33. 5. CONTACT MATERIAL: COPPER ALLOY, TIN PLATED ALL OVER. 6. PCB PAD, TIN PLATED. PACKING DETAILS 4 WAY PCB BOARD LAYOUT THICKNESS 1.60 ± 0.15 42 REEL QTY LEADER TRAILER REEL PER BOX 750 500MM 500MM TBC One Piece Card Edge Series 9159 5 WAY SINGLE PART PCB STRIP CONNECTOR NOTES: 1. FOR MORE INFORMATION REFER TO PRODUCT SPEC 201-01-118. 2. DIMENSIONS ARE REFERENCE DIMENSIONS UNLESS TOLERANCED. 3. ARROW TO INDICATE CONTACT POSITION 1. 4. INSULATOR MATERIAL: NYLON 46, UL94 HB, COLOR SEE PAGE 33. 5. CONTACT MATERIAL: COPPER ALLOY, TIN PLATED ALL OVER. 6. PCB PAD, TIN PLATED. PACKING DETAILS 5 WAY PCB BOARD LAYOUT THICKNESS 1.60 ± 0.15 REEL QTY LEADER TRAILER REEL PER BOX 750 500MM 500MM TBC 43 AMERICAS EUROPE ASIA-PACIFIC ASIA-KED (KYOCERA Electronic Devices) AVX Greenville, SC AVX Limited, England Tel: 864-967-2150 Tel: +44-1252-770000 AVX Northwest, WA AVX S.A.S., France Tel: 360-699-8746 Tel: +33-1-69-18-46-00 AVX/Kyocera, Asia, Ltd., Hong Kong AVX Midwest, IN AVX GmbH, Germany Tel: +852-2363-3303 Tel: 317-861-9184 Tel: +49-8131-9004-0 AVX/Kyocera (S) Pte Ltd., Singapore KED Hong Kong Ltd. Tel: +852-2305-1080/1223 Tel: +65-6286-7555 AVX Mid/Pacific, CA AVX SRL, Italy AVX/Kyocera Yuhan Hoesa, South Korea Tel: 408-988-4900 Tel: +39-02-614-571 Tel: +82-2785-6504 AVX Northeast, MA AVX Czech Republic Tel: 617-479-0345 Tel: +420-57-57-57-521 AVX/Kyocera HK Ltd., Taiwan KED Hong Kong Ltd. Shenzen Tel: +86-755-3398-9600 KED Company Ltd. Shanghai Tel: +86-21-3255-1833 KED Hong Kong Ltd. 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