Horizontal Plug Series 9159 The 9159 series of Board-to-Board interconnect system allows two PCB's to be mated end-to-end creating strips of LED lighting. Designed specifically for the unique Solid State Lighting (SSL) market requiring coplanar (horizontal-to-horizontal) PCB mating with a 3 Amp current rating in the smallest package available. These single sided SMT connectors are perfect for both FR4 and metal boards where you need to butt the boards up together to minimize separation. Availably of both white and black insulation colors make them perfect for lighting as well as industrial applications. With sizes from 2p-6p, these high reliability connectors boast gold plated beryllium copper receptacle contacts for harsh environments. Additional components in the 9159 product family include: • SSL - Cabled Plug; Supports wire-to-board applications (11-9159) • SSL - Horizontal Socket; Standard 2-Piece solution (20-9159) • SSL - Top Load Socket; ZIF style for field reparability (22-9159) • SSL - Shorting Socket; Two position (58-9159) • SSL - Retaining Clip; Latches BTB connectors together (80-9159) APPLICATIONS FEATURES AND BENEFITS • Coplanar PCB mating in SSL products • LED linear lighting strips • Application Notes; refer to 201-01-123 • • • • • • Single sided SMT; supports FR4 and metal PCB’s 3 Amp current rating; exceeds general market needs 5.5mm mated width; minimizes PCB space to decrease LED pitch Gold plated BeCu spring contacts; reliability for harsh environments Optional retaining clip; provides positive connector mating during vibration Available in white; supports SSL market preferences ELECTRICAL ENVIRONMENTAL MECHANICAL • Current Rating: 3 Amps / Contact • Voltage Rating: 125 VAC • Operating Temperature: -40ºC to +125ºC • • • • Insulator Material: Nylon: VL94VO Contact Material: BeCu / Phos Bronze Plating: Gold / Tin over Nickel Durability: 10 Cycles HOW TO ORDER 10 9159 XXX 1 01 Plug Series Number of Ways 2 Part PCB Strip Connector Connector Pitch 01 = 3mm Code 002 003 004 005 006 No of Ways 2 3 4 5 6 Details Page Page Page Page Page 3 4 5 6 7 Optional Retaining Clip Page 8 Certification: UL File #E90723 2 X 16 Insulator Color Code Color 0 Black 1 White Application Industrial Lighting Plating Option Code Contact Bracket 16 Gold in Contact Area Tin all over Tin on Solder Tail Horizontal Plug Series 9159 PLUG 2 WAY 2 PART PCB STRIP CONNECTOR NOTES: 1. FOR MORE INFORMATION REFER TO PRODUCT SPEC 201-01-119. 2. DIMENSIONS ARE REFERENCE DIMENSIONS UNLESS TOLERANCES. 3. INSULATOR MATERIAL: NYLON 46. 4. CONTACT MATERIAL: COPPER ALLOY, SELECTIVE GOLD OVER NICKEL TIN PLATED ON TAILS. 5. BRACKETS: COPPER ALLOY, TIN PLATED. 6. OUTLINE OF CONNECTOR. 7. PACKING TAPE AND REEL, QUANTITY 1400 PER REEL. 8. OPTIONAL RETAINING CLIP, SEE PAGE 8. PACKING DETAILS 2 WAY PCB BOARD LAYOUT 3 Horizontal Plug Series 9159 PLUG 3 WAY 2 PART PCB STRIP CONNECTOR NOTES: 1. FOR MORE INFORMATION REFER TO PRODUCT SPEC 201-01-119. 2. DIMENSIONS ARE REFERENCE DIMENSIONS UNLESS TOLERANCES. 3. INSULATOR MATERIAL: NYLON 46. 4. CONTACT MATERIAL: COPPER ALLOY, SELECTIVE GOLD OVER NICKEL TIN PLATED ON TAILS. 5. BRACKETS: COPPER ALLOY, TIN PLATED. 6. OUTLINE OF CONNECTOR. 7. PACKING TAPE AND REEL, QUANTITY 1400 PER REEL. 8. OPTIONAL RETAINING CLIP, SEE PAGE 8. PACKING DETAILS 3 WAY PCB BOARD LAYOUT 4 Horizontal Plug Series 9159 PLUG 4 WAY 2 PART PCB STRIP CONNECTOR NOTES: 1. FOR MORE INFORMATION REFER TO PRODUCT SPEC 201-01-119. 2. DIMENSIONS ARE REFERENCE DIMENSIONS UNLESS TOLERANCES. 3. INSULATOR MATERIAL: NYLON 46. 4. CONTACT MATERIAL: COPPER ALLOY, SELECTIVE GOLD OVER NICKEL TIN PLATED ON TAILS. 5. BRACKETS: COPPER ALLOY, TIN PLATED. 6. OUTLINE OF CONNECTOR. 7. PACKING TAPE AND REEL, QUANTITY 1400 PER REEL. 8. OPTIONAL RETAINING CLIP, SEE PAGE 8. PACKING DETAILS 4 WAY PCB BOARD LAYOUT 5 Horizontal Plug Series 9159 PLUG 5 WAY 2 PART PCB STRIP CONNECTOR NOTES: 1. FOR MORE INFORMATION REFER TO PRODUCT SPEC 201-01-119. 2. DIMENSIONS ARE REFERENCE DIMENSIONS UNLESS TOLERANCES. 3. INSULATOR MATERIAL: NYLON 46. 4. CONTACT MATERIAL: COPPER ALLOY, SELECTIVE GOLD OVER NICKEL TIN PLATED ON TAILS. 5. BRACKETS: COPPER ALLOY, TIN PLATED. 6. OUTLINE OF CONNECTOR. 7. PACKING TAPE AND REEL, QUANTITY 1400 PER REEL. 8. OPTIONAL RETAINING CLIP, SEE PAGE 8. PACKING DETAILS 5 WAY PCB BOARD LAYOUT 6 Horizontal Plug Series 9159 PLUG 6 WAY 2 PART PCB STRIP CONNECTOR NOTES: 1. FOR MORE INFORMATION REFER TO PRODUCT SPEC 201-01-119. 2. DIMENSIONS ARE REFERENCE DIMENSIONS UNLESS TOLERANCES. 3. INSULATOR MATERIAL: NYLON 46. 4. CONTACT MATERIAL: COPPER ALLOY, SELECTIVE GOLD OVER NICKEL TIN PLATED ON TAILS. 5. BRACKETS: COPPER ALLOY, TIN PLATED. 6. OUTLINE OF CONNECTOR. 7. PACKING TAPE AND REEL, QUANTITY 1400 PER REEL. 8. OPTIONAL RETAINING CLIP, SEE PAGE 8. PACKING DETAILS 6 WAY PCB BOARD LAYOUT 7 Horizontal Plug Series 9159 80-9159-4200-00-000 ACCESS0RY RETAINING CLIP PLUG ASSEMBLY – FOR REFERENCE ONLY HAND INSERTION TOOL CLIP INSERTED INTO 10-9159-00X-101-X06 06-9159-7025-01-000 MATED ASSEMBLY – FOR REFERENCE ONLY 10-9159-00X-101-X06 MATED WITH 20-9159-00X-X06 NOTES: 1. CLIP TO RETAIN MATED PAIR PLUG AND SOCKET. NOT SUPPLIED WITH CONNECTOR. 2. MATERIAL: STAINLESS STEEL. 3. PACKING IN BAGS, 1400 PER BAG. 4. TAIL INSERTED INTO SLOT OF 9159 2 PART PLUG (10-9159-00X-101-006). LEADING EDGE CLIPS OVER SOCKET. 5. ALL DIMENSIONS SHOWN ARE REFERENCE DIMENSIONS. 6. RECOMMENDED 1 CLIP IN 2, 3 AND 4 WAY. 2 CLIPS IN 5 AND 6 WAY. POSITIONS AT CUSTOMER DISCRETION. 8