IDC Plug: WTB INTERCONNECT 14-9159 AVX developed the 9159 Series of SMT connectors for co-planar PCB mating for the challenging Solid State Lighting (SSL) market. These connectors needed to be small, low in height, carry up to 5 Amps/contact and then function up to 125C for extended periods. This application has been very unique to the SSL market where PCB’s are stacked end-to-end to create linear strip lighting in everything from office to transportation applications where products are exposed to harsh mechanical and environmental environments. The IDC cable plug connector allows for 22-24AWG discrete or cabled wires to be easily and reliability terminated into a 9159 standard interface socket connector. This will allow power and signals to be connectors onto a PCB socket connector while providing positive latching. The wire assembly support block allows for 2 through 6 wires to be terminated all in one step with any standard bench top press. IDC covers provide both through (daisy chain applications) and wire stop termination options. APPLICATIONS FEATURES AND BENEFITS • Mates with standard 9159 horizontal socket, keeping same BTB connector system • Economical and reliable IDC wire termination • Gold plated BeCu contact system for high reliability in harsh environments • Integrally molded latch offers positive latching after mating • Provides Wire-to-Board capabilities to standard 9159 2-Piece connector system • In conjunction with the IDC socket WTB connector (24-9159), these connectors provide maximum flexibility to bring power and signal wires onto or off of any board level 9159 connector • Reference application notes 201-01-123 • Reference Product Specification 201-01-119 ELECTRICAL ENVIRONMENTAL MECHANICAL • Current Rating: 5 Amps / Contact • Voltage Rating: 125 VAC • Operating Temperature: -40ºC to +125ºC • • • • Insulator Material: Nylon: UL94VO Contact Material: Phosphor Bronze Plating: Gold / Tin over Nickel Durability: 10 Cycles HOW TO ORDER 14 9159 00X 1 X 2 9 Prefix Series Number of Ways 2 Part PCB Strip Connector Wire Gauge Wire Insulation Diameter Color Options 9 = UL Right Angle Wired Plug IDC Terminations No of Code Ways Details THROUGH WIRE CAP 002 2 Page 2 003 3 Page 3 004 4 Page 4 005 5 Page 5 006 6 Page 6 WIRE STOP CAP 002 2 Page 7 003 3 Page 8 004 4 Page 9 005 5 Page 10 006 6 Page 11 2 Part Wired IDC Strip Connector 2 = 22AWG 3 = 24AWG ø1.10mm to ø1.60mm X 6 Cap Options Code 0 9 Cap Option Description Allows wires Through to be terminated Wire at any point Terminates end Wire of wire. Stop End protected with Stop Face Plating Option Code Contact 6 Gold on Contact Tin on IDC Certification: UL File #E90723 1 IDC Plug: WTB INTERCONNECT 14-9159 PLUG-WIRED – 2 WAY THROUGH WIRE CAP NOTES: 1. FOR MORE INFORMATION REFER TO PRODUCT SPEC 201-01-119. FOR WIRE ASSEMBLY REFER TO APPLICATION NOTES 201-01-123. 2. THROUGH WIRE CAP, FOR TERMINATION OF WIRE IN ANY POSITION. Wire Gauge 3. CAP ACTS AS WIRE ASSEMBLY TOOL. WIRE PREFIT TO CAP, NARROW SLOT TO GRIP WIRE, 22AWG PERMANENT ASSEMBLY. (Stranded Wire) 24AWG 4. GENERAL TOLERANCE ±0.20 UNLESS SPECIFIED. (Standed Wire) 5. INSULATOR MATERIAL: NYLON 46, GLASS FILLED, UL94 V-0. COLOR REFER TO PAGE 1. 6. CONTACT MATERIAL: COPPER ALLOY, PLATING NICKEL BASE ALL OVER, GOLD ON CONTACT, TIN ON IDC. 7. PACKING IN TAPE AND REEL. QTY PER REEL 700, POCKET CONTAINS 1 CONNECTOR AND 1 CAP. 8. WIRE GAUGE OPTIONS, SEE TABLE. 9. ASSEMBLY AIDS, REFER TO PAGE 12. Code (Page 1) Dimension A Wire Insulation Diameter 122 0.47 1.10 to 1.60 132 0.37 1.10 to 1.60 PACKING DETAILS CAP AND CONNECTOR SUPPLIED TOGETHER (2 PARTS) 2 IDC Plug: WTB INTERCONNECT 14-9159 PLUG-WIRED – 3 WAY THROUGH WIRE CAP NOTES: 1. FOR MORE INFORMATION REFER TO PRODUCT SPEC 201-01-119. FOR WIRE ASSEMBLY REFER TO APPLICATION NOTES 201-01-123. 2. THROUGH WIRE CAP, FOR TERMINATION OF WIRE IN ANY POSITION. Wire Gauge 3. CAP ACTS AS WIRE ASSEMBLY TOOL. WIRE PREFIT TO CAP, NARROW SLOT TO GRIP WIRE, 22AWG PERMANENT ASSEMBLY. (Stranded Wire) 4. GENERAL TOLERANCE ±0.20 UNLESS SPECIFIED. 24AWG 5. INSULATOR MATERIAL: NYLON 46, GLASS FILLED, UL94 V-0. COLOR REFER TO PAGE 1. (Standed Wire) 6. CONTACT MATERIAL: COPPER ALLOY, PLATING NICKEL BASE ALL OVER, GOLD ON CONTACT, TIN ON IDC. 7. PACKING IN TAPE AND REEL. QTY PER REEL 700, POCKET CONTAINS 1 CONNECTOR AND 1 CAP. 8. WIRE GAUGE OPTIONS, SEE TABLE. 9. ASSEMBLY AIDS, REFER TO PAGE 12. Code (Page 1) Dimension A Wire Insulation Diameter 122 0.47 1.10 to 1.60 132 0.37 1.10 to 1.60 PACKING DETAILS CAP AND CONNECTOR SUPPLIED TOGETHER (2 PARTS) 3 IDC Plug: WTB INTERCONNECT 14-9159 PLUG-WIRED – 4 WAY THROUGH WIRE CAP NOTES: 1. FOR MORE INFORMATION REFER TO PRODUCT SPEC 201-01-119. FOR WIRE ASSEMBLY REFER TO APPLICATION NOTES 201-01-123. 2. THROUGH WIRE CAP, FOR TERMINATION OF WIRE IN ANY POSITION. Wire Gauge 3. CAP ACTS AS WIRE ASSEMBLY TOOL. WIRE PREFIT TO CAP, NARROW SLOT TO GRIP WIRE, 22AWG PERMANENT ASSEMBLY. (Stranded Wire) 4. GENERAL TOLERANCE ±0.20 UNLESS SPECIFIED. 24AWG 5. INSULATOR MATERIAL: NYLON 46, GLASS FILLED, UL94 V-0. COLOR REFER TO PAGE 1. (Standed Wire) 6. CONTACT MATERIAL: COPPER ALLOY, PLATING NICKEL BASE ALL OVER, GOLD ON CONTACT, TIN ON IDC. 7. PACKING IN TAPE AND REEL. QTY PER REEL 700, POCKET CONTAINS 1 CONNECTOR AND 1 CAP. 8. WIRE GAUGE OPTIONS, SEE TABLE. 9. ASSEMBLY AIDS, REFER TO PAGE 12. Code (Page 1) Dimension A Wire Insulation Diameter 122 0.47 1.10 to 1.60 132 0.37 1.10 to 1.60 PACKING DETAILS CAP AND CONNECTOR SUPPLIED TOGETHER (2 PARTS) 4 IDC Plug: WTB INTERCONNECT 14-9159 PLUG-WIRED – 5 WAY THROUGH WIRE CAP NOTES: 1. FOR MORE INFORMATION REFER TO PRODUCT SPEC 201-01-119. FOR WIRE ASSEMBLY REFER TO APPLICATION NOTES 201-01-123. 2. THROUGH WIRE CAP, FOR TERMINATION OF WIRE IN ANY POSITION. Wire Gauge 3. CAP ACTS AS WIRE ASSEMBLY TOOL. WIRE PREFIT TO CAP, NARROW SLOT TO GRIP WIRE, 22AWG PERMANENT ASSEMBLY. (Stranded Wire) 4. GENERAL TOLERANCE ±0.20 UNLESS SPECIFIED. 24AWG 5. INSULATOR MATERIAL: NYLON 46, GLASS FILLED, UL94 V-0. COLOR REFER TO PAGE 1. (Standed Wire) 6. CONTACT MATERIAL: COPPER ALLOY, PLATING NICKEL BASE ALL OVER, GOLD ON CONTACT, TIN ON IDC. 7. PACKING IN TAPE AND REEL. QTY PER REEL 700, POCKET CONTAINS 1 CONNECTOR AND 1 CAP. 8. WIRE GAUGE OPTIONS, SEE TABLE. 9. ASSEMBLY AIDS, REFER TO PAGE 12. Code (Page 1) Dimension A Wire Insulation Diameter 122 0.47 1.10 to 1.60 132 0.37 1.10 to 1.60 PACKING DETAILS CAP AND CONNECTOR SUPPLIED TOGETHER (2 PARTS) 5 IDC Plug: WTB INTERCONNECT 14-9159 PLUG-WIRED – 6 WAY THROUGH WIRE CAP NOTES: 1. FOR MORE INFORMATION REFER TO PRODUCT SPEC 201-01-119. FOR WIRE ASSEMBLY REFER TO APPLICATION NOTES 201-01-123. 2. THROUGH WIRE CAP, FOR TERMINATION OF WIRE IN ANY POSITION. Wire Gauge 3. CAP ACTS AS WIRE ASSEMBLY TOOL. WIRE PREFIT TO CAP, NARROW SLOT TO GRIP WIRE, 22AWG PERMANENT ASSEMBLY. (Stranded Wire) 4. GENERAL TOLERANCE ±0.20 UNLESS SPECIFIED. 24AWG 5. INSULATOR MATERIAL: NYLON 46, GLASS FILLED, UL94 V-0. COLOR REFER TO PAGE 1. (Standed Wire) 6. CONTACT MATERIAL: COPPER ALLOY, PLATING NICKEL BASE ALL OVER, GOLD ON CONTACT, TIN ON IDC. 7. PACKING IN TAPE AND REEL. QTY PER REEL 700, POCKET CONTAINS 1 CONNECTOR AND 1 CAP. 8. WIRE GAUGE OPTIONS, SEE TABLE. 9. ASSEMBLY AIDS, REFER TO PAGE 12. Code (Page 1) Dimension A Wire Insulation Diameter 122 0.47 1.10 to 1.60 132 0.37 1.10 to 1.60 PACKING DETAILS CAP AND CONNECTOR SUPPLIED TOGETHER (2 PARTS) 6 IDC Plug: WTB 14-9159 INTERCONNECT PLUG-WIRED – 2 WAY WIRE STOP CAP NOTES: 1. FOR MORE INFORMATION REFER TO PRODUCT SPEC 201-01-119. FOR WIRE ASSEMBLY REFER TO APPLICATION NOTES 201-01-123. Wire Gauge 2. WIRE STOP CAP, WITH STOP FACE O ONE SIDE TO PROTECT END OF WIRE. 3. CAP ACTS AS WIRE ASSEMBLY TOOL. WIRE PREFIT TO CAP, NARROW SLOT TO GRIP WIRE, 22AWG (Stranded Wire) PERMANENT ASSEMBLY. 24AWG 4. GENERAL TOLERANCE ±0.20 UNLESS SPECIFIED. (Standed Wire) 5. INSULATOR MATERIAL: NYLON 46, GLASS FILLED, UL94 V-0. COLOR REFER TO PAGE 1. 6. CONTACT MATERIAL: COPPER ALLOY, PLATING NICKEL BASE ALL OVER, GOLD ON CONTACT, TIN ON IDC. 7. PACKING IN TAPE AND REEL. QTY PER REEL 700, POCKET CONTAINS 1 CONNECTOR AND 1 CAP. 8. WIRE GAUGE OPTIONS, SEE TABLE. 9. SHOWN WITH WIRE ENTRY FROM UNDERSIDE, CAP CAN BE ASSEMBLED FOR EITHER TOP OR UNDERSIDE WIRE ENTRY. 10. ASSEMBLY AIDS, REFER TO PAGE 12. Code (Page 1) Dimension A Wire Insulation Diameter 122 0.47 1.10 to 1.60 132 0.37 1.10 to 1.60 PACKING DETAILS CAP AND CONNECTOR SUPPLIED TOGETHER (2 PARTS) 7 IDC Plug: WTB 14-9159 INTERCONNECT PLUG-WIRED – 3 WAY WIRE STOP CAP NOTES: 1. FOR MORE INFORMATION REFER TO PRODUCT SPEC 201-01-119. FOR WIRE ASSEMBLY REFER TO APPLICATION NOTES 201-01-123. Wire Gauge 2. WIRE STOP CAP, WITH STOP FACE O ONE SIDE TO PROTECT END OF WIRE. 3. CAP ACTS AS WIRE ASSEMBLY TOOL. WIRE PREFIT TO CAP, NARROW SLOT TO GRIP WIRE, 22AWG (Stranded Wire) PERMANENT ASSEMBLY. 24AWG 4. GENERAL TOLERANCE ±0.20 UNLESS SPECIFIED. (Standed Wire) 5. NSULATOR MATERIAL: NYLON 46, GLASS FILLED, UL94 V-0. COLOR REFER TO PAGE 1. 6. CONTACT MATERIAL: COPPER ALLOY, PLATING NICKEL BASE ALL OVER, GOLD ON CONTACT, TIN ON IDC. 7. PACKING IN TAPE AND REEL. QTY PER REEL 700, POCKET CONTAINS 1 CONNECTOR AND 1 CAP. 8. WIRE GAUGE OPTIONS, SEE TABLE. 9. SHOWN WITH WIRE ENTRY FROM UNDERSIDE, CAP CAN BE ASSEMBLED FOR EITHER TOP OR UNDERSIDE WIRE ENTRY. 10. ASSEMBLY AIDS, REFER TO PAGE 12. Code (Page 1) Dimension A Wire Insulation Diameter 122 0.47 1.10 to 1.60 132 0.37 1.10 to 1.60 PACKING DETAILS CAP AND CONNECTOR SUPPLIED TOGETHER (2 PARTS) 8 IDC Plug: WTB 14-9159 INTERCONNECT PLUG-WIRED – 4 WAY WIRE STOP CAP NOTES: 1. FOR MORE INFORMATION REFER TO PRODUCT SPEC 201-01-119. FOR WIRE ASSEMBLY REFER TO APPLICATION NOTES 201-01-123. 2. WIRE STOP CAP, WITH STOP FACE O ONE SIDE TO PROTECT END OF WIRE. Wire Gauge 3. CAP ACTS AS WIRE ASSEMBLY TOOL. WIRE PREFIT TO CAP, NARROW SLOT TO GRIP WIRE, 22AWG PERMANENT ASSEMBLY. (Stranded Wire) 4. GENERAL TOLERANCE ±0.20 UNLESS SPECIFIED. 24AWG 5. INSULATOR MATERIAL: NYLON 46, GLASS FILLED, UL94 V-0. COLOR REFER TO PAGE 1. (Standed Wire) 6. CONTACT MATERIAL: COPPER ALLOY, PLATING NICKEL BASE ALL OVER, GOLD ON CONTACT, TIN ON IDC. 7. PACKING IN TAPE AND REEL. QTY PER REEL 700, POCKET CONTAINS 1 CONNECTOR AND 1 CAP. 8. WIRE GAUGE OPTIONS, SEE TABLE. 9. SHOWN WITH WIRE ENTRY FROM UNDERSIDE, CAP CAN BE ASSEMBLED FOR EITHER TOP OR UNDERSIDE WIRE ENTRY. 10. ASSEMBLY AIDS, REFER TO PAGE 12. Code (Page 1) Dimension A Wire Insulation Diameter 122 0.47 1.10 to 1.60 132 0.37 1.10 to 1.60 PACKING DETAILS CAP AND CONNECTOR SUPPLIED TOGETHER (2 PARTS) 9 IDC Plug: WTB 14-9159 INTERCONNECT PLUG-WIRED – 5 WAY WIRE STOP CAP NOTES: 1. FOR MORE INFORMATION REFER TO PRODUCT SPEC 201-01-119. FOR WIRE ASSEMBLY REFER TO APPLICATION NOTES 201-01-123. 2. WIRE STOP CAP, WITH STOP FACE O ONE SIDE TO PROTECT END OF WIRE. Wire Gauge 3. CAP ACTS AS WIRE ASSEMBLY TOOL. WIRE PREFIT TO CAP, NARROW SLOT TO GRIP WIRE, 22AWG PERMANENT ASSEMBLY. (Stranded Wire) 4. GENERAL TOLERANCE ±0.20 UNLESS SPECIFIED. 24AWG (Standed Wire) 5. INSULATOR MATERIAL: NYLON 46, GLASS FILLED, UL94 V-0. COLOR REFER TO PAGE 1. 6. CONTACT MATERIAL: COPPER ALLOY, PLATING NICKEL BASE ALL OVER, GOLD ON CONTACT, TIN ON IDC. 7. PACKING IN TAPE AND REEL. QTY PER REEL 700, POCKET CONTAINS 1 CONNECTOR AND 1 CAP. 8. WIRE GAUGE OPTIONS, SEE TABLE. 9. SHOWN WITH WIRE ENTRY FROM UNDERSIDE, CAP CAN BE ASSEMBLED FOR EITHER TOP OR UNDERSIDE WIRE ENTRY. 10. ASSEMBLY AIDS, REFER TO PAGE 12. Code (Page 1) Dimension A Wire Insulation Diameter 122 0.47 1.10 to 1.60 132 0.37 1.10 to 1.60 PACKING DETAILS CAP AND CONNECTOR SUPPLIED TOGETHER (2 PARTS) 10 IDC Plug: WTB 14-9159 INTERCONNECT PLUG-WIRED – 6 WAY WIRE STOP CAP NOTES: 1. FOR MORE INFORMATION REFER TO PRODUCT SPEC 201-01-119. FOR WIRE ASSEMBLY REFER TO APPLICATION NOTES 201-01-123. 2. WIRE STOP CAP, WITH STOP FACE O ONE SIDE TO PROTECT END OF WIRE. 3. CAP ACTS AS WIRE ASSEMBLY TOOL. WIRE PREFIT TO CAP, NARROW SLOT TO GRIP WIRE, Wire Gauge PERMANENT ASSEMBLY. 22AWG 4. GENERAL TOLERANCE ±0.20 UNLESS SPECIFIED. (Stranded Wire) 5. INSULATOR MATERIAL: NYLON 46, GLASS FILLED, UL94 V-0. COLOR REFER TO PAGE 1. 24AWG 6. CONTACT MATERIAL: COPPER ALLOY, PLATING NICKEL BASE ALL OVER, GOLD ON CONTACT, (Standed Wire) TIN ON IDC. 7. PACKING IN TAPE AND REEL. QTY PER REEL 700, POCKET CONTAINS 1 CONNECTOR AND 1 CAP. 8. WIRE GAUGE OPTIONS, SEE TABLE. 9. SHOWN WITH WIRE ENTRY FROM UNDERSIDE, CAP CAN BE ASSEMBLED FOR EITHER TOP OR UNDERSIDE WIRE ENTRY. 10. ASSEMBLY AIDS, REFER TO PAGE 12. Code (Page 1) Dimension A Wire Insulation Diameter 122 0.47 1.10 to 1.60 132 0.37 1.10 to 1.60 PACKING DETAILS CAP AND CONNECTOR SUPPLIED TOGETHER (2 PARTS) 11 IDC Plug: WTB INTERCONNECT 14-9159 PLUG-WIRED – ASSEMBLY SUPPORT BLOCK SECTION ON A-A SECTION ON A-A NOTES: 1. BLOCK TO SUPPORT 9159 IDC WIRED CONNECTORS DURING ASSEMBLY OF CAP/WIRE. 2. PART NUMBER 06-9159-7026-01-000, MATERIAL ALUMINUM. PART NUMBER 06-9159-7026-02-000, MATERIAL NYLON 46. 3. CAN BE USED WITH EITHER THE PLUG OR SOCKET CONNECTORS, USE THE CORRECT SLOT AS IDENTIFIED. 4. FOR FULL WIRE ASSEMBLY DETAILS REFER TO APPLICATION NOTES 201-01-123. 5. ONLY A SIMPLE FLAT BOTTOMED TOOL REQUIRED TO PUSH THE CAP DOWN (NOT SUPPLIED.) 6. ALL DIMENSIONS ±0.20 UNLESS TOLERANCED. 7. 06-9159-7026-02-000 HAS RIBS TO HELP LOCATE CONTACT\/INSULATOR SUB-ASSEMBLY. PLUG-WIRED – WIRE INSERTION TOOL UNIVERSAL HANDLE 06-7000-7730-01-000 WIRE INSERTION TOOL 06-9159-7027-01-000 NOTES: 1. TOOL 06-9159-7027-01-000 TO INSERT WIRES INTO CAP. 2. FOR USE WITH UNIVERSAL HANDLE 06-7000-7720-01-000. 3. CAN BE USED WITH BOTH THROUGH WIRE AND WIRE STOP CAPS. 4. REFER TO APPLICATION NOTES 201-01-123 FOR FURTHER DETAILS. 12 IDC Plug: WTB INTERCONNECT 14-9159 PLUG-WIRED – ASSEMBLY THROUGH WIRE WIRED STOP WIRE ENTRY UNDERSIDE WIRED STOP WIRE ENTRY TOP 13