MaxiBridge 2.54 mm Connectors Ed. 10 | 11.2014 Full-scale MaxiBridge 8 Pins Catalog E 074593 MaxiBridge - 2.54 mm Connectors CABLE CONNECTOR SYSTEM GENERAL MaxiBridge Male and Female Connector The 2.54 mm single and dual row cable connector system is ideally suitable for high reliable and space saving connections between PCBs and decentral units, e.g. lamps or info panels, front plate elements like buttons, switches or LEDs, motors, fans etc. The cable system can be used in different applications, for example: automotive, industrial, medical or even lighting technology. Thanks to the availability of vertical and right angle male connectors and female connectors with 180° cable outlet the system can be used in a versatile manner. Emphasis is put on flexibility of the usable cable sizes. Thus the required current rating can be adjusted over a wide range. 2 Catalog E 074593 The vertical and right angle male connectors provide SMT-terminals and the female connector has contact cavities according to the crimp contacts. The plastic material used is suitable for lead-free reflow soldering. Tape and reel packaging and pick and place pad for fully automatic assembly is a standard. The crimp contacts are secured twice and reach highest retention forces. For each pin number, there are four mechanical and different colored coding versions with high blocking forces against mismating available. Cable and male connector have a locking system on both sides, which prevents the contact from loosening due to vibration. The robust interlocking can be manually released without tools. 11/14 Edition 10 www.erni.com MaxiBridge - 2.54 mm Connectors CONCEPT FEATURES Pitch 2.54 mm No. of Pins 2, 3, 4, 5, 6, 8, 2x5, 2x10 Current rating per contact up to 12 A (depends on cable) Termination technology Male connector SMT, female connector crimp Cable Single stranded wires AWG 18, AWG 20, AWG 22, AWG 24, AWG 26 Connectors Single row male connectors, vertical and right angle Dual row male connectors, vertical and right angle Cable assemblies: - Female connectors crimp, vertical Coding black, blue, green, red Automotive standard particular wire cross sections have been tested according to the requirements of LV214 for automotive connectors Robust interlocking with four different colored codings per pin number Catalog E 074593 11/14 Edition 10 www.erni.com 3 MaxiBridge - 2.54 mm Connectors CAPABILITIES SINGLE ROW VARIANTS Right angle male Female with 180° cable outlet Vertical male Female with 180° cable outlet DUAL ROW VARIANTS Right angle male Female with 180° cable outlet Vertical male Female with 180° cable outlet 4 Catalog E 074593 11/14 Edition 10 www.erni.com MaxiBridge - 2.54 mm Connectors FEATURES HOUSING GUIDE The rugged insulation body of the male connector ensures an optimal cable connector guide. LOCATING PEGS Two pegs (round and oval) ensures exact positioning on the PCB. In addition, they enable a compensation of the PCB hole tolerances. Catalog E 074593 11/14 Edition 10 www.erni.com 5 MaxiBridge - 2.54 mm Connectors FEATURES EASY ASSEMBLY Pick-and-place cover for automatic assembly of the vertical male connectors with a vacuum pipette. ROBUST SOLDER CLIPS Reliable retention force on the PCB due to ruggedized solder clips. In addition, they serve as an integrated strain relief. 6 Catalog E 074593 11/14 Edition 10 www.erni.com MaxiBridge - 2.54 mm Connectors FEATURES LOCKING FOR HOUSING The robust locking system with latches on both sides can be manually released without tools and withstands high vibrations. During the locking process, there is an audible latching. CONTACT LOCKING Primary and secondary locking of the crimp contact inside the connector housing. Catalog E 074593 11/14 Edition 10 www.erni.com 7 MaxiBridge - 2.54 mm Connectors FEATURES CODING Four different colored codings per pin number. With high blocking forces against mismating. SSL-LIGHTING TECHNOLOGY Connectors with colorless insulation bodies prevent shadow formation in lighting applications, e.g. LED strips with transparent diffusion disks. Thus ensuring uniform light distribution. 8 Catalog E 074593 11/14 Edition 10 www.erni.com MaxiBridge - 2.54 mm Connectors PROCESSING TAPE AND REEL PACKAGING Transport safe packaging and fully automatic assembly. FULLY AUTOMATIC ASSEMBLY AND REFLOW SOLDERING For efficient processing on modern assembly lines. Catalog E 074593 11/14 Edition 10 www.erni.com 9 MaxiBridge - 2.54 mm Connectors CHARACTERISTICS TECHNICAL DATA Description Standard Climate category DIN EN 60068-1 test b Male Connectors Single and Dual Row 55 / 150 / 56 Temperature range Current rating per contact Female Connectors Single and Dual Row -55 / 150 °C IEC60512 test 5b up to 12 A (depends on cable) Air- and creepage distance contact - contact min. 1.2 mm The permissible operating voltages depend on the customer application and on the applicable or specified safety requirements. Insulation coordination according to IEC 60664-1 has to be regarded for the complete electrical device. Therefore, the maximum creepage and clearance distances of the mated connectors are specified for consideration as a part of the whole current path. In practice, reductions in creepage or clearance distances may occur due to the conductive pattern of the printed board or the wiring used, and have to be taken into account separately. As a result the creepage and clearance distances for the application may be reduced compared to those of the connector. Operating voltage IEC 60664 Dielectric strength IEC 60512 test 4a contact – contact 1000 Vrms Contact resistance IEC 60512 test 2a ≤ 20 mΩ Insulation resistance IEC 60512 test 3a ≥ 103 MΩ Vibration, sine IEC 60068-2-6 Contact disturbance (while vibration test) IEC 60512 test 2e < 1 µs Shock half sine IEC 60068-2-27 30 g 6 ms Contact disturbance (while shock test) IEC 60512 test 2e < 1 µs 10 Catalog E 074593 10 – 1000 Hz 27.8 m/s2 11/14 Edition 10 www.erni.com MaxiBridge - 2.54 mm Connectors CHARACTERISTICS Description Standard Male Connectors Single and Dual Row Female Connectors Single and Dual Row Mechanical operation IEC 60512 test 9a 500 mating cycles Insertion and withdrawal force IEC 60512 test 13b ≤ 1 N per contact Gauge retention force IEC 60512 test 16e > 0,15 N Processing Conditions Hand soldering temperature max. IEC 60068-2-20 3.5 s at 350 °C Reflow soldering temperature max. JEDEC J-STD-020 30 s at 260 °C Coplanarity < 0.1 mm Housing Material Insulation body CTI value IEC 112 UL flame rating UL file plastic material LCP PA46 175 225 UL 94 V-0 UL 94 V-0 E83005 E47960 Contact Material Base material Cu alloy Mating area gold plating Termination area Sn Environment Compatibility Recycling no flame-retardent additives, no toxic additives allow easy recycling Product Approval UL Catalog E 074593 E84703 11/14 Edition 10 www.erni.com 11 MaxiBridge - 2.54 mm Connectors RIGHT ANGLE MALE, SINGLE ROW PRODUCT SPECIFICATION • SMT termination • single row connectors • current rating up to 12 A per contact • fully automated board assembly • four different colored codings DIMENSIONAL DRAWINGS A 12,2 Recommended Layout 5,05 1,95 1,02 0,4 B 1,6 -0,03 5,9 2,2 7,6 a1 8 6 5 4 3 2 No. of Contacts 12 25,58 24,08 26,78 3,15 ±0,03 20,50 19,00 21,70 17,96 16,46 19,16 2,54 3,2 C 15,42 13,92 16,62 12,88 11,38 14,08 10,34 8,84 11,54 A B Catalog E 074593 C 11/14 Edition 10 www.erni.com MaxiBridge - 2.54 mm Connectors RIGHT ANGLE MALE, SINGLE ROW ORDERING INFORMATION No. of Pins Coding Termination Packaging Part Number 2 black SMT Tape and reel 234832 2 white SMT Tape and reel 454189 2 blue SMT Tape and reel 234833 2 green SMT Tape and reel 234834 2 red SMT Tape and reel 234835 3 black SMT Tape and reel 284052 3 white SMT Tape and reel 454191 3 blue SMT Tape and reel 284053 3 green SMT Tape and reel 284054 3 red SMT Tape and reel 284055 4 black SMT Tape and reel 384471 4 white SMT Tape and reel 454193 4 blue SMT Tape and reel 384472 4 green SMT Tape and reel 384473 4 red SMT Tape and reel 384474 5 black SMT Tape and reel 254823 5 white SMT Tape and reel 444807 5 blue SMT Tape and reel 254824 Catalog E 074593 11/14 Edition 10 www.erni.com 13 MaxiBridge - 2.54 mm Connectors RIGHT ANGLE MALE, SINGLE ROW 14 No. of Pins Coding Termination Packaging Part Number 5 green SMT Tape and reel 254825 5 red SMT Tape and reel 254826 6 black SMT Tape and reel 254699 6 white SMT Tape and reel 454195 6 blue SMT Tape and reel 254700 6 green SMT Tape and reel 254701 6 red SMT Tape and reel 254702 8 black SMT Tape and reel 284121 8 white SMT Tape and reel 454197 8 blue SMT Tape and reel 284122 8 green SMT Tape and reel 284123 8 red SMT Tape and reel 284124 Catalog E 074593 11/14 Edition 10 www.erni.com MaxiBridge - 2.54 mm Connectors RIGHT ANGLE MALE, DUAL ROW PRODUCT SPECIFICATION • SMT termination • dual row connectors • current rating up to 12 A per contact • fully automated board assembly • four different colored codings DIMENSIONAL DRAWINGS A 13,7 Recommended Layout 2,54 2,54 1,4 3,15 ±0,03 7,99 2,54 2,2 7,6 5 8,3 B a1 0,4 1,95 C 20 10 No. of Contacts Catalog E 074593 11/14 1,02 1,6 -0,03 30,16 29,16 31,86 17,46 16,46 19,16 A B Edition 10 C www.erni.com 15 MaxiBridge - 2.54 mm Connectors RIGHT ANGLE MALE, DUAL ROW ORDERING INFORMATION 16 No. of Pins Coding Packaging Part Number 10 black Tape and reel 474016 10 blue Tape and reel 474017 10 green Tape and reel 474018 10 red Tape and reel 474019 20 black Tape and reel 374317 20 blue Tape and reel 374318 20 green Tape and reel 374319 20 red Tape and reel 374320 Catalog E 074593 11/14 Edition 10 www.erni.com MaxiBridge - 2.54 mm Connectors VERTICAL MALE, SINGLE ROW PRODUCT SPECIFICATION • SMT termination • single row connectors • current rating up to 12 A per contact • fully automated board assembly • four different colored codings DIMENSIONAL DRAWINGS A Recommended Layout 8 6 5 4 3 2 11/14 4,8 a1 1,4 2,2 7,2 0,4 1,95 25,58 24,08 26,78 1,6 -0,03 20,50 19,00 21,70 17,96 16,46 19,16 15,42 13,92 16,62 12,88 11,38 14,08 10,34 8,84 11,54 No. of Contacts Catalog E 074593 7,6 9,4 B C 2,54 3,15 ±0,03 A Edition 10 B C www.erni.com 17 MaxiBridge - 2.54 mm Connectors VERTICAL MALE, SINGLE ROW ORDERING INFORMATION 18 No. of Pins Coding Termination Packaging Part Number 2 black SMT Tape and reel 294645 2 white SMT Tape and reel 454199 2 blue SMT Tape and reel 294646 2 green SMT Tape and reel 294647 2 red SMT Tape and reel 294648 3 black SMT Tape and reel 284656 3 white SMT Tape and reel 454201 3 blue SMT Tape and reel 284657 3 green SMT Tape and reel 284658 3 red SMT Tape and reel 284659 4 black SMT Tape and reel 384462 4 white SMT Tape and reel 454203 4 blue SMT Tape and reel 384463 4 green SMT Tape and reel 384464 4 red SMT Tape and reel 384465 5 black SMT Tape and reel 254831 5 white SMT Tape and reel 454205 5 blue SMT Tape and reel 254832 Catalog E 074593 11/14 Edition 10 www.erni.com MaxiBridge - 2.54 mm Connectors VERTICAL MALE, SINGLE ROW No. of Pins Coding Termination Packaging Part Number 5 green SMT Tape and reel 254833 5 red SMT Tape and reel 254834 6 black SMT Tape and reel 254707 6 white SMT Tape and reel 454207 6 blue SMT Tape and reel 254708 6 green SMT Tape and reel 254709 6 red SMT Tape and reel 254710 8 black SMT Tape and reel 294649 8 white SMT Tape and reel 454209 8 blue SMT Tape and reel 294650 8 green SMT Tape and reel 294651 8 red SMT Tape and reel 294652 Catalog E 074593 11/14 Edition 10 www.erni.com 19 MaxiBridge - 2.54 mm Connectors VERTICAL MALE, DUAL ROW PRODUCT SPECIFICATION • SMT termination • dual row connectors • current rating up to 12 A per contact • fully automated board assembly • four different colored codings DIMENSIONAL DRAWINGS A 7,94 Recommended Layout 9,4 1,6 -0,03 3,15 ±0,03 2,54 2,47 1,02 5,47 2,47 2,54 C 20 10 2,54 20 2,2 7,6 B 0,4 1,95 1,02 a1 2,54 30,66 29,16 31,86 17,96 16,46 19,16 No. of Contacts A B C Catalog E 074593 11/14 Edition 10 www.erni.com MaxiBridge - 2.54 mm Connectors VERTICAL MALE, DUAL ROW ORDERING INFORMATION Catalog E 074593 No. of Pins Coding Packaging Part Number 10 black Tape and reel 474006 10 blue Tape and reel 474007 10 green Tape and reel 474008 10 red Tape and reel 474009 20 black Tape and reel 464686 20 blue Tape and reel 464687 20 green Tape and reel 464688 20 red Tape and reel 464689 11/14 Edition 10 www.erni.com 21 MaxiBridge - 2.54 mm Connectors CABLE ASSEMBLIES, SINGLE ROW PRODUCT SPECIFICATION • cable assemblies with crimp female connectors • single row connectors • different cable types • connectors with four different colored codings • wire cross sections AWG 18, 20, 22, 24 and 26 DIMENSIONAL DRAWINGS A 8 6 5 4 3 2 No. of Contacts 19,16 16,62 14,08 11,54 A 5 L 26,78 21,70 15 22 Catalog E 074593 11/14 Edition 10 www.erni.com MaxiBridge - 2.54 mm Connectors CABLE ASSEMBLIES, SINGLE ROW ORDERING INFORMATION No. of Pins Connector Left Connector Right Cable Length Cable Type 2 Female straight – 50 High Temp. 3 Female straight Female straight 200 3 Female straight Female straight 4 Female straight 5 Wire Cross Coding Part Number AWG 24 white 176036 High Temp. AWG 18 blue 176037 100 PVC AWG 24 black 176038 – 100 PVC AWG 20 green 176039 Female straight Female straight 100 High Temp. AWG 26 blue 176040 5 Female straight Female straight 200 PVC AWG 22 red 176041 6 Female straight – 100 High Temp. AWG 18 green 176042 8 Female straight – 200 PVC AWG 20 white 176043 Section More cable assemblies available on request. Catalog E 074593 11/14 Edition 10 www.erni.com 23 MaxiBridge - 2.54 mm Connectors CABLE ASSEMBLIES, DUAL ROW PRODUCT SPECIFICATION • cable assemblies with crimp female connectors • single row connectors • different cable types • connectors with four different colored codings • wire cross sections AWG 18, 20, 22, 24 and 26 A DIMENSIONAL DRAWINGS 20 10 31,86 19,16 No. of Contacts A 7,94 L 15,9 24 Catalog E 074593 11/14 Edition 10 www.erni.com MaxiBridge - 2.54 mm Connectors CABLE ASSEMBLIES, DUAL ROW ORDERING INFORMATION No. of Pins Connector Left Connector Right Cable Length Cable Type 10 Female straight Female straight 100 PVC 20 Female straight Female straight 200 High Temp. Wire Cross Coding Part Number AWG 26 red 176044 AWG 22 black 176045 Section More cable assemblies available on request. Catalog E 074593 11/14 Edition 10 www.erni.com 25 MaxiBridge - 2.54 mm Connectors PART NUMBER INDEX 26 Part Number Page Part Number Page 176036 23 254831 18 176037 23 254832 18 176038 23 254833 19 176039 23 254834 19 176040 23 284052 13 176041 23 284053 13 176042 23 284054 13 176043 23 284055 13 176044 25 284121 14 176045 25 284122 14 234832 13 284123 14 234833 13 284124 14 234834 13 284656 18 234835 13 284657 18 254699 14 284658 18 254700 14 284659 18 254701 14 294645 18 254702 14 294646 18 254707 19 294647 18 254708 19 294648 18 254709 19 294649 19 254710 19 294650 19 254823 13 294651 19 254824 13 294652 19 254825 14 374317 16 254826 14 374318 16 Catalog E 074593 11/14 Edition 10 www.erni.com MaxiBridge - 2.54 mm Connectors PART NUMBER INDEX Catalog E 074593 Part Number Page Part Number Page 374319 16 454201 18 374320 16 454203 18 384462 18 454205 18 384463 18 454207 19 384464 18 454209 19 384465 18 464686 21 384471 13 464687 21 384472 13 464688 21 384473 13 464689 21 384474 13 474006 21 444807 13 474007 21 454189 13 474008 21 454191 13 474009 21 454193 13 474016 16 454195 14 474017 16 454197 14 474018 16 454199 18 474019 16 11/14 Edition 10 www.erni.com 27 ERNI Electronics GmbH & Co. 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