IDC PCB-Terminal www.erni.com Catalog E 074615 11/12 Edition 1 www.erni.com Catalog E 074615 11/12 Edition 1 IDC PCB-Terminal One of the smallest terminals in the world Features Product advatage • IDC Technology, eliminates manual preparation of wires prior to termination • Reliable contact due to gas tight connection and 2 IDC clamps • Cost-effective replacement of hand soldering • Total height above pcb is less than most of other components • Requires minimal PCB space • The locking cap precisely guides the wire and guarantees sustainable connection on the insulation displacement termination • Versions with closed end (wire stop) or feed-thru (daisychain capability) are available • Automated pick & place assembly • Tape & Reel packaging Catalog E 074615 11/12 Edition 1 Two IDC terminals for best connection Parallel guiding for durable and secure wire assembly www.erni.com 3 IDC PCB-Terminal Electrical and mechanical characteristics Test-Standard IDC-Terminal AWG 24 IDC-Terminal AWG 22 Technical data Climate category DIN EN 60068-1 55/125/56 test b 55/125/56 Temperature range -55/+150 °C -55/+150 °C Current rating 6 A at 20 °C 17,5 A at 20 °C Operating voltage IEC 60664 The permissible operating voltages depend on the customer application and on the applicable or specified safety requirements. Insulation coordination according to IEC 60664-1 has to be regarded for the complete electrical device. Therefore, the maximum creepage and clearance distances of the mated connectors are specified for consideration as a part of the whole current path. In practice, reductions in creepage or clearance distances may occur due to the conductive pattern of the printed board or the wiring used, and have to be taken into account separately. As a result the creepage and clearance distances for the application may be reduced compared to those of the connector. Contact resistance IEC 60512 test 2a < 10 mΩ < 10 mΩ Vibration, sine IEC 60512 test 6d 10 – 2000 Hz 20 g 10 – 2000 Hz 20 g Contact disturbance (while vibration test) IEC 60512 test 2e < 1 µs < 1 µs Movement of cable IEC 60352-4 clause 12.2.1 5N 10 cycles 9,4 N 10 cycles Contact disturbance (while movement test) IEC 60512 test 2e < 1 µs < 1 µs JEDEC J-STD-020 > 30 s at 260 °C > 30 s at 260 °C one-time termination one-time termination Plastic material (symbol) LCP LCP CTI value 175 175 UL flame rating UL 94 V-0 UL 94 V-0 UL file E83005 E83005 Base material Cu alloy Cu alloy Contact plating Sn Sn Process-conditions Reflow soldering temperature max. Connection frequency (cable) Housing material Contact material Environmental compatibility Recycling 4 no flame-retardent additives, no toxic additives allow easy recycling Catalog E 074615 11/12 Edition 1 www.erni.com IDC PCB-Terminal Cable data IDC-Terminal AWG 24 IDC-Terminal AWG 22 Recommended cable Young Chang Silicone Co. Ltd. STW-B, STW-F Gebauer & Griller: FLR13Y 0,35-A Leoni: Mocar® 150 A Cable construction solid wire stranded wire 7/30 Wire cross-section AWG 24 AWG 22 (0,35 mm2) Conductor cross section 0,5 mm 0,8 mm (max.) Cable diameter 0,7 mm ±0,025 mm 1,3 mm -0,1 mm Insulation PE/PA TPE-E Temperature range STW-B: +130 °C STW-F: +150 °C -40 °C bis +150 °C (3000 h) -40 °C bis +180 °C (48 h) Cable data Flying Wire-to-Board Application as shipped no dismantling necessary insert wire terminated wired Catalog E 074615 11/12 Edition 1 www.erni.com 5 IDC PCB-Terminal For AWG 24 Wire • Wire cross section: AWG 24 (solid wire) • Conductor cross section: 0,5 mm • Cable diameter: 0,7 mm ±0,025 mm (refer to table for cable data) Dimensional drawing: with wire stop 2,9 ±0,1 1,9 0,87 0,8 ±0,01 2 1,92 2,2 1,5 1,8 2,4 Leiterplatten-Layout Vorschlag Terminal verrastet PCB-Layout proposal Terminal pressed 32° 2 ±0,1 1,7 1,3 0,5 0,5 0,35 1,7 2 Leiterplatte PCB 6 Catalog E 074615 11/12 Edition 1 www.erni.com IDC PCB-Terminal For AWG 24 Wire Dimensional drawing: without wire stop 2,9 ±0,1 1,9 0,8 ±0,01 1,92 2 1,5 1,8 2,4 Leiterplatten-Layout Vorschlag Terminal verrastet PCB-Layout proposal Terminal pressed 32° 2 ±0,1 0,5 1,7 1,3 0,5 0,35 1,7 2 Leiterplatte PCB Ordering Information Configuration Wire cross section Termination Packaging With wire stop AWG 24 SMT/IDC Tape and reel / 5000 pcs 384980 Without wire stop AWG 24 SMT/IDC Tape and reel / 5000 pcs 444347 Catalog E 074615 11/12 Edition 1 www.erni.com Part Number 7 IDC PCB-Terminal For AWG 22 Wire • Wire cross section: AWG 22 (stranded wire) • Conductor cross section: 0,8 mm • Cable diameter: 1,3 mm -0,1 mm (refer to table for cable data) Dimensional drawing: with wire stop 3,6 3,3 4,4 1,55 2,8 1,3 2,6 2,6 2,5 2,5 1,7 3,3 Leiterplatten-Layout Vorschlag Terminal verpresst PCB-Layout Proposal Terminal pressed 2,6 1,7 2,8 8 2,8 0,7 1,1 2,4 2,8 2,1 Leiterplatte PCB Catalog E 074615 11/12 Edition 1 www.erni.com IDC PCB-Terminal For AWG 22 Wire Dimensional drawing: without wire stop 3,3 4,4 2,8 1,3 2,6 2,6 2,5 2,5 3,3 Terminal verpresst Leiterplatten-Layout Vorschlag Terminal pressed PCB-Layout Proposal 2,6 2,8 0,7 2,4 1,1 2,8 2,1 1,7 2,8 Leiterplatte PCB Ordering Information Configuration Wire cross section Termination Packaging With wire stop AWG 22 SMT/IDC Tape and reel / 2000 pcs 454303 Without wire stop AWG 22 SMT/IDC Tape and reel / 2000 pcs 454302 Catalog E 074615 11/12 Edition 1 www.erni.com Part Number 9 IDC PCB-Terminal Assembly Recommendations Processing 1.) Recommendation: use flat press tool (no spezial press tool necessary) 2.) Press down the terminal cap to dimension A (refer to product drawing) Usage of multiple terminals on minimal board space Recommendation: Distance between center 3,8 mm (min.): →→min. creepage and clearance distance 1 mm →→space between terminals ca. 0,5 mm →→possible operating voltage ca. 250 V (depending on pollution degree) 10 Catalog E 074615 11/12 Edition 1 www.erni.com US L Member www.erni.com Catalog E 074615 11/12 Edition 1 US L ERNI Electronics GmbH & Co. KG Seestrasse 9 73099 Adelberg/Germany Tel +49 7166 50-0 Fax +49 7166 50-282 [email protected] Europe ERNI Electronics, Inc. 2201 Westwood Ave Richmond, VA 23230/USA Tel +1 804 228-4100 Fax +1 804 228-4099 [email protected] North America ERNI Asia Holding Pte Ltd. Blk 4008 Ang Mo Kio Avenue 10 #04-01/02 Techplace I Singapore 569625 Tel +65 6 555 5885 Fax +65 6 555 5995 [email protected] Asia South America Australia Canada Africa Japan Mexico New Zealand www.erni.com © ERNI Electronics GmbH & Co. KG 2012 • Printed in Germany. A policy of continuous improvement is followed and the right to alter any published data without notice is reserved. ERNI ®, MicroStac ®, MicroSpeed ®, MiniBridge ®, MaxiBridge ®, ERmet ®, ERmet ZD ®, ERbic ® and ERNIPRESS ® are trademarks (registered or applied for in various countries) of ERNI Electronics GmbH & Co. KG. Catalog E 074521 02/08 Edition 8 Catalog www.erni.com E 074615 11/12 Edition 1 12