DuroSite® LED High Bay - CE for Indoor and Outdoor Industrial Applications Patent Pending DuroSite® LED High Bay About Dialight Dialight (LSE: DIA.L) is leading the energy efficient LED lighting revolution around the world for industrial and hazardous areas as well as transportation and infrastructure applications. For 40 years it has been committed to the development of LED lighting solutions that enable organizations to vastly reduce energy use and maintenance needs, improve safety, ease disposal and reduce CO2 emissions. History at a Glance 1938 → Dialight founded in Brooklyn, NY 1971 → LED Circuit Board Indicator 1994 → LED Transit Vehicle Signals 1995 2000 2007 2009 → → → → LED Traffic Signals FAA certified LED Obstruction Lights LED Lighting for Hazardous Locations LED High Bay Fixtures 2012 → Full performance 10-year warranty 2013 → Controls for LED Lighting 2014 → 125 Lumens per Watt DuroSite High Bay Mounting Chart Lumens Wattage lm/W 25,000 270 90 17,500 172 102 14,500 153 95 12,000 146 82 10,000 137 73 Mounting Heights 24m 5m Typical Applications • • • • • • • • • • Oil, Gas & Petrochemical Power Generation Mining Chemical Pharmaceutical Water & Sewage Food & Beverage Manufacturing Warehousing Cold Storage View the full case studies at: G.S. Dunn Limited - www.dialight.com/news/details/gsdunn_case_study Rockline Industries - www.dialight.com/news/details/rockline_case_study MedSafe - www.dialight.com/news/details/medsafe_case_study Kuehne + Nagel - www.dialight.com/news/details/kuehne_nagel_case_study Dialight also offers their products for Hazardous Locations Complete your own return on investment calculation at: www.dialight.com/tcoCalculator/Durosite_HighBay 2 www.dialight.com Application: The first of its kind, the Dialight DuroSite® LED High Bay luminaire was designed specifically to replace conventional lighting in a wide variety of industrial applications, both indoor and outdoor. Now providing 25,000 lumens, the High Bay is a great fit for applications such as high bay lighting, warehouses, factories, cold stores, restricted access areas, service areas and other applications. All of Dialight’s long life LED luminaires are designed to meet the most demanding specification criteria while offering maximum energy savings, reduced maintenance costs, and a superior quality of light. Hazardous area models are also available. ® DuroSite LED High Bay - CE 25,000 Lumen Mechanical Information Fixture Weight: 13.6 kg (30 lbs) Shipping Weight: 15.88 kg (35 lbs) Mounting: Hook (included) For other options consults factory Cabling: 3m (10’) PVC Power Cord Electrical specifications Operating Voltage: 100-277V AC Total System Power Consumption: See table Operating Temp: -40°C to +65°C (-40°F to +149°F) Harmonics: EN 61000-3-2 Noise Requirements/ EMC: Dimensions in mm [inches] Transient Protection: 6kV/2 ohm, 1.2/50us, 8/20us combination wave, as per IEEE C62.41, line-line and line-ground THD: <20% Power Factor: > 0.9 Certifications & Ratings: • CE • EN 55015:2006 • EN 61547:2009 • EN 60598:2008 • EN 62471:2008 • IK05 to EN50102 • IP 66 to EN60529 Features & Benefits • • • • • • • • • 10 year full performance warranty L70 rated for >100,000 hours @ 25°C ambient Instant on/off operation Universal power supply Superior colour rendition index compared to HPS, LPS, MV Mercury free Resistant to shock and vibration Temperature compensation technology for longer life Factory sealed EN 61000-3-2: 2006 EN 61547: 2009 Construction Housing: Copper free aluminium Finish: Light grey polyester powder coated Lens: Tempered Glass Photometric Information CRI: 70+ or 80+ options CCT: 5,000K (cool white) 4,000K (neutral white) All values typical unless otherwise stated All lumen values are typical +/- 10% www.dialight.com 3 Application: Dialight’s DuroSite® LED High Bay luminaire was designed specifically to replace conventional lighting in a wide variety of industrial applications, both indoor and outdoor. Its low profile, light weight design and versatile mounting options make it ideal for many applications such as high bay lighting, warehouses, factories, cold stores, restricted access areas, service areas and other applications with mounting heights greater than 4 meters. DuroSite® LED High Bay - CE 10,000 to 17,000 lumen All of Dialight’s long life LED luminaires are designed to meet the most demanding specification criteria while offering maximum energy savings, reduced maintenance costs, and a superior quality of light. Hazardous area models are also available. Mechanical Information Fixture Weight: 8 kg (18 lbs) Shipping Weight: 11kg (24 lbs) Mounting: Hook or Swivel bracket (supplied separately) Cabling: 3m (10’) PVC Power Cord (Junction box model also available) Electrical specifications Dimensions in mm [inches] Operating Voltage: 100-277V AC Total System Power Consumption: See table Operating Temp: -40°C to +65°C (-40°F to +149°F) Harmonics: EN 61000-3-2 Noise Requirements/ EMC: Certifications & Ratings: • CE • EN 55015:2006 • EN 61547:2009 • EN 60598:2008 • EN 62471:2008 • ABS Design Assessed: # 12-HS950618-PDA • Gost R • IEC60068 salt spray testing- severity 1 • IK10 to EN50102 (polycarbonate lens) • IK06 to EN50102 (Acrylic lens) • IK05 to EN50102 (Glass lens) • IP66 to EN60529 Transient Protection: 6kV/2 ohm, 1.2/50us, 8/20us combination wave, as per IEEE C62.41, line-line and line-ground THD: <20% Power Factor: > 0.9 Construction Features & Benefits • 10 year full performance warranty available (14,000 lumen and up models only) • 5 year full performance warranty standard (10,000 to 12,000lm models) • L70 rated for >100,000 hours @ 25°C ambient • Up to 102lm/W • Significant energy savings • Instant on/off • Maintenance free • Mercury free • No UV or IR • Produces minimal heat compared to traditional fixtures • Reflector based optics forprecise light control • Resistant to shock and vibration • Temperature compensation technology for long life • Copper free aluminium • Typical pay back < 2 years • Wireless and DALI controls available for select models, please reference the controls brochure Housing: Copper free aluminium Finish: Light grey powder coated Lens: Acrylic (PMMA) Polycarbonate (PC) Tempered Glass Photometric Information CRI: 70+ and 80+ options CCT: 5,650K (cool white) 4,300K (neutral white) *Wireless and DALI controls available for select models, please reference the controls brochure All values typical unless otherwise stated All lumen values are typical +/- 10% http://www.dialight.com/Assets/Brochures_And_Catalogs/Illumination/CE_High_Bay_Controls.pdf 4 EN 61000-3-2: 2006 EN 61547: 2009 www.dialight.com DuroSite® LED High Bay Options and Accessories Variable Dimming: 0-10V DC Dialight offers a series of High Bay products with ACTIVE Dimming. Dimming permits the user to select a specific light output and power consumption to meet their requirements. The reduction in light output and power consumption are approximately proportional. Reducing the light output by 50% will reduce the power consumption by 50%. LEDs are particularly well suited for dimming as compared to other industrial light sources. STEP Dimming Mode The variable dimming High Bays may also be configured to operate in a single STEP Dimming configuration. When the dimming control conductors are connected together, the light output will be reduced to approximately 20% of the maximum light output. The total fixture power consumption will also be reduced to approximately 20% (30 W). Connecting the leads together can be accomplished with a common wall switch. Mechanical, Electrical and Photometric information is the same on page 1 except where detail is provided Variable Dimming Cable: Variable Dimming Control: Typical Dimming Range: Dimming connections included in factory installed 5 core cable. Multiple high bays can be connected to the same dimmer, consult dimming instructions and manufacturer 0-10 V DC active 10V DC = 100% light output 0V DC = 20% light output and power consumption Dimensions in mm [inches] Features and Benefits • 3 meter, 5 core PVC cable pre-installed • Multiple High Bays can be connected to the same dimmer • May also be configured to operate in a single STEP Dimming configuration, please consult technical department www.dialight.com 5 DuroSite® LED High Bay Automatic daylight dimming and occupancy sensor Mechanical, Electrical and Photometric information is the same as on page 1 except where detail is provided Weight: 8.4kg (18.5 lbs) Sensor Mounting: Cable input 3 metre 3 core cable fitted Sensor Timing Non dimming model: 1,5,10,15 and 30 mins. Dimming model: On, Off, 1, 10, 30 and 60 mins. Sensor operation: Dependant on application and height, please consult technical department Operating voltage: 230 / 240V AC only Dimensions in mm Features and Benefits • No additional electrical connections required • Once installed, the lights can be programmed and set up from the Operating Temperature: -30oC + 50oC (-22oF + 122oF) IP Rating: ground using the remote control (sold separately, for full list of part codes, see table 'Ordering Information) • Allows user to maximise their energy savings by having the lights on only when needed • Senses heat movement across the sensing zones - consult factory for more details • Consult factory for recommended installation guidelines and applications • The sensor is covered by a 5-year manufacturers warranty • Luminaires come with either a 5 or 10 year warranty 6 www.dialight.com IP 54 to EN60529 DuroSite® LED High Bay Ordering Information Initial Fixture Lumens Wattage HLGC4KN-EUH-10YR 25,000 270 HLGC4KN-EUDH-10YR 25,000 HBGCMP-EUH 17,500 HBGC4P-EUH Part Number Lumens Per Watt Lens Clear Optical Pattern Circular Aisle Diffused Variable Dimming Standard Models - 10 Year Warranty 93 Tempered Glass 270 93 Tempered Glass 172 102 Tempered Glass 14,500 161 90 Tempered Glass HBLCMP-EUH 15,000 172 87 HBEC4P-EUH 13,500 161 84 Polycarbonate • • • • • • • Tempered Glass Variable Dimming Models - 10 Year Warranty HBGCMP-EUDH 17,500 172 102 Tempered Glass HBGC4P-EUDH 14,500 161 90 Tempered Glass HBEC4P-EUDH 13,500 161 83 Tempered Glass • • • • Lens Optical Pattern Initial Fixture Lumens Wattage HBEC4N-EUH 11,750 146 80 Tempered Glass HB1C4N-EUH 11,500 146 79 Acrylic HB5C4N-EUH 10,750 146 74 HB0C4M-EUH 10,750 146 74 HB2C4M-EUH 10,000 146 68 Polycarbonate HB7C4M-EUH 10,000 146 68 Polycarbonate Part Number Lumens Per Watt • • Clear Diffused Circular Aisle Standard Models - 5 Year Warranty • Acrylic Polycarbonate • • • • • Occupancy Sensor Models - 5 Year Warranty HBJGCMP-EUOS 17,500 172 102 Tempered Glass HBJGCMP-EUOSD 17,500 172 102 Tempered Glass HBJGC4P-EUOS 14,500 161 90 Tempered Glass HBJGC4P-EUOSD 14,500 161 90 Tempered Glass HBJ1C4N-EUOS 11,500 146 79 Acrylic HBJ5C4N-EUOS 10,750 146 74 HBJ0C4M-EUOS 10,750 146 73 HBJ2C4M-EUOS 10,000 146 68 Polycarbonate HBJ7C4M-EUOS 10,000 146 68 Polycarbonate Acrylic Polycarbonate • • • • • • • • • Variable Dimming Models - 5 Year Warranty HBEC4N-EUDH 11,750 146 80 Tempered Glass HB1C4N-EUDH 11,500 146 79 Acrylic HB5C4N-EUDH 10,750 146 74 HB0C4M-EUDH 10,750 146 73 HB2C4M-EUDH 10,000 146 68 Polycarbonate HB7C4M-EUDH 10,000 146 68 Polycarbonate Acrylic Polycarbonate • • • • • • Occupancy Sensor with Dimming Models - 5 Year Warranty • • HBJGC4P-EUOSD 14,500 161 90 Tempered Glass HBJ1C4N-EUOSD 11,500 146 79 Acrylic HBJ5C4N-EUOSD 10,750 146 74 HBJ0C4M-EUOSD 10,750 146 73 HBJ2C4M-EUOSD 10,000 146 68 Polycarbonate HBJ7C4M-EUOSD 10,000 146 68 Polycarbonate Acrylic Polycarbonate • • • • Notes for all models: 1 Part numbers listed in the above table are cool white. For neutral white models replace the 4th character with an N Ex: HB1C4N-EUH becomes HB1N4N-EUH 2 Part numbers listed in the above table are 70 CRI cool white. For 80 CRI cool white models replace the 4th character with an B Ex: HB1C4N-EUH becomes HB1B4N-EUH. For 80 CRI neutral white models replace the 4th character with an M Ex: HB1C4N-EUH become HB1M4N-EUH. Choosing 80 CRI will decrease the lumen output by 20% 3 Third party occupancy sensors contained in or attached to the Products are covered by the applicable manufacturer warranty. Notes for standard models only: 3 Numbers listed in the tables above come with a flat lens. These can be ordered with a polycarbonate dome lens; replace 3rd character with an L Ex: HB1C4N-EUH becomes HBLC4N-EUH 4 For junction box models; add a J after the 2nd character Ex: HB1C4N-EUH becomes HBJ1C4N-EUH (not applicable for 25,000 High Bay) www.dialight.com 7 DuroSite® LED High Bay Accessories Description Kit Includes HBXW3-SS Swivel Bracket Stainless Steel (Interior or exterior use) Swivel Bracket Bracket to fixture hardware HLXW3-SS Swivel Bracket Stainless Steel Swivel Bracket Bracket to Fixture Hardware • HLXW3 Swivel Bracket (Grey powder coated) Swivel Bracket Bracket to Fixture Hardware • HBXGS-10 8 Compatibility Part Number Glare Shield - sets of 10 Aluminium shield and securing Grey (RAL7040) powder coated spun aluminium hardware (Interior use only, for use with flat lens options) 8,500 -17,500lm 25,000lm • • • HBXSBK Sand blast kit (flat lens) Bracket and flat lens • • HBXSBL Sacrificial flat Lens Replacement flat lens • • HBXSBDK Sand blast kit (dome lens) Bracket and dome lens • • HBXSBDL Sacrificial dome Lens Replacement dome lens • • www.dialight.com Mechanical Drawings HBXXXX-EU (Standard models) HBJXXXX-EU (Junction box types) 151 (5.95) 413 (16.26) Dimensions in mm [Inches] HBXW3 Dimensions in mm [Inches] HBLXXX-EUH (Dome lens type) 90° rotation Dimensions in mm [Inches] www.dialight.com Dimensions in mm [Inches] DuroSite® LED High Bay Mounting Height Lumens Wattage lm/W Mounting Heights 25,000 270 93 24m 17,500 172 102 14,500 161 90 10,000 146 68 Iso-Illuminance 5m Candela Plots 25,000 lumen model HLGC4KN-EUH-10YR - Circular Pattern (lux) Examples shown is mounted at 12m Distance of grid is equal to Mounting Height Values stated are in lux Mounting Height 3m HLGC4KN-EUH-10YR - Circular Pattern Multiplier 16.000 5m 7.111 6m 4.000 8m 2.560 9m 1.778 11m 1.306 12m 1.000 14m 0.790 15m 0.640 17,500 lumen model HBGCMP-EUH - Circular Pattern HBGCMP-EUH - Circular Pattern (lux) Mounting Height 3m Examples shown is mounted at 11m Distance of grid is equal to Mounting Height Values stated are in lux Multiplier 12.250 5m 5.44 6m 3.063 8m 1.960 9m 1.361 11m 1.000 12m 0.766 14m 0.605 15m 0.490 14,500 lumen model HBGC4P-EUH - Circular pattern (lux) HBGC4P-EUH - Circular Pattern Mounting Height 3m Examples shown is mounted at 9m Distance of grid is equal to Mounting Height Values stated are in lux Multiplier 9.000 5m 4.000 6m 2.250 8m 1.440 9m 1.000 11m 0.735 12m 0.563 14m 0.444 15m 0.360 www.dialight.com 10 DuroSite® LED High Bay Measurement Data Iso-Illuminance Candela Plots 13,500 lumen model HBEC4P-EUH - Aisle Pattern HBEC4P-EUH - Aisle Pattern (lux) Examples shown is mounted at 9m Distance of grid is equal to Mounting Height Values stated are in lux Mounting Height Multiplier 3m 9.000 5m 4.000 6m 2.250 8m 1.440 9m 1.000 11m 0.735 12m 0.563 14m 0.444 15m 0.360 10,750 lumen model HB0C4M-EUH- Circular pattern (lux) HB0C4M-EUH - Circular Pattern Mounting Height 3m Examples shown is mounted at 8m Distance of grid is equal to Mounting Height Values stated are in lux Multiplier 6.250 5m 2.778 6m 1.563 8m 1.000 9m 0.694 11m 0.510 12m 0.391 14m 0.309 15m 0.250 10,000 lumen model HB7C4M-EUH - Aisle Pattern HB7C4M-EUH - Aisle Pattern (lux) Examples shown is mounted at 8m Distance of grid is equal to Mounting Height Values stated are in lux 11 Mounting Height Multiplier 3m 6.250 5m 2.778 6m 1.563 8m 1.000 9m 0.694 11m 0.510 12m 0.391 14m 0.309 15m 0.250 www.dialight.com DuroSite® LED High Bay Measurement Data Iso-Illuminance Candela Plots 10,000 lumen model HB2C4M-EUH - Circular Pattern (lux) Examples shown is mounted at 6m Distance of grid is equal to Mounting Height Values stated are in lux HB2C4M-EUH - Circular Pattern Mounting Height Multiplier 3m 4.000 5m 1.778 6m 1.000 8m 0.640 9m 0.444 11m 0.327 12m 0.250 14m 0.198 15m 0.160 Dialight reserves the right to make changes at any time in order to supply the best product possible. The most current version of this document will always be available at: www.dialight.com/Assets/Brochures_And_Catalogs/Illumination/MDEXHBEU001.pdf. Warranty Statement: EXCEPT FOR THE WARRANTY EXPRESSLY PROVIDED FOR [HEREIN/ABOVE/BELOW], DIALIGHT DISCLAIMS ANY AND ALL OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING, WITHOUT LIMITATION, ANY WARRANTIES OF MERCHANTABILITY, FITNESS FOR A PARTICULAR PURPOSE, TITLE, AND NONINFRINGEMENT. www.dialight.com MDEXHBEU001_L