Operating instructions A3G630AD03A8 - ebm

A3G630-AD03-A8
Operating instructions
ebm-papst Mulfingen GmbH & Co. KG
Bachmühle 2
D-74673 Mulfingen
Phone +49 (0) 7938 81-0
Fax +49 (0) 7938 81-110
[email protected]
www.ebmpapst.com
1. SAFETY REGULATIONS AND NOTES
Please read these operating instructions carefully before starting to work
with the device. Observe the following warnings to prevent malfunctions
or physical damage to both property and people.
These operating instructions are to be regarded as part of this device.
If the device is sold or transferred, the operating instructions must
accompany it.
These operating instructions may be duplicated and forwarded for
information about potential dangers and their prevention.
Translation of the original operating instructions
CONTENTS
1. SAFETY REGULATIONS AND NOTES
1
1.1 Levels of hazard warnings
1
1.2 Staff qualification
1
1.3 Basic safety rules
1
1.4 Electrical voltage
1
1.5 Safety and protective functions
2
1.6 Electromagnetic radiation
2
1.7 Mechanical movement
2
1.8 Emission
2
1.9 Hot surface
2
1.10 Storage
2
1.11 Disposal
2
2. PROPER USE
3
3. TECHNICAL DATA
4
3.1 Product drawing
4
3.2 Nominal data
5
3.3 Data according to ErP directive
5
3.4 Technical features
5
3.5 Mounting data
5
3.6 Transport and storage conditions
5
3.7 Electromagnetic compatibility
6
4. CONNECTION AND START-UP
6
4.1 Connecting the mechanical system
6
4.2 Connecting the electrical system
6
4.3 Connection in terminal box
7
4.4 Factory settings
8
4.5 Connection screen
9
4.6 Open additional screwed cable glands
10
4.7 Checking the connections
10
; Check the electrical equipment of the device at regular intervals, refer
to chapter 6.2 Safety test.
4.8 Switch on device
10
; Replace loose connections and defective cables immediately.
4.9 Switching off the device
10
5. INTEGRATED PROTECTIVE FUNCTIONS
11
6. MAINTENANCE, MALFUNCTIONS, POSSIBLE
CAUSES AND REMEDIES
11
6.1 Cleaning
12
6.2 Safety test
12
1.1 Levels of hazard warnings
These operating instructions use the following hazard levels to indicate
potentially hazardous situations and important safety regulations:
DANGER
Indicates an imminently hazardous situation which, if not
avoided, will result in death or serious injury. Compliance with
the measures is mandatory.
WARNING
Indicates a potentially hazardous situation which, if not avoided,
could result in death or serious injury. Exercise extreme
caution while working.
CAUTION
Indicates a potentially hazardous situation which, if not avoided,
may result in minor or moderate injury or damage of property.
NOTE
A potentially harmful situation can occur and, if not avoided, can
lead to property damage.
1.2 Staff qualification
The device may only be transported, unpacked, installed, operated,
maintained and otherwise used by qualified, trained and authorised
technical staff.
Only authorised specialists are permitted to install the device, to carry
out a test run and to perform work on the electrical installation.
1.3 Basic safety rules
Any safety hazards stemming from the device must be re-evaluated
once it is installed in the end device.
Observe the following when working on the unit:
; Do not make any modifications, additions or conversions to the
device without the approval of ebm-papst.
1.4 Electrical voltage
DANGER
Electrical load on the device
Risk of electric shock
→ Stand on a rubber mat if you are working on an electrically
charged device.
WARNING
Terminals and connections have voltage even with a
unit that is shut off
Electric shock
→ Wait five minutes after disconnecting the voltage at all poles
before opening the device.
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A3G630-AD03-A8
Operating instructions
CAUTION
In the event of failure, there is electric voltage at the
rotor and impeller
The rotor and impeller are base insulated.
→ Do not touch the rotor and impeller once they are installed.
→ Protect long hair by wearing a cap.
1.8 Emission
CAUTION
If control voltage is applied or a speed setpoint is stored,
the motor automatically restarts, e.g. after a power failure.
Danger of injury
WARNING
Depending on the installation and operating conditions,
a sound pressure level greater than 70 dB(A) may arise.
Danger of noise-induced hearing loss
→ Keep out of the danger zone of the device.
→ Take appropriate technical safety measures.
→ When working on the device, switch off the mains
supply voltage and secure the latter from being switched on
again.
→ Protect operating personnel with appropriate safety
equipment, e.g. hearing protection.
→ Wait until the device stops.
→ After working on the device, remove any used tools or
other objects from the device.
1.5 Safety and protective functions
DANGER
Missing safety device and non-functioning safety device
If there is no safety device, you could be seriously injured, for
example if you reach into the running device or your hands are
sucked into it.
→ Operate the device only with a fixed and isolating safety
protection and a fixed guard grille.
The guard must withstand the kinetic energy of a fan blade
detaching at maximum speed.
→ The device is a built-in component. You, the owner/
operator, are responsible for providing adequate protection for
the device.
→ Shut down the device immediately if you detect a
missing or ineffective protective feature.
1.6 Electromagnetic radiation
Interference from electromagnetic radiation is possible, e.g. in conjunction
with open and closed-loop control devices.
If unacceptable emission intensities occur when the fan is installed,
appropriate shielding measures have to be taken by the user.
Translation of the original operating instructions
→ Do not wear any loose clothing or jewellery while working
on rotating parts.
NOTE
Electrical or electromagnetic interferences after
integrating the device in installations on the customer's
side.
→ Also observe the requirements of local agencies.
1.9 Hot surface
CAUTION
High temperature at the electronics enclosure
Danger of burn injuries
→ Ensure that sufficient protection against accidental contact is
provided.
1.10 Storage
; Store the device, partially or fully assembled, in a dry and
weatherproof manner in the original packing in a clean environment.
; Protect the device from environmental impacts and dirt until the final
installation.
; We recommend storing the device for a maximum up to one year to
guarantee proper operation and longest possible service life.
; Even devices explicitly suited for outdoor use are to be stored as
described prior to being commissioned.
; Maintain the storage temperature, see
chapter 3.6 Transport and storage conditions.
; Please make sure that all screwed cable glands are fitted with
dummy plugs.
1.11 Disposal
When disposing of the device, please comply with all relevant
requirements and regulations applicable in your country.
→ Verify that the entire setup is EMC compliant.
1.7 Mechanical movement
DANGER
Rotating device
Body parts that come into contact with the rotor and impeller
can be injured.
→ Secure the device against accidental contact.
→ Before working on the system/machine, wait until all
parts have come to a standstill.
WARNING
Rotating device
Long hair, loose items of clothing and jewellery could become
entangled and pulled into the device. You could be injured.
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A3G630-AD03-A8
Operating instructions
2. PROPER USE
The device is exclusively designed as a built-in device for moving air
according to its technical data.
Any other or secondary use is deemed improper and constitutes a
misuse of the device.
Installations on the customer's side must meet the mechanical, thermal
and service life-related stresses that can occur.
Proper use also includes:
●
Moving air with a density of 1.2 kg/m³.
●
Using the device in accordance with the permitted ambient
temperature, see chapter 3.6 Transport and storage conditions and
chapter 3.2 Nominal data.
●
Operating the device with all protective features in place.
●
Minding the operating instructions.
Improper use
Using the device in the following ways is particularly prohibited and
may cause hazards:
Operating the device with an imbalance, e.g. caused by dirt deposits
or icing.
●
Opening the terminal box during operation.
●
Moving air that contains abrasive particles.
●
Moving highly corrosive air, e.g. salt spray mist. Exceptions are
devices that are intended for salt spray mist and protected accordingly.
●
Moving air that contains dust pollution, e.g. suctioning off saw dust.
●
Operating the device close to flammable materials or components.
●
Operating the device in an explosive atmosphere.
●
Using the device as a safety component or for taking on safetyrelated functions.
●
Operation with completely or partially disassembled or modified
protective features.
●
In addition, all application options that are not listed under proper use.
Translation of the original operating instructions
●
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A3G630-AD03-A8
Operating instructions
3. TECHNICAL DATA
3.1 Product drawing
All measures have the unit mm.
Direction of air flow "V"
Depth of screw max. 10 mm
Tightening torque 1.5±0.2 Nm
Cable diameter min. 4 mm, max. 10 mm, tightening torque 2.5±0.4 Nm
Translation of the original operating instructions
1
2
3
4
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Operating instructions
A3G630-AD03-A8
Condensate discharge
holes
Operation mode
Motor bearing
Technical features
3.2 Nominal data
Motor
M3G084-GF
Phase
Nominal voltage / VAC
Nominal voltage
range / VAC
Frequency / Hz
1~
230
200 .. 277
Type of data definition
Speed / min-1
Power input / W
Current draw / A
Max. back pressure / Pa
Min. ambient temperature
/ °C
Max. ambient
temperature
/ °C
ml
800
280
1.2
75
-25
50/60
60
Touch current acc.
IEC 60990 (measuring
network Fig. 4, TN
system)
Electrical leads
Motor protection
ml = Max. load · me = Max. efficiency · fa = Running at free air
cs = Customer specs · cu = Customer unit
Subject to alterations
3.3 Data according to ErP directive
Installation category
Efficiency category
Variable speed drive
Specific ratio*
*
Protection class
A
Static
Yes
1.00
Product conforming
to standard
Approval
Specific ratio = 1 + pfs / 100 000 Pa
Actual
Overall efficiency ηes / %
Efficiency grade N
Power input Ped / kW
Air flow qv / m³/h
Pressure increase total psf / Pa
Speed n / min-1
42.3
52.5
0.24
6570
52
805
Request
2013
25.8
36
Request
2015
29.8
40
Translation of the original operating instructions
Data definition with optimum efficiency.
The ErP data is determined using a motor-impeller combination in a standardised
measurement configuration.
Number of blades
Direction of air flow
Direction of rotation
Type of protection
Insulation class
Humidity class
Mounting position
S1
Ball bearing
- Output 10 VDC, max. 10 mA
- Alarm relay
- Motor current limit
- PFC, active
- Soft start
- Control input 0-10 VDC / PWM
- Control interface with SELV potential
safely disconnected from the mains
- Over-temperature protected
electronics / motor
- Line undervoltage / phase failure
detection
<= 3.5 mA
Via terminal box
Thermal overload protector (TOP) wired
internally
I (if protective earth is connected by
customer)
EN 61800-5-1; CE
EAC
For cyclic speed loads, note that the rotating parts of the device
are designed for maximum one million load cycles. If you have
specific questions, contact ebm-papst for support.
3.5 Mounting data
; Secure the mounting screws against accidentally coming loose (e.g.
by using self-locking screws).
Strength class for
mounting screws
8.8
You can obtain additional mounting data from the product drawing if
necessary.
3.6 Transport and storage conditions
3.4 Technical features
Mass
Size
Surface of rotor
Material of terminal box
Material of electronics
housing
Material of blades
Rotor-side
5.9 kg
630 mm
Coated in black
PC / ABS plastic
Die-cast aluminium
Press-fitted sheet steel blank, sprayed
with PP plastic
5
"V"
Counter-clockwise, seen on rotor
IP 54
"B"
F3-1
Shaft horizontal or rotor on bottom; rotor
on top on request
; Use the device in accordance with its protection type.
Max. permissible
ambient motor temp.
(transp./ storage)
Min. permissible
ambient motor temp.
(transp./storage)
+80 °C
-40 °C
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Operating instructions
A3G630-AD03-A8
3.7 Electromagnetic compatibility
4. CONNECTION AND START-UP
EMC interference
immunity
EMC harmonics
EMC interference
emission
4.1 Connecting the mechanical system
Acc. to EN 61000-6-2 (industrial
environment)
Acc. to EN 61000-3-2/3
Acc. to EN 61000-6-3 (household
environment)
CAUTION
Cutting and crushing hazard when removing the fan
from the packaging
→ Carefully remove the device from its packaging, holding it
by the centre of the blades only. Make sure to avoid any
shock.
→ Wear safety shoes and cut-resistant safety gloves.
; Check the device for transport damage. Damaged devices must no
longer be installed.
; Install the undamaged device according to your application.
4.2 Connecting the electrical system
DANGER
Electric voltage on the device
Electric shock
→ Always install a protective earth first.
→ Check the protective earth.
DANGER
Incorrect insulation
Risk of fatal injury from electric shock
→ Use only cables that meet the specified installation
requirements for voltage, current, insulation material, load etc.
→ Route cables such that they cannot be touched by any
rotating parts.
CAUTION
Electrical voltage
The fan is a built-in component and features no electrically
isolating switch.
→ Only connect the fan to circuits that can be switched off with
an all-pole separating switch.
→ When working on the fan, you must switch off the
installation/machine in which the fan is installed and secure it
from being switched on again.
Translation of the original operating instructions
NOTE
Water penetration into leads or wires
Water enters at the cable end on the customers side and can
damage the device.
→ Make sure that the cable end is connected in a dry
environment.
Connect the device only to circuits that can be switched off
using an all-pole disconnecting switch.
4.2.1 Prerequisites
; Check whether the data on the type plate agree with the connection
data.
; Before connecting the device, ensure that the supply voltage matches
the operating voltage of the device.
; Only use cables designed for current according to the type plate.
For determining the cross-section, follow the basic principles in
accordance with EN 61800-5-1. The protective earth must have a
cross-section equal to or greater than the outer conductor crosssection.
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A3G630-AD03-A8
Operating instructions
We recommend the use of 105°C cables. Ensure that the minimum
cable cross-section is at least
AWG26/0.13 mm².
Earth wire contact resistance to EN 61800-5-1
4.3.2 Connecting cables with terminals
WARNING
Terminals and connections have voltage even with a
unit that is shut off
Electric shock
Compliance with the impedance specifications to EN 61800-5-1 for the
protective earth circuit must be verified in the end application.
Depending on the installation situation, it may be necessary to install an
additional protective earthing conductor via the additional protective earth
connection point available on the device.
The protective earth connection point is located on the housing and has
a protective earth symbol and a bore hole.
; Remove the cap from the screwed cable gland.
4.2.2 Idle current
; Connect the lines to the corresponding terminals.
Because of the EMC filter integrated for compliance with EMC
limits (interference emission and interference immunity), idle
currents in the mains cable can be measured even when the
motor is at a standstill and the mains voltage is switched on.
●
The values lie in a range of typical < 250 mA.
●
The effective power in this operating state (readiness for operation) is
simultaneously at typical < 4 W.
4.2.3 Residual current operated device
→ Wait five minutes after disconnecting the voltage at all poles
before opening the device.
Remove the cap only in those places where cables are inserted.
; Insert the line(s) (not included in the standard scope of delivery) into
the terminal box.
Use a screwdriver to do so.
During the connection work, ensure that no cables splice off.
; Seal the terminal box.
4.3.3 Cable routing
No water may penetrate along the cable in the direction of the cable gland.
Fans installed lying flat
Make sure that the cable is routed in the form of a loop (water trap).
Only universal (type B or B+) RCD protective devices are
permitted. Like frequency inverters, RCD protective devices
cannot provide personal safety while operating the device.
When switching on the power supply of the device, pulsed
charge currents from the capacitors in the integrated EMC filter
can lead to the RCD protective devices triggering without
delay. We recommend residual current devices with a trigger
threshold of 300 mA and delayed triggering (super-resistant,
characteristic K).
4.2.4 Locked-rotor protection
Due to the locked-rotor protection, the start-up current (LRA) is
equal to or less than the nominal current (FLA).
4.3 Connection in terminal box
Translation of the original operating instructions
4.3.1 Preparing connection lines for the connection
Fig. 2: Fan installed lying flat, cable routed as a water trap.
Fans installed in upright position
When routing the cable, ensure that the screwed cable glands are
arranged at the bottom. The cables must always be routed downwards.
Strip the cable just enough so that the screwed cable gland is tight and
the terminals are relieved of strain. Tightening torque, see chapter 3.1
Product drawing.
Fig. 3: Cable routing for fans installed upright.
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Operating instructions
A3G630-AD03-A8
4.4 Factory settings
Factory settings with which the device is pre-set by ebm-papst.
PWM controlling
01
01
100
0
No
Analog
Positive (heating)
Translation of the original operating instructions
Operation mode
Group adress
Fan / device adress
Max. PWM / %
Min. PWM / %
Save set value to
EEPROM
Set value control
Control function
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Operating instructions
A3G630-AD03-A8
Translation of the original operating instructions
4.5 Connection screen
No.
1
Conn.
1,2
Designation
PE
1
1
1
1
2
2
3
4
5
6
8
11
N
L
COM
NC
0 - 10 V
10 VDC
Colour
green/
yellow
blue
black
white 1
white 2
yellow
red
2
12
GND
blue
Function / assignment
Protective earth
Supply voltage, neutral conductor, 50/60 Hz
Supply voltage, phase, 50/60 Hz
Floating status message contact, normally closed connection (2 A, max. 250 VAC, min. 10 mA)
Floating status message contact, normally closed connection
Control input, set value 0 - 10 VDC, impedance 100 kOhm, SELV
Voltage output 10 VDC (+/-3%), max. 10 mA, supply voltage for ext. devices (e.g. potentiometer),
SELV
Reference mass for control interface, SELV
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A3G630-AD03-A8
Operating instructions
4.6 Open additional screwed cable glands
4.9 Switching off the device
You have the ability to break a second cable gland opening through on
the terminal box.
Switching off the device during operation:
WARNING
In event of a fault, the screwed cable gland is under
electrical voltage
Electric shock
→ Do not use metal cable glands for plastic terminal
boxes.
; Screw the cable gland into the pre-cut thread using a screwdriver.
When doing so, note the tightening torques, see chapter 3.1 Product
drawing.
; Switch off the device via the control input.
; Do not switch the motor (e.g. in cyclic operation) on and off via power
supply.
Switching off the device for maintenance work:
; Switch off the device via the control input.
; Do not switch the motor (e.g. in cyclic operation) on and off via power
supply.
; Disconnect the device from the supply voltage.
; Remove the plastic tab that falls off when the wire is pressed through
into the terminal box.
Fig. 4: Screwed cable gland opening
4.7 Checking the connections
; Make sure that the power is off (all phases).
; Secure it from being switched on again.
; Check the correct fit of the connection lines.
; Screw the terminal box cover closed again. Terminal box tightening
torque, see chapter 3.1 Product drawing.
; Route the connecting cables in the terminal box so that the terminal
box cover closes without resistance.
; Use all plug screws (the entire number). In doing so, insert the
screws manually to avoid damage to the thread.
; Make sure that the terminal box is correctly closed and sealed and
that all screws and screwed cable glands are properly tightened.
Translation of the original operating instructions
4.8 Switch on device
The device may only be switched on if it has been installed properly and
in accordance with its intended use, including the required safety
mechanisms and professional electrical connection. This also applies for
devices which have already been equipped with plugs and terminals or
similar connectors by the customer.
WARNING
Hot motor housing
Fire hazard
→ Ensure that no combustible or flammable materials are
located close to the fan.
; Inspect the device for visible external damage and the proper function
of the protective features before switching it on.
; Check the air flow paths of the fan for foreign objects and remove any
that are found.
; Apply the nominal voltage to the voltage supply.
; Start the device by changing the input signal.
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Operating instructions
A3G630-AD03-A8
5. INTEGRATED PROTECTIVE FUNCTIONS
The integrated protective functions cause the motor to switch off
automatically in case of faults described in the table.
Malfunctions
Rotor position detection error
Locked rotor
Line under-voltage (mains input
voltage outside of permitted
nominal voltage)
Description / Function of
safety feature
An automatic restart occurs.
; After the blockage is
removed, the motor restarts
automatically.
; If the mains supply voltage
returns to permitted values, the
motor restarts automatically.
6. MAINTENANCE, MALFUNCTIONS, POSSIBLE
CAUSES AND REMEDIES
Do not perform any repairs on your device. Return the device to ebmpapst for repair or replacement.
WARNING
Terminals and connections have voltage even with a
unit that is shut off
Electric shock
→ Wait five minutes after disconnecting the voltage at all poles
before opening the device.
CAUTION
If control voltage is applied or a speed setpoint is stored,
the motor automatically restarts, e.g. after a power failure.
Danger of injury
→ Keep out of the danger zone of the device.
→ When working on the device, switch off the mains
supply voltage and secure the latter from being switched on
again.
→ Wait until the device stops.
→ After working on the device, remove any used tools or
other objects from the device.
Translation of the original operating instructions
If the device remains out of use for some time, e.g. when in
storage, we recommend switching the device on for at least
two hours to allow any condensate to evaporate and to move
the bearings.
Malfunction/error
Impeller running
roughly
Possible cause
Imbalance in rotating
parts
Motor does not turn
Mechanical blockage
Mains supply
voltage faulty
Faulty connection
Thermal overload
protector responded
Possible remedy
Clean the device; if
imbalance is still
evident after
cleaning, replace the
device.
If you have
attached any weight
clips during cleaning,
make sure to
remove them
afterwards.
Switch off, deenergise, and
remove mechanical
blockage.
Check mains supply
voltage,
restore power
supply,
apply control signal.
De-energise, correct
connection, see
connection diagram.
Allow motor to cool
off, locate and rectify
cause of error, if
necessary cancel
restart lock-out
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Operating instructions
A3G630-AD03-A8
Overtemperature of
electronics/motor
Insufficient cooling
Ambient temperature
too high
Unacceptable
operating point
Improve cooling. Let
the device cool
down.
To reset the error
message, switch off
the mains supply
voltage for a min. of
25 s and switch it on
again.
Reduce the ambient
temperature.
Reset by reducing
control input to 0.
Correct the operating
point. Let the device
cool down.
Check the
insulation of
the wires for
damage
Tightness of
screwed cable
gland
Condensate
discharge
holes for
clogging, as
necessary
Weld seams
for crack
formation
Visual inspection At least every
6 months
Replace wires
Visual inspection At least every
6 months
Retighten,
replace if
damaged
Open bore holes
Visual inspection At least every
6 months
Visual inspection At least every
6 months
Replace device
If you have any other problems, contact ebm-papst.
6.1 Cleaning
NOTE
Damage to the device during cleaning.
Malfunction possible
→ Do not clean the device using a water jet or high-pressure
washer.
→ Do not use any cleaners containing acids,
bases or solvents.
→ Do not use any pointed or sharp-edged objects to clean.
6.2 Safety test
NOTE
High-voltage test
The integrated EMC filter contains Y capacitors. Therefore, the
trigger current is exceeded when AC testing voltage is applied.
Translation of the original operating instructions
→ Test the device with DC voltage when you carry out the
high-voltage test required by law. The voltage to be used
corresponds to the peak value of the AC voltage required by
the standard.
What has to
be tested?
Check the
protective
casing against
accidental
contact for
damage and to
ensure that it is
intact
Check the
device for
damage to
blades and
housing
Mounting the
connection lines
How to test?
Frequency
Visual inspection At least every
6 months
Which
measure?
Repair or
replacement of
the device
Visual inspection At least every
6 months
Replacement
of the device
Visual inspection At least every
6 months
Fasten
Item no. 50611-5-9970 · Revision 82624 · Release 2014-05-08 · Page 12 / 12
ebm-papst Mulfingen GmbH & Co. KG · Bachmühle 2 · D-74673 Mulfingen · Phone +49 (0) 7938 81-0 · Fax +49 (0) 7938 81-110 · [email protected] · www.ebmpapst.com