A Technical Manual from the experts in Business-Critical Continuity™ NetReach™ DSLAM XC Compact Enclosure Description and Installation Manual, 631-200-109 (Version A, July 23, 2013) This page is intentionally blank. Emerson Network Power Outdoor Enclosures 631-200-109 Version A, July 23, 2013 TABLE OF CONTENTS 1. ABOUT THIS DOCUMENT 1 1.1 Purpose . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 1.2 Reason for Reissue . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 1.3 Additional Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 2. DESCRIPTION 1 2.1 Application . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 2.2 Construction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 2.3 Doors and Locking Mechanisms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 2.4 Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 2.5 Physical Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 3. INSTALLING THE ENCLOSURE 4 3.1 Preparation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 3.2 Mounting the Enclosure on a Pad . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 3.3 Direct Buried Mounting - Stakes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 3.4 Grounding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 4. INSTALLING EQUIPMENT IN THE ENCLOSURE 5. REVISION RECORD Outside Plant Equipment 9 12 Proprietary Information Page i of iv 631-200-109 Version A, July 23, 2013 Emerson Network Power Outdoor Enclosures LIST OF FIGURES Fig. 1 The DSLAM XC Compact Enclosure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Fig. 2 Dimensions DSLAM XC Compact Enclosure . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Fig. 3 Cable Looped Through Enclosure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Fig. 4 Cable Not Looped Through Enclosure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Fig. 5 Recommended "Keep-Out" Area for DSLAM XC Compact Enclosure . . . . . . 6 Fig. 6 Pad Mounting Hole Centers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 Fig. 7 Lower DSLAM Horizontal Rail . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 Fig. 8 Attaching DSLAM to Top and Bottom Horizontal Rails . . . . . . . . . . . . . . . . . . . 10 Page ii of iv Proprietary Information Outside Plant Equipment Emerson Network Power Outdoor Enclosures 631-200-109 Version A, July 23, 2013 This page is intentionally blank. Outside Plant Equipment Proprietary Information Page iii of iv 631-200-109 Version A, July 23, 2013 Emerson Network Power Outdoor Enclosures ADMONISHMENTS USED IN THIS DOCUMENT DANGER Warns of a hazard the reader will be exposed to that will likely result in death or serious injury if not avoided. (ANSI, OSHA) WARNING Warns of a potential hazard the reader may be exposed to that could result in death or serious injury if not avoided. This admonition is not used for situations that pose a risk only to equipment, software, data, or service. (ANSI) CAUTION Warns of a potential hazard the reader may be exposed to that could result in minor or moderate injury if not avoided. (ANSI, OSHA) This admonition is not used for situations that pose a risk only to equipment, data, or service, even if such use appears to be permitted in some of the applicable standards. (OSHA) ALERT Alerts the reader to an action that must be avoided in order to protect equipment, software, data, or service. (ISO) ALERT Alerts the reader to an action that must be performed in order to prevent equipment damage, software corruption, data loss, or service interruption. (ISO) FIRE SAFETY Informs the reader of fire safety information, reminders, precautions, or policies, or of the locations of fire-fighting and fire-safety equipment. (ISO) SAFETY Informs the reader of general safety information, reminders, precautions, or policies not related to a particular source of hazard or to fire safety. (ISO, ANSI, OSHA) NOTICE Informs the reader of general rules or policies not related to safety. (ANSI) Page iv of iv Proprietary Information Outside Plant Equipment Emerson Network Power Buried Distribution Products 631-200-109 Version A, July 23, 2013 NETREACHTM DSLAM XC COMPACT ENCLOSURE DESCRIPTION AND INSTALLATION 1. ABOUT THIS DOCUMENT 1.1 Purpose This practice provides a description of the DSLAM XC Compact Enclosure as well as installation instructions. 1.2 Reason for Reissue Whenever this practice is reissued, the reason for reissue will be stated in this paragraph. 1.3 Additional Information The information contained in this practice is subject to change without notice and may not be suitable for all applications. Always follow local practices and procedures as applicable for procedures not specifically described in this practice. 2. DESCRIPTION 2.1 Application The DSLAM XC Compact Enclosure (shown in Fig. 1) houses 1 environmentally-hardened DSLAM module and includes 200 total pairs of RLS IDC terminal block cross-connect capability. Generous ventilation in the enclosure doors allows for heat dispassion of the DSLAM module. Ideal for rural DSx applications. Fig. 1 : The DSLAM XC Compact Enclosure Outside Plant Equipment Proprietary Information Page 1 of 12 631-200-109 Version A, July 23, 2013 Emerson Network Power Buried Distribution Products 2.2 Construction The DSLAM XC Compact enclosure is constructed with mill-galvanized steel and has a durable paint finish. Screened Louver doors provide optimal ventilation for the DSLAM module. 2.3 Doors and Locking Mechanisms There are doors on the front and back of the enclosure, equipped with wind latches that secure the doors when open. Each pair of doors is secured by a latch at the top of the doors. A 216-type tool is required to open the doors, and padlock hasps provide the option for additional security. The doors can be removed by opening them and lifting them off the hinges. 2.4 Mounting The enclosure can either be pad mounted or direct buried (stake mounted). For ultimate stability, pad mounting is recommended. For direct buried installation, two (2) mounting stakes are included. Page 2 of 12 Proprietary Information Outside Plant Equipment Emerson Network Power Buried Distribution Products 631-200-109 Version A, July 23, 2013 2.5 Physical Specifications The DSLAM XC Compact enclosure weighs approximately 100 lbs. Its dimensions are shown in Fig. 2. 23” (584) 12” (305) 48” (1219) Fig. 2 : Dimensions DSLAM XC Compact Enclosure Outside Plant Equipment Proprietary Information Page 3 of 12 631-200-109 Version A, July 23, 2013 Emerson Network Power Buried Distribution Products 3. INSTALLING THE ENCLOSURE CAUTION Notify the proper personnel, and perform all local safety procedures before installing the enclosure. 3.1 Preparation 3.1.1 You Will Need - To prepare the enclosure for mounting, you will need cable caps and tape (if the cable will not be looped through the enclosure). 3.1.2 Procedure - Perform the following steps to prepare for the installation of the enclosure: Step 1: Place the enclosure as shown on the construction work prints. The cable or cables are normally placed on the trench line. When offsetting cables from the cable trench, the engineer needs to specify each location for the DSLAM enclosures and needs to indicate on the construction drawings the amount of offset. Note: If possible, avoid offsetting an enclosure from the trench line. Offset cables of this type are difficult to locate, and the cables are often cut when other excavations or cable placement occurs. ALERT When installed, the enclosure must be level. Step 2: Decide whether the enclosure will be mounted on a pad or direct buried. When mounted on a pad, the top of the enclosure is about 48 inches (121.9 cm) above the pad. When direct buried, the top of the enclosure is 41 inches (104.1 cm) above the final grade. Step 3: Note: Pad mounting offers the greatest stability and security. When direct buried, you must exercise extra care in leveling the pedestal. If you do not properly level a direct buried pedestal, operation may be affected. At the enclosure location, place the cable as prescribed on the construction work prints and in accordance with local practices. Leave the appropriate amount of cable above the ground. The amount of cable needed will vary depending on how the enclosure is mounted and on whether or not the cable will be looped through the enclosure. Note: If you will be installing the enclosure in a manner other than those described in this section (Section 3.1), the engineer must specify the amount of cable that is to be looped through the enclosure. • If the cable will be looped through the enclosure, a cable loop that is a minimum 90 inches (2.3 m) long, measured from the point the cable exits the ground to the point it reenters the ground, should extend above the ground line. (See Fig. 3) Page 4 of 12 Proprietary Information Outside Plant Equipment Emerson Network Power Buried Distribution Products • 631-200-109 Version A, July 23, 2013 If the cable will not be looped through the enclosure, each end of the cable should extend about a minimum of 36 inches (91 cm) above the ground line. (See Fig. 4) Seal the open cable ends with cable caps and tape to prevent water and dirt from entering the cable core. ALERT Do not leave an excessive length of cable above the ground. 90 inches (2.3 m) 24 inches (60 cm) ground line ground line Fig. 3 : Cable Looped Through Enclosure Outside Plant Equipment Fig. 4 : Cable Not Looped Through Enclosure Proprietary Information Page 5 of 12 631-200-109 Version A, July 23, 2013 Emerson Network Power Buried Distribution Products 25.1 (637) 23.7 (631) 33.7 (856) Fig. 5 : Recommended "Keep-Out" Area for DSLAM XC Compact Enclosure 3.2 Mounting the Enclosure on a Pad Note: To ease installation, the doors of the enclosure can be removed, as well as either of the lower covers. 3.2.1 You Will Need - To mount the enclosure on a pad, you will need to supply: • • • F605650 PADMT200300 kit four 1/2-13 threaded anchors and a 3/4" hex socket wrench. 3.2.2 Procedure - Perform the following steps to mount the enclosure on a pad: Step 1: Step 2: Page 6 of 12 Unpack the enclosure and dispose of the packing materials properly. Install the PADMT200300 (F605650) kit to the DSLAM XC Compact enclosure's internal base surface per the installation practice using the hardware provided in the kit. Proprietary Information Outside Plant Equipment Emerson Network Power Buried Distribution Products Step 3: 631-200-109 Version A, July 23, 2013 Install four 1/2-13 threaded anchors in the pad at the locations shown in Fig. 6. Center the mounting holes around the pad’s cable opening or according to local practices. 22.8 (579) 11.0 (279) 8.1 (205) 10.3 (260) 6.1 (154) 20.3 (514) Fig. 6 : Pad Mounting Hole Centers Step 4: Step 5: Step 6: Step 7: Slide the enclosure around the cable loop that extends from the pad’s cable opening. Secure all cables inside the enclosure, and reattach the lower cover. Align the four front and rear pad mounting flanges, located on the inside of the enclosure’s base, with the anchors in the pad. Use the 1/2-13 mounting bolts and washers, included in the loose parts bag inside the enclosure, to secure the enclosure at each of the four mounting holes. 3.3 Direct Buried Mounting - Stakes Note: Mounting on a pad (as described in Section ) offers the greatest stability for the enclosure. If you are direct burying the enclosure, exercise care and extra attention when leveling the enclosure. Note: To ease installation, the doors of the enclosure can be removed, as well as either of the lower covers. Outside Plant Equipment Proprietary Information Page 7 of 12 631-200-109 Version A, July 23, 2013 Emerson Network Power Buried Distribution Products 3.3.1 You Will Need - To mount the enclosure using stakes,you will need: • • • • equipment to dig a trench; a 216-type tool; a 9/16" hex socket wrench and a 9/16"hex open end type or box end wrench; and a rubber mallet or hammer. 3.3.2 Procedure - Perform the following steps to direct bury the enclosure: Step 1: Step 2: Step 3: Step 4: Step 5: Unpack the enclosure and dispose of the packing materials properly. Dig a rectangular hole with approximately the following dimensions: Length: 28 inches; Width: 15 inches; Depth: 7 inches. Place the enclosure over the cable loop that extends from the ground. Mark the approximate locations on the ground where the stakes would mount on the inside of each side of the enclosure, and lift the enclosure out and away from the hole. Pound the mounting stakes into the ground, in the locations indicated by the marks you have made, so that the stakes will protrude at least 4 inches (10 cm) above the finished grade. Take special care to drive the stakes straight into the ground. WARNING When stake mounting the enclosure, be careful not to damage the cable when driving the stakes into the ground. Step 6: If local bonding and grounding practices require a ground rod, install it, and attach a sufficient length of 6 AWG copper wire to the ground rod with a ground rod clamp, per local practices. Step 7: Place the enclosure over the cable loop that extends from the ground, and align the mounting locations on the side of the enclosure with the mounting holes provided on the mounting stakes. Step 8: Secure all cables inside the enclosure. Then reattach the lower cover. Step 9: Use the 3/8-inch mounting hardware from the loose parts kit to secure the stakes to the enclosure. The stakes are to be mounted on the inside of the enclosure. Step 10: Backfill around the outside of the enclosure with soil. At final grade, the top 5 inches (13 cm) of the lower cover should be above ground, and the bottom 4 inches (10 cm) should be below ground. Step 11: Place gravel (preferred) or backfill in the enclosure base to grade, or as local practices apply. 3.4 Grounding Perform the step to complete the installation of the enclosure: Perform all bonding and grounding procedures according to local practices. A ground bar is provided in the base of the enclosure. Page 8 of 12 Proprietary Information Outside Plant Equipment Emerson Network Power Buried Distribution Products 631-200-109 Version A, July 23, 2013 4. INSTALLING EQUIPMENT IN THE ENCLOSURE 4.1 Overview - The DSLAM XC Compact enclosure accommodates one customer-supplied hardened DSLAM module and requires a mounting bracket kit. 4.2 You Will Need - To install equipment in the enclosure, you will need to supply: • • a 216-type tool; DSLAM manufacturer mounting bracket. 4.3 Procedure - Perform the following steps to install equipment in the enclosure: Step 1: Step 2: Step 3: If the doors are not already open, then use a 216-type tool to open the doors, and secure them with the wind latches. Depending on the DSLAM used, mounting to the horizontal rails will require adaptor brackets to be supplied by the DSLAM provider. If required, affix brackets to DSLAM per manufacturer requirements or local practice prior to mounting. Relocate the lower DSLAM horizontal rail as needed depending on which DSLAM module is used by loosening the 1/4" bolt on each end. See Fig. 7 and Fig. 8 for horizontal rail location required for the given DSLAM module used. A B D C X Bar Hole see DETAIL A DETAIL A Bar Mounting Position EQUIPMENT CONFIGURATION BAR MOUNTING POSITION BAR MOUNTING SIDE REF “X” DIM BAR HOLE CALIX E3 - 48 A INSIDE COLUMN 6.8” (173MM) C ADTRAN TA1124 (1ST GEN) & TA1148 (2ND GEN) A INSIDE COLUMN 6.8” (173MM) C ADTRAN TA1148A/V (3RD GEN) & TA1148 (4TH GEN) B OUTSIDE COLUMN 3.2” (81MM) D Fig. 7 : Lower DSLAM Horizontal Rail Outside Plant Equipment Proprietary Information Page 9 of 12 631-200-109 Version A, July 23, 2013 Step 4: Emerson Network Power Buried Distribution Products Using the 1/4-14 hex head screws provided in the loose parts kit, attach the DSLAM to the top and bottom horizontal rails using two screws each top and bottom (4 per DSLAM mounted). See Fig. 8. 1/4-14 hex head screws (4places Fig. 8 : Attaching DSLAM to Top and Bottom Horizontal Rails Step 5: Page 10 of 12 Power the DSLAM module per manufacturer's recommended method and local practice. Proprietary Information Outside Plant Equipment Emerson Network Power Buried Distribution Products 631-200-109 Version A, July 23, 2013 NOTES Outside Plant Equipment Proprietary Information Page 11 of 12 631-200-109 Version A, July 23, 2013 Emerson Network Power Buried Distribution Products 5. REVISION RECORD Issue Change Number (ECO) A RRM219150 Page 12 of 12 Description of Change New Proprietary Information Outside Plant Equipment NetPerform™ Optimization Services At Emerson Network Power, we understand the importance of reliable equipment - its critical to both your business and your bottom line. That is why we offer a wide array of services to meet all of your network infrastructure needs. Customer Service (Pre-Shipment) Email [email protected] Phone 1.800.800.1280 option 2 Pricing and availability [1,2], purchase orders, expediting requests and order tracking. Ask for your company’s dedicated Customer Service Associate. Customer Support Center (Post-Shipment) Email [email protected] Phone 1.956.661.6867 After an order has shipped, contact our Customer Support Center with related questions, concerns or claims. Account Management Email [email protected] Phone 1.800.800.1280 option 3 Provides quotes and bid responses for custom configured [2] DC power systems and outside plant enclosures for customers and channel partners (Reps, VARs & Distributors). Spare Parts Email [email protected] [email protected] Phone 1.800.800.1280 option 5 Pricing and purchase orders for spare parts, including but not limited to breakers, cables, fuses, rectifier fans, misc. breaker and fuse panels, enclosure fans, doors and switches, etc. DC Power Depot Repair Email [email protected] Phone 1.800.800.1280 option 6 Creates and processes RMAs for depot repair and refurbishment. Determines repair and refurbishment lead times and pricing based on warranties/contractual agreements. Provides repair shipping information and status. Technical Support Email [email protected] [email protected] Phone 1.800.800.5260 [1] [2] Answers technical product and system questions; determines status of warranties and contractual agreements for repair. Contact Account Management for custom-configurations. Contact DC Power Spare Parts for parts and accessories. For More Information To learn more about service offerings from Emerson Network Power, please contact your sales representative, call 1-800-800-1280 option 7, email [email protected] or visit EmersonNetworkPower.com/EnergySystems. The information contained in this document is subject to change without notice and may not be suitable for all applications. While every precaution has been taken to ensure the accuracy and completeness of this document, Emerson Network Power, Energy Systems, North America, Inc. assumes no responsibility and disclaims all liability for damages resulting from use of this information or for any errors or omissions. Refer to other local practices or building codes as applicable for the correct methods, tools, and materials to be used in performing procedures not specifically described in this document. The products covered by this instruction manual are manufactured and/or sold by Emerson Network Power, Energy Systems, North America, Inc. 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