PM100CLA120 Powerex, Inc., 200 E. Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 Intellimod™ L-Series Three Phase IGBT Inverter 100 Amperes/1200 Volts W (6 PLACES) X (4 PLACES) A B K K L S AE AD W TERMINAL CODE 1 VUPC AC V 2 UFO 3 UP AF U 4 VUP1 AC AG B AH N M P M 5 VVPC 6 VFO 7 VP AG Z AA R AB Z 19 13 Z 12 9 8 5 4 8 VVP1 D C 9 VWPC 10 WFO 11 WP 12 VWP1 N 1 Y (4 PLACES) Q 13 VNC U (2 TYP.) AC P 14 VN1 T 15 NC 16 UN E F V SQ. PIN (19 TYP.) 17 VN 18 WN 19 FO N W V U IN GND GND OT UP UFO VUP1 VCC VUPC VCC IN FO SI OUT OT GND GND IN FO VCC SI OUT OT GND GND IN FO VCC SI OUT IN NC GND GND OT VVPC VFO WP VWP1 VP VVP1 UN FO VCC SI OUT GND GND IN FO VCC SI OUT GND GND OT VN FO WFO VWPC NC FO VNC WN VN1 H G SI OUT J OT P Outline Drawing and Circuit Diagram Dimensions Inches Millimeters A 5.31 135.0 B 4.33±0.02 110±0.5 C 4.33 110.0 D 3.07 78.0±0.5 E 2.81 71.5 F 2.62 66.5 G 1.37 34.7 H 1.32 33.6 J 0.95+0.04/-0.01 24.1+1.0/-0.5 K 1.02 26.0 L 1.59 40.5 M 0.79 20.0 N 0.65 16.5 P 0.43±0.01 11.0±0.3 Q 1.19 30.15 R 0.43 11.0 Dimensions S T U V W X Y Z AA AB AC AD AE AF AG AH Inches 0.51 0.16 0.1 Dia. 0.02 Sq. M5 Metric 0.22 Dia. 0.24 Rad. 0.39 0.13 0.08 0.24 0.71 0.46 0.74 0.41 0.85 Millimeters 13.0 4.0 Dia.2.5 Sq. 0.5 M5 Dia. 5.5 Rad. 6 10.0 3.25 2.0 6.05 18.0 11.7 18.7 10.5 21.5 Description: Powerex Intellimod™ Intelligent Power Modules are isolated base modules designed for power switching applications operating at frequencies to 20kHz. Built-in control circuits provide optimum gate drive and protection for the IGBT and free-wheel diode power devices. Features: £ Complete Output Power Circuit £ Gate Drive Circuit £ Protection Logic – Short Circuit – Over Temperature Using On-chip Temperature Sensing – Under Voltage £ Low Loss Using 5th Generation IGBT Chip £ Low EMI/RFI Applications: £ Inverters £ UPS £ Motion/Servo Control £ Power Supplies Ordering Information: Example: Select the complete part number from the table below -i.e. PM100CLA120 is a 1200V, 100 Ampere Intellimod™ Intelligent Power Module. Type Current Rating Amperes VCES Volts (x 10) PM 100 120 1 Powerex, Inc., 200 E. Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 PM100CLA120 Intellimod™ L-Series Three Phase IGBT Inverter 100 Amperes/1200 Volts Absolute Maximum Ratings, Tj = 25°C unless otherwise specified Characteristics Power Device Junction Temperature Symbol PM100CLA120 Units °C Tj -20 to 150 Tstg -40 to 125 °C Mounting Torque, M5 Mounting Screws — 31 in-lb Mounting Torque, M5 Main Terminal Screws — 31 in-lb Grams Storage Temperature Module Weight (Typical) — 800 Supply Voltage, Surge (Applied between P - N) VCC(surge) 1000 Volts Self-protection Supply Voltage Limit (Short Circuit protection Capability)* VCC(prot.) 800 Volts VISO 2500 Volts VCES 1200 Volts ±IC 100 Amperes ±ICP 200 Amperes PC 601 Watts Isolation Voltage, AC 1 minute, 60Hz Sinusoidal *VD = 13.5 ~ 16.5V, Inverter Part, Tj = 125°C IGBT Inverter Sector Collector-Emitter Voltage (VD = 15V, VCIN = 15V) Collector Current (TC = 25°C) Peak Collector Current (TC = 25°C) Collector Dissipation (TC = 25°C) Control Sector Supply Voltage (Applied between VUP1-VUPC, VVP1-VVPC, VWP1-VWPC, VN1-VNC) VD 20 Volts Input Voltage (Applied between UP-VUPC, VP-VVPC, WP-VWPC, UN- VN- WN-VNC) VCIN 20 Volts Fault Output Supply Voltage VFO 20 Volts IFO 20 mA (Applied between UFO-VUPC, VFO-VVPC, WFO-VWPC, FO-VNC) Fault Output Current (UFO, VFO, WFO, FO Terminals) 2 Powerex, Inc., 200 E. Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 PM100CLA120 Intellimod™ L-Series Three Phase IGBT Inverter 100 Amperes/1200 Volts Electrical and Mechanical Characteristics, Tj = 25°C unless otherwise specified Characteristics Symbol Test Conditions Min. Typ. Max. Units ICES VCE = VCES, VD = 15V, Tj = 25°C — — 1.0 mA — — 10 mA VEC VCE = VCES, VD = 15V, Tj = 125°C -IC = 100A, VCIN = 15V, VD = 15V — 2.5 3.5 Volts VCE(sat) VD = 15V, VCIN = 0V, IC = 100A, — 1.8 2.3 Volts — 1.9 2.4 Volts µs IGBT Inverter Sector Collector-Emitter Cutoff Current Diode Forward Voltage Collector-Emitter Saturation Voltage Tj = 25°C VD = 15V, VCIN = 0V, IC = 100A, Tj = 125°C Inductive Load Switching Times ton 0.5 1.0 2.5 trr VD = 15V, VCIN = 0 15V — 0.5 0.8 µs tC(on) VCC = 600V, IC = 100A — 0.4 1.0 µs toff Tj = 125°C — 2.0 3.0 µs — 0.7 1.2 µs 200 — — Amperes tC(off) Control Sector Short Circuit Trip Level Short Circuit Current Delay Time Over Temperature Protection (Detect Tj of IGBT Chip) Supply Circuit Under-voltage Protection (-20 ≤ Tj ≤ 125°C) Circuit Current SC -20°C ≤ Tj ≤ 125°C, VD = 15V toff(SC) VD = 15V — 0.2 — µs OT Trip Level 135 145 155 °C OTR Reset Level — 125 — °C UV Trip Level 11.5 12.0 12.5 Volts UVR Reset Level — 12.5 — Volts ID VD = 15V, VCIN = 15V, VN1-VNC — 18 28 mA VD = 15V, VCIN = 15V, VXP1-VXPC — 6 12 mA 1.8 Volts Volts Input ON Threshold Voltage Vth(on) Applied between UP-VUPC, 1.2 1.5 Input OFF Threshold Voltage Vth(off) VP-VVPC, WP-VWPC, UN- VN- WN-VNC 1.7 2.0 2.3 Fault Output Current* IFO(H) VD = 15V, VCIN = 15V — — 0.01 mA IFO(L) VD = 15V, VCIN = 15V — 10 15 mA tFO VD = 15V 1.0 1.8 — ms Fault Output Pulse Width* *Fault output is given only when the internal SC, OT and UV protections schemes of either upper or lower devide operate to protect it. 3 Powerex, Inc., 200 E. Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 PM100CLA120 Intellimod™ L-Series Three Phase IGBT Inverter 100 Amperes/1200 Volts Electrical and Mechanical Characteristics, Tj = 25°C unless otherwise specified Characteristics Symbol Test Conditions Min. Typ. Max. Units Symbol Test Conditions Min. Typ. Max. Units °C/Watt Thermal Characteristics Characteristics Junction to Case Thermal Resistance Contact Thermal Resistance Rth(j-c)Q IGBT (Per 1/6 Module) (Note 1) — — 0.21 Rth(j-c)D FWDi (Per 1/6 Module) (Note 1) — — 0.34 °C/Watt Rth(j-c)Q IGBT (Per 1/6 Module) — — 0.16 °C/Watt Rth(j-c)D FWDi (Per 1/6 Module) — — 0.26 °C/Watt Case to Fin Per Module, — — 0.023 °C/Watt Rth(c-f) Thermal Grease Applied Recommended Conditions for Use Characteristic Supply Voltage Control Supply Voltage* Symbol Condition Value Units VCC Applied across P-N Terminals ≤800 Volts Applied between VUP1-VUPC, 15.0 ± 1.5 Volts VD VVP1-VVPC, VWP1-VWPC, VN1-VNC Input ON Voltage VCIN(on) Applied between UP-VUPC, ≤0.8 Volts Input OFF Voltage VCIN(off) VP-VVPC, WP-VWPC, UN- VN- WN-VNC ≥9.0 Volts ≤20 kHz ≥2.5 µs PWM Input Frequency fPWM Arm Shoot-through Blocking Time tDEAD *With ripple satisfying the following conditions: dv/dt swing ≤ ±5V/µs, Variation ≤ 2V peak to peak. Note 1:TC (Base Plate) Measurement Point TOP VIEW TC MEASUREMENT POINT 4 — Input Signal Powerex, Inc., 200 E. Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 PM100CLA120 Intellimod™ L-Series Three Phase IGBT Inverter 100 Amperes/1200 Volts COLLECTOR-EMITTER SATURATION VOLTAGE CHARACTERISTICS (TYPICAL - INVERTER PART) 2.0 Tj = 25oC 15 VGE = 17V 90 13 60 30 0 1.0 1.5 0.5 0 30 60 90 1.5 1.0 0.5 0 120 IC = 100A Tj = 25°C Tj = 125°C 12 13 14 15 16 17 18 COLLECTOR-CURRENT, IC, (AMPERES) SUPPLY VOLTAGE, VD, (VOLTS) FREE-WHEEL DIODE FORWARD CHARACTERISTICS (TYPICAL - INVERTER PART) REVERSE RECOVERY CHARACTERISTICS (TYPICAL - INVERTER PART) REVERSE RECOVERY CHARACTERISTICS (TYPICAL - INVERTER PART) 0 0.5 1.0 1.5 2.0 2.5 102 101 101 VCC = 600V VD = 15V Tj = 25°C Tj = 125°C Inductive Load 100 101 102 103 REVERSE RECOVERY TIME, trr, (µs) VD = 15V Tj = 25C Tj = 125C 100 VCC = 600V VD = 15V Tj = 25°C Tj = 125°C Inductive Load 10-1 101 102 103 EMITTER-COLLECTOR VOLTAGE, VEC, (VOLTS) COLLECTOR CURRENT, -IC, (AMPERES) COLLECTOR CURRENT, -IC, (AMPERES) SWITCHING LOSS (ON) VS. COLLECTOR CURRENT (TYPICAL - INVERTER PART) SWITCHING LOSS (OFF) VS. COLLECTOR CURRENT (TYPICAL - INVERTER PART) SWITCHING TIME VS. COLLECTOR CURRENT (TYPICAL - INVERTER PART) 102 101 100 10-1 101 VCC = 600V VD = 15V Tj = 25°C Tj = 125°C Inductive Load 102 COLLECTOR CURRENT, IC, (AMPERES) 103 SWITCHING LOSS, Esw(off), (mJ/PULSE) 102 SWITCHING LOSS, Esw(on), (mJ/PULSE) 1.0 0 2.0 102 101 1.5 101 101 100 10-1 101 VCC = 600V VD = 15V Tj = 25°C Tj = 125°C Inductive Load 102 COLLECTOR CURRENT, IC, (AMPERES) 103 SWITCHING TIME, ton, (µs) COLLECTOR CURRENT, -IC, (AMPERES) 103 0.5 2.0 VGE = 15V Tj = 25°C Tj = 125°C COLLECTOR-EMITTER VOLTAGE, VCE, (VOLTS) REVERSE RECOVERY CURRENT, Irr, (AMPERES) 0 COLLECTOR-EMITTER SATURATION VOLTAGE, VCE(sat), (VOLTS) COLLECTOR CURRENT, IC, (AMPERES) 120 COLLECTOR-EMITTER SATURATION VOLTAGE VS. SUPPLY VOLTAGE CHARACTERISTICS (TYPICAL - INVERTER PART) COLLECTOR-EMITTER SATURATION VOLTAGE, VCE(sat), (VOLTS) OUTPUT CHARACTERISTICS (TYPICAL - INVERTER PART) 100 10-1 101 VCC = 600V VD = 15V Tj = 25°C Tj = 125°C Inductive Load 102 103 COLLECTOR CURRENT, IC, (AMPERES) 5 Powerex, Inc., 200 E. Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 PM100CLA120 Intellimod™ L-Series Three Phase IGBT Inverter 100 Amperes/1200 Volts SWITCHING TIME VS. COLLECTOR CURRENT (TYPICAL) SWITCHING TIME VS. COLLECTOR CURRENT (TYPICAL) 101 VCC = 600V VD = 15V Tj = 25°C Tj = 125°C Inductive Load 10-1 101 102 103 101 100 VCC = 600V VD = 15V Tj = 25°C Tj = 125°C Inductive Load 10-1 101 COLLECTOR CURRENT, IC, (AMPERES) N-SIDE 40 30 20 P-SIDE 10 0 0 5 10 15 FREQUENCY, fC, (kHz) 6 20 25 NORMALIZED TRANSIENT THERMAL IMPEDANCE, Zth(j-c'), Zth = Rth CIRCUIT CURRENT, ID, (mA) 50 101 100 Single Pulse TC = 25°C Per Unit Base = Rth(j-c) = 0.21°C/W (IGBT) Rth(j-c) = 0.34°C/W (FWDi) 10-1 10-2 10-3 10-3 10-2 10-1 TIME, (s) 100 100 10-1 101 VCC = 600V VD = 15V Tj = 25°C Tj = 125°C Inductive Load 102 COLLECTOR CURRENT, IC, (AMPERES) TRANSIENT THERMAL IMPEDANCE CHARACTERISTICS (IGBT & FWDi) VD = 15V Tj = 25°C 60 103 COLLECTOR CURRENT, IC, (AMPERES) CIRCUIT CURRENT VS. FREQUENCY CHARACTERISTICS (TYPICAL) 70 102 SWITCHING TIME, tc(off), (µs) 100 SWITCHING TIME, tc(on), (µs) SWITCHING TIME, toff, (µs) 101 SWITCHING TIME VS. COLLECTOR CURRENT (TYPICAL) 101 103