PM50RLB120 Powerex, Inc., 200 E. Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 Intellimod™ L-Series Three Phase IGBT Inverter + Brake 50 Amperes/1200 Volts A D E F G L AB (4 PLACES) H J K J J K K V V TERMINAL CODE M 1 VUPC K 2 UFO 3 UP 4 VUP1 Y 5 VVPC W N 6 VFO 7 VP X B AA Y 1 V V 5 9 13 9 VWPC N Z B U V W V V V V V T S 8 VVP1 19 P V U V U 10 WFO 11 WP 12 VWP1 13 VNC AC (2 PLACES) V U 14 VN1 15 Br Description: Powerex Intellimod™ Intelligent Power Modules are isolated base modules designed for power switching applications operating at frequencies to 20kHz. Built-in control circuits provide optimum gate drive and protection for the IGBT and free-wheel diode power devices. 16 UN R P 17 VN Q 18 WN 19 FO AM AE (2 PLACES) AG AN AK AL AF AH AJ AD C B W VUPC V OT UFO U IN VUP1 FO VCC UP GND GND IN FO VCC SI OUT OT GND GND IN FO VCC SI OUT OT GND GND FO VCC IN N SI OUT IN GND GND OT VVPC VFO WP VWP1 VP VVP1 UN FO VCC SI OUT OT GND GND IN FO VCC SI OUT GND GND IN FO VCC SI OUT GND GND OT VN SI OUT WFO VWPC Br FO VNC WN VN1 OT P Outline Drawing and Circuit Diagram Dimensions A B C D E F G H J K L M N P Q R S T U Inches 4.72 2.17 0.63 4.17 0.28 0.78 2.62 0.13 0.63 0.08 0.10 2.81 0.20 0.31 3.87 0.87 0.10 0.77 0.91 Millimeters 120.0 55.0 16.0 106.0 7.0 19.75 66.5 3.25 16.0 2.0 2.5 71.5 5.0 7.75 98.25 22.0 2.5 19.5 23.0 Dimensions V W X Y Z AA AB AC AD AE AF AG AH AJ AK AL AM AN Inches 0.16 1.01 2.00 0.69 0.30 0.98 0.10 Dia. 0.22 Dia. 0.67 0.10 Dia. 0.33 0.08 0.41 1.08 0.04 0.02 Sq. 0.06 0.04 Millimeters 4.0 25.75 50.75 17.5 7.5 25.0 Dia. 2.5 Dia. 5.5 17.0 Dia. 2.5 8.5 2.0 10.5 27.5 1.0 Sq. 0.5 1.5 1.0 Features: £ Complete Output Power Circuit £ Gate Drive Circuit £ Protection Logic – Short Circuit – Over Temperature Using On-chip Temperature Sensing – Under Voltage £ Low Loss Using 5th Generation IGBT Chip Applications: £ Inverters £ UPS £ Motion/Servo Control £ Power Supplies Ordering Information: Example: Select the complete part number from the table below -i.e. PM50RLB120 is a 1200V, 50 Ampere Intellimod™ Intelligent Power Module. Type Current Rating Amperes VCES Volts (x 10) PM 50 120 1 Powerex, Inc., 200 E. Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 PM50RLB120 Intellimod™ L-Series Three Phase IGBT Inverter + Brake 50 Amperes/1200 Volts Absolute Maximum Ratings, Tj = 25°C unless otherwise specified Characteristics Power Device Junction Temperature Storage Temperature Symbol PM50RLB120 Units Tj -20 to 150 °C Tstg -40 to 125 °C Mounting Torque, M5 Mounting Screws — 31 in-lb Module Weight (Typical) — 340 Grams Supply Voltage, Surge (Applied between P - N) VCC(surge) 1000 Volts Self-protection Supply Voltage Limit (Short Circuit protection Capability)* VCC(prot.) 800 Volts VISO 2500 Volts VCES 1200 Volts ±IC 50 Amperes ±ICP 100 Amperes PC 369 Watts VCES 1200 Volts ±IC 25 Amperes ±ICP 50 Amperes PC 267 Watts VR(DC) 1200 Volts IF 25 Amperes Isolation Voltage, AC 1 minute, 60Hz Sinusoidal *VD = 13.5 ~ 16.5V, Inverter Part, Tj = 125°C IGBT Inverter Sector Collector-Emitter Voltage (VD = 15V, VCIN = 15V) Collector Current (TC = 25°C) Peak Collector Current (TC = 25°C) Collector Dissipation (TC = 25°C) IGBT Brake Sector Collector-Emitter Voltage (VD = 15V, VCIN = 15V) Collector Current (TC = 25°C) Peak Collector Current (TC = 25°C) Collector Dissipation (TC = 25°C) Diode Rated DC Reverse Voltage (TC = 25°C) Diode Forward Current Control Sector Supply Voltage (Applied between VUP1-VUPC, VVP1-VVPC, VWP1-VWPC, VN1-VNC) VD 20 Volts Input Voltage (Applied between UP-VUPC, VP-VVPC, WP-VWPC, UN- VN- WN-Br-VNC) VCIN 20 Volts Fault Output Supply Voltage VFO 20 Volts IFO 20 mA (Applied between UFO-VUPC, VFO-VVPC, WFO-VWPC, FO-VNC) Fault Output Current (UFO, VFO, WFO, FO Terminals) 2 Powerex, Inc., 200 E. Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 PM50RLB120 Intellimod™ L-Series Three Phase IGBT Inverter + Brake 50 Amperes/1200 Volts Electrical and Mechanical Characteristics, Tj = 25°C unless otherwise specified Characteristics Symbol Test Conditions Min. Typ. Max. Units VCE = VCES, VD = 15V, Tj = 25°C — — 1.0 mA VCE = VCES, VD = 15V, Tj = 125°C — — 10 mA IGBT Inverter Sector Collector-Emitter Cutoff Current ICES Diode Forward Voltage Collector-Emitter Saturation Voltage VEC -IC = 50A, VCIN = 15V, VD = 15V — 2.5 3.5 Volts VCE(sat) VD = 15V, VCIN = 0V, IC = 50A, — 1.8 2.3 Volts — 1.9 2.4 Volts 0.5 1.0 2.5 µs Tj = 25°C VD = 15V, VCIN = 0V, IC = 50A, Tj = 125°C Inductive Load Switching Times ton trr VD = 15V, VCIN = 0 ⇔ 15V — 0.5 0.8 µs tC(on) VCC = 600V, IC = 50A — 0.4 1.0 µs toff Tj = 125°C — 2.0 3.0 µs — 0.7 1.2 µs tC(off) IGBT Brake Sector Collector-Emitter Cutoff Current ICES Diode Forward Voltage Collector-Emitter Saturation Voltage VCE = VCES, VD = 15V, Tj = 25°C — — 1.0 mA VCE = VCES, VD = 15V, Tj = 125°C — — 10 mA VFM IF = 25A — 2.5 3.5 Volts VCE(sat) VD = 15V, VCIN = 0V, IC = 25A, — 1.8 2.3 Volts — 1.9 2.4 Volts Tj = 25°C VD = 15V, VCIN = 0V, IC = 25A, Tj = 125°C TC (Base Plate) Measurement Point Y BOTTOM VIEW X Arm Axis UP VP WP UN VN WN Br IGBT FWDi IGBT FWDi IGBT FWDi IGBT FWDi IGBT FWDi IGBT FWDi IGBT FWDi X 28.3 28.4 65.0 64.9 86.9 86.9 39.3 39.2 54.0 54.1 76.0 76.1 17.9 19.3 Y -7.7 1.5 -7.7 1.5 -7.7 1.5 5.7 -3.5 5.7 -3.5 5.7 -3.5 -10.5 4.3 3 Powerex, Inc., 200 E. Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 PM50RLB120 Intellimod™ L-Series Three Phase IGBT Inverter + Brake 50 Amperes/1200 Volts Electrical and Mechanical Characteristics, Tj = 25°C unless otherwise specified Characteristics Symbol Test Conditions Min. Typ. Max. Units SC Inverter Part 100 — — Amperes Brake Part 50 — — Amperes Control Sector Short Circuit Trip Level (-20°C ≤ Tj ≤ 125°C, VD = 15V) Short Circuit Current Delay Time Over Temperature Protection (Detect Tj of IGBT Chip) Supply Circuit Under-voltage Protection (-20 ≤ Tj ≤ 125°C) Circuit Current toff(SC) VD = 15V — 0.2 — µs OT Trip Level 135 145 155 °C OTR Reset Level — 125 — °C UV Trip Level 11.5 12.0 12.5 Volts UVR Reset Level — 12.5 — Volts ID VD = 15V, VCIN = 15V, VN1-VNC — 20 30 mA VD = 15V, VCIN = 15V, VXP1-VXPC — 5 10 mA Applied between UP-VUPC, 1.2 1.5 1.8 Volts VP-VVPC, WP-VWPC, UN- VN- WN-Br-VNC 1.7 2.0 2.3 Volts — 0.01 mA — 10 15 mA 1.0 1.8 — ms Input ON Threshold Voltage Vth(on) Input OFF Threshold Voltage Vth(off) Fault Output Current* IFO(H) VD = 15V, VCIN = 15V IFO(L) VD = 15V, VCIN = 15V tFO VD = 15V Fault Output Pulse Width* — *Fault output is given only when the internal SC, OT and UV protections schemes of either upper or lower devide operate to protect it. Thermal Characteristics, Tj = 25°C unless otherwise specified Characteristic Symbol Condition Min. Typ. Max. Units Junction to Case Thermal Resistance Rth(j-c)Q IGBT (Per 1/6 Module) — — 0.26 °C/Watt Inverter Part Rth(j-c)D FWDi (Per 1/6 Module) — — 0.39 °C/Watt Junction to Case Thermal Resistance Rth(j-c)Q IGBT — — 0.36 °C/Watt Brake Part Rth(j-c)D FWDi — — 0.60 °C/Watt Rth(c-f) Case to Fin Per Module, — — 0.038 °C/Watt Value Units Contact Thermal Resistance Thermal Grease Applied Recommended Conditions for Use Characteristic Supply Voltage Control Supply Voltage** Symbol Condition VCC Applied across P-N Terminals ≤800 Volts VD Applied between VUP1-VUPC, 15.0 ± 1.5 Volts VVP1-VVPC, VWP1-VWPC, VN1-VNC Input ON Voltage VCIN(on) Applied between UP-VUPC, ≤0.8 Volts Input OFF Voltage VCIN(off) VP-VVPC, WP-VWPC, UN- VN- WN-Br-VNC ≥9.0 Volts PWM Input Frequency fPWM — ≤20 kHz Arm Shoot-through Blocking Time tDEAD Input Signal ≥2.5 µs ** With ripple satisfying the following conditions: dv/dt swing ≤ ±5V/µs, Variation ≤ 2V peak to peak. 4 Powerex, Inc., 200 E. Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 PM50RLB120 Intellimod™ L-Series Three Phase IGBT Inverter + Brake 50 Amperes/1200 Volts COLLECTOR-EMITTER SATURATION VOLTAGE CHARACTERISTICS (TYPICAL - INVERTER PART) FREE-WHEEL DIODE FORWARD CHARACTERISTICS (TYPICAL - INVERTER PART) EMITTER CURRENT, IE, (AMPERES) 1.0 0.5 VD = 15V Tj = 25°C Tj = 125°C 0 10 20 30 40 50 60 100 70 0 0.5 1.0 1.5 2.0 2.5 101 VCC = 600V VD = 15V INDUCTIVE LOAD Tj = 25°C Tj = 125°C 100 100 101 EMITTER-COLLECTOR VOLTAGE, VEC, (VOLTS) EMITTER CURRENT, IE, (AMPERES) REVERSE RECOVERY CHARACTERISTICS (TYPICAL - INVERTER PART) SWITCHING LOSS (ON) VS. COLLECTOR CURRENT (TYPICAL - INVERTER PART) SWITCHING LOSS (OFF) VS. COLLECTOR CURRENT (TYPICAL - INVERTER PART) 102 SWITCHING LOSS, ESW(on), (mJ/PULSE) REVERSE RECOVERY TIME, trr, (µs) VD = 15V Tj = 25°C Tj = 125°C 102 COLLECTOR-CURRENT, IC, (AMPERES) 100 10-1 VCC = 600V VD = 15V INDUCTIVE LOAD Tj = 25°C Tj = 125°C 10-2 100 101 102 EMITTER CURRENT, IE, (AMPERES) NORMALIZED TRANSIENT THERMAL IMPEDANCE, Zth(j-c') Zth = Rth • (NORMALIZED VALUE) 101 101 102 VCC = 600V VD = 15V Tj = 25°C Tj = 125°C SWITCHING LOSS, ESW(off), (mJ/PULSE) COLLECTOR-EMITTER SATURATION VOLTAGE, VCE(sat), (VOLTS) 1.5 REVERSE RECOVERY CURRENT, Irr, (AMPERES) 102 2.0 0 REVERSE RECOVERY CHARACTERISTICS (TYPICAL - INVERTER PART) 100 10-1 100 101 COLLECTOR CURRENT, IC, (AMPERES) 102 101 102 VCC = 600V VD = 15V Tj = 25°C Tj = 125°C 100 10-1 100 101 102 COLLECTOR CURRENT, IC, (AMPERES) TRANSIENT THERMAL IMPEDANCE CHARACTERISTICS (IGBT & FWDi - INVERTER PART) 101 100 Single Pulse TC = 25°C Per Unit Base = Rth(j-c) = 0.34°C/W (IGBT) Rth(j-c) = 0.51°C/W (FWDi) 10-1 10-2 10-3 10-3 10-2 10-1 100 101 TIME, (s) 5