PM100CL1A120 Powerex, Inc., 173 Pavilion Lane, Youngwood, Pennsylvania 15697 (724) 925-7272 www.pwrx.com W (6 PLACES) X (4 PLACES) A B K K S AE AD W V 2 UFO 3 UP AF U 4 VUP1 AC AG B AH N M P M 5 VVPC 6 VFO 7 VP AG R AB Z AA Z Z 19 13 12 9 8 5 4 8 VVP1 D C 9 VWPC 10 WFO 11 WP 12 VWP1 N 1 Y (4 PLACES) 13 VNC U (2 TYP.) AC P Q 14 VN1 T 15 NC 16 UN E F V SQ. PIN (19 TYP.) 17 VN 18 WN 19 FO NC N W V VUPC OT UFO IN UP GND GND IN FO VCC SI OUT OT GND GND IN FO VCC SI OUT OT GND GND IN FO VCC SI OUT OT GND GND IN FO VCC SI OUT GND GND IN FO VCC SI OUT GND GND OT VVPC VFO WP VWP1 VP VVP1 U VUP1 FO VCC WFO VWPC UN VN H G SI OUT J NC FO VNC WN VN1 OT P Outline Drawing and Circuit Diagram Dimensions Inches Millimeters A 5.31 135.0 B 4.33±0.02 110±0.5 C 4.33 110.0 D 3.07 78.0±0.5 E 2.81 71.5 F 2.62 66.5 G 1.37 34.7 H 1.32 33.6 J 0.95+0.04/-0.01 24.1+1.0/-0.5 K 1.02 26.0 L 1.59 40.5 M 0.79 20.0 N 0.65 16.5 P 0.43±0.01 11.0±0.3 Q 1.19 30.15 R 0.43 11.0 03/10 Rev. 1 Three Phase IGBT Inverter 100 Amperes/1200 Volts TERMINAL CODE 1 VUPC AC L Intellimod™ L-Series Dimensions S T U V W X Y Z AA AB AC AD AE AF AG AH Inches 0.51 0.16 0.1 Dia. 0.02 Sq. M5 Metric 0.22 Dia. 0.24 Rad. 0.39 0.13 0.08 0.24 0.71 0.46 0.74 0.41 0.85 Millimeters 13.0 4.0 Dia.2.5 Sq. 0.5 M5 Dia. 5.5 Rad. 6 10.0 3.25 2.0 6.05 18.0 11.7 18.7 10.5 21.5 Description: Powerex Intellimod™ Intelligent Power Modules are isolated base modules designed for power switching applications operating at frequencies to 20kHz. Built-in control circuits provide optimum gate drive and protection for the IGBT and free-wheel diode power devices. Features: £ Complete Output Power Circuit £ Gate Drive Circuit £ Protection Logic –Short Circuit –Over Temperature Using On-chip Temperature Sensing –Under Voltage £ Low Loss Using Full Gate CSTBT™ IGBT Chip Applications: £ Inverters £ UPS £ Motion/Servo Control £ Power Supplies Ordering Information: Example: Select the complete part number from the table below -i.e. PM100CL1A120 is a 1200V, 100 Ampere Intellimod™ Intelligent Power Module. Type Current Rating Amperes VCES Volts (x 10) PM 100 120 1 Powerex, Inc., 173 Pavilion Lane, Youngwood, Pennsylvania 15697 (724) 925-7272 www.pwrx.com PM100CL1A120 Intellimod™ L-Series Three Phase IGBT Inverter 100 Amperes/1200 Volts Absolute Maximum Ratings, Tj = 25°C unless otherwise specified Characteristics Symbol Power Device Junction Temperature PM100CL1A120 Units Tj -20 to 150 °C Tstg -40 to 125 °C Mounting Torque, M5 Mounting Screws — 31 in-lb Mounting Torque, M5 Main Terminal Screws — 31 in-lb Storage Temperature Module Weight (Typical) — 800 Grams Supply Voltage, Surge (Applied between P - N) VCC(surge) 1000 Volts Self-protection Supply Voltage Limit (Short Circuit protection Capability)* VCC(prot.) 800 Volts VISO 2500 Volts VCES 1200 Volts ±IC 100 Amperes ±ICP 200 Amperes PC 657 Watts Supply Voltage (Applied between VUP1-VUPC, VVP1-VVPC, VWP1-VWPC, VN1-VNC) VD 20 Volts Input Voltage (Applied between UP-VUPC, VP-VVPC, WP-VWPC, UN- VN- WN-VNC) VCIN 20 Volts Fault Output Supply Voltage VFO 20 Volts IFO 20 mA Isolation Voltage, AC 1 minute, 60Hz Sinusoidal IGBT Inverter Sector Collector-Emitter Voltage (VD = 15V, VCIN = 15V) Collector Current (TC = 25°C) (Note 1) Peak Collector Current (TC = 25°C) Collector Dissipation (TC = 25°C) (Note 1) Control Sector (Applied between UFO-VUPC, VFO-VVPC, WFO-VWPC, FO-VNC) Fault Output Current (UFO, VFO, WFO, FO Terminals) *VD = 13.5 ~ 16.5V, Inverter Part, Tj = 125°C Note 1: TC (under the chip) Measurement Point Y X Arm Axis 2 UP VP WP UN VN WN IGBT FWDi IGBT FWDi IGBT FWDi IGBT FWDi IGBT FWDi IGBT FWDi X 24.5 24.5 58.0 58.0 88.0 88.0 39.0 39.0 72.5 72.5 102.5 102.5 Y 57.0 46.0 57.0 46.0 57.0 46.0 28.4 38.8 28.4 38.8 28.4 38.8 03/10 Rev. 1 Powerex, Inc., 173 Pavilion Lane, Youngwood, Pennsylvania 15697 (724) 925-7272 www.pwrx.com PM100CL1A120 Intellimod™ L-Series Three Phase IGBT Inverter 100 Amperes/1200 Volts Electrical and Mechanical Characteristics, Tj = 25°C unless otherwise specified Characteristics Symbol Test Conditions Min. Typ. Max. Units VCE(sat) VD = 15V, VCIN = 0V, IC = 100A, — 1.65 2.15 Volts — 1.85 2.35 Volts — 2.3 3.3 Volts 0.3 0.8 2.0 µs IGBT Inverter Sector Collector-Emitter Saturation Voltage Tj = 25°C VD = 15V, VCIN = 0V, IC = 100A, Tj = 125°C Diode Forward Voltage Inductive Load Switching Times VEC -IC = 100A, VCIN = 15V, VD = 15V ton trr VD = 15V, VCIN = 0 ↔ 15V — 0.3 0.8 µs tC(on) VCC = 600V, IC = 100A — 0.4 1.0 µs toff Tj = 125°C — 1.2 2.8 µs — 0.4 1.2 µs tC(off) Collector-Emitter Cutoff Current ICES VCE = VCES, VD = 15V, Tj = 25°C — — 1.0 mA VCE = VCES, VD = 15V, Tj = 125°C — — 10 mA Control Sector Circuit Current ID VD = 15V, VCIN = 15V, VN1-VNC — 6 12 mA VD = 15V, VCIN = 15V, VXP1-VXPC — 2 4 mA Input ON Threshold Voltage Vth(on) Applied between UP-VUPC, 1.2 1.5 1.8 Volts Input OFF Threshold Voltage Vth(off) VP-VVPC, WP-VWPC, UN- VN- WN-VNC 1.7 2.0 2.3 Volts SC -20°C ≤ Tj ≤ 125°C, VD = 15V 200 — — Amperes toff(SC) VD = 15V — 0.2 — µs OT Trip Level 135 — — °C OT(hys) Reset Level — 20 — °C UV Trip Level 11.5 12.0 12.5 Volts UVR Reset Level — 12.5 — Volts IFO(H) VD = 15V, VCIN = 15V — — 0.01 mA IFO(L) VD = 15V, VCIN = 15V — 10 15 mA tFO VD = 15V 1.0 1.8 — ms Short Circuit Trip Level Short Circuit Current Delay Time Over Temperature Protection (Detect Tj of IGBT Chip) Supply Circuit Under-voltage Protection (-20 ≤ Tj ≤ 125°C) Fault Output Current* Fault Output Pulse Width* *Fault output is given only when the internal SC, OT and UV protections schemes of either upper or lower arm device operates to protect it. 03/10 Rev. 1 3 Powerex, Inc., 173 Pavilion Lane, Youngwood, Pennsylvania 15697 (724) 925-7272 www.pwrx.com PM100CL1A120 Intellimod™ L-Series Three Phase IGBT Inverter 100 Amperes/1200 Volts Electrical and Mechanical Characteristics, Tj = 25°C unless otherwise specified Characteristics Symbol Test Conditions Min. Typ. Max. Units Symbol Condition Min. Typ. Max. Units Rth(j-c)Q IGBT (Per 1 Element) (Note 1) — — 0.19 °C/Watt Rth(j-c)D FWDi (Per 1 Element) (Note 1) — — 0.31 °C/Watt Case to Fin Per Module, — — 0.023 °C/Watt Thermal Characteristics Characteristic Junction to Case Thermal Resistance Contact Thermal Resistance Rth(c-f) Thermal Grease Applied (Note 1) Recommended Conditions for Use Characteristic Symbol Condition Value Units Supply Voltage VCC Applied across P-N Terminals ≤800 Volts Control Supply Voltage* VD Applied between VUP1-VUPC, 15.0 ± 1.5 Volts VVP1-VVPC, VWP1-VWPC, VN1-VNC Input ON Voltage VCIN(on) Applied between UP-VUPC, ≤0.8 Volts Input OFF Voltage VCIN(off) VP-VVPC, WP-VWPC, UN- VN- WN-VNC ≥9.0 Volts PWM Input Frequency fPWM — ≤20 kHz Arm Shoot-through Blocking Time tDEAD Input Signal ≥2.5 µs *With ripple satisfying the following conditions: dv/dt swing ≤ ±5V/µs, Variation ≤ 2V peak to peak. 4 03/10 Rev. 1 Powerex, Inc., 173 Pavilion Lane, Youngwood, Pennsylvania 15697 (724) 925-7272 www.pwrx.com PM100CL1A120 Intellimod™ L-Series Three Phase IGBT Inverter 100 Amperes/1200 Volts COLLECTOR-EMITTER SATURATION VOLTAGE CHARACTERISTICS (TYPICAL) OUTPUT CHARACTERISTICS (TYPICAL) 13 VD = 17V 80 60 40 20 0 0.5 1.0 1.5 1.0 VD = 15V Tj = 25°C Tj = 125oC 0.5 0 2.0 0 60 1.8 1.6 1.4 IC = 100A Tj = 25oC Tj = 125oC 1.2 1.0 12 80 100 120 140 13 14 15 16 17 18 SUPPLY VOLTAGE, VD, (VOLTS) FREE-WHEEL DIODE FORWARD CHARACTERISTICS (TYPICAL) REVERSE RECOVERY CHARACTERISTICS (TYPICAL) REVERSE RECOVERY CHARACTERISTICS (TYPICAL) VD = 15V Tj = 25°C Tj = 125oC 0 0.5 1.0 1.5 2.0 2.5 1.0 40 30 20 VCC = 600V VD = 15V INDUCTIVE LOAD Tj = 25°C Tj = 125°C 10 0 0 SWITCHING LOSS, E(off), (mJ/PULSE) 12 8 4 0 20 40 60 80 100 120 COLLECTOR CURRENT, IC, (AMPERES) 03/10 Rev. 1 60 80 100 0.6 0.4 0.2 0 120 0 12 8 4 0 0 20 40 60 80 100 120 COLLECTOR CURRENT, IC, (AMPERES) 40 60 80 100 120 SWITCHING RECOVERY LOSS CHARACTERISTICS (TYPICAL) 7 VCC = 600V VD = 15V INDUCTIVE LOAD Tj = 25°C Tj = 125°C 20 COLLECTOR CURRENT, -IC, (AMPERES) SWITCHING LOSS (OFF) VS. COLLECTOR CURRENT (TYPICAL) 16 VCC = 600V VD = 15V INDUCTIVE LOAD Tj = 25°C Tj = 125°C 40 VCC = 600V VD = 15V INDUCTIVE LOAD Tj = 25°C Tj = 125°C 0.8 COLLECTOR CURRENT, -IC, (AMPERES) SWITCHING LOSS (ON) VS. COLLECTOR CURRENT (TYPICAL) 16 20 REVERSE RECOVERY TIME, trr, (µs) 101 50 EMITTER-COLLECTOR VOLTAGE, VEC, (VOLTS) SWITCHING LOSS, E(on), (mJ/PULSE) 40 2.0 COLLECTOR-CURRENT, IC, (AMPERES) 102 0 20 2.2 COLLECTOR-EMITTER VOLTAGE, VCE(sat), (VOLTS) 103 100 1.5 COLLECTOR-EMITTER SATURATION VOLTAGE, VCE(sat), (VOLTS) COLLECTOR-EMITTER SATURATION VOLTAGE, VCE(sat), (VOLTS) 100 2.0 SWITCHING LOSS, Err, (mJ/PULSE) COLLECTOR RECOVERY CURRENT, -IC, (AMPERES) 15 120 0 2.4 2.5 Tj = 25°C REVERSE RECOVERY CURRENT, Irr, (AMPERES) COLLECTOR CURRENT, IC, (AMPERES) 140 COLLECTOR-EMITTER SATURATION VOLTAGE VS. SUPPLY VOLTAGE CHARACTERISTICS (TYPICAL) VCC = 600V VD = 15V INDUCTIVE LOAD Tj = 25°C Tj = 125°C 6 5 4 3 2 1 0 0 20 40 60 80 100 120 COLLECTOR RECOVERY CURRENT, -IC, (AMPERES) 5 Powerex, Inc., 173 Pavilion Lane, Youngwood, Pennsylvania 15697 (724) 925-7272 www.pwrx.com PM100CL1A120 Intellimod™ L-Series Three Phase IGBT Inverter 100 Amperes/1200 Volts SWITCHING TIME (OFF) VS. COLLECTOR CURRENT (TYPICAL) SWITCHING TIME (ON) VS. COLLECTOR CURRENT (TYPICAL) 101 102 100 VCC = 600V VD = 15V INDUCTIVE LOAD Tj = 25°C Tj = 125°C 101 102 103 CIRCUIT CURRENT VS. CIRCUIT FREQUENCY CHARACTERISTICS (N-SIDE - TYPICAL) CIRCUIT CURRENT VS. CIRCUIT FREQUENCY CHARACTERISTICS (P-SIDE - TYPICAL) 100 100 80 80 60 40 103 TRIP LEVEL / RESET LEVEL VS. JUNCTION TEMPERATURE CHARACTERISTICS (TYPICAL) 2.0 SC (SC OF Tj = 25°C NORMALIZED 1) 12 8 4 100 JUNCTION TEMPERATURE, Tj, (°C) 10 15 20 150 60 40 20 0 25 SHORT CIRCUIT TRIP LEVEL VS. JUNCTION TEMPERATURE CHARACTERISTICS (TYPICAL) UV UVr 50 5 VD = 15V Tj = 25°C Tj = 125oC 0 CIRCUIT FREQUENCY, fC, (kHz) COLLECTOR CURRENT, IC, (AMPERES) 0 0 VD = 15V 1.6 1.2 0.8 0.4 0 -40 -20 0 20 40 60 80 100 120 140 JUNCTION TEMPERATURE, Tj, (°C) 5 10 15 20 25 CIRCUIT FREQUENCY, fC, (kHz) NORMALIZED TRANSIENT THERMAL IMPEDANCE, Zth(j-c') Zth = Rth • (NORMALIZED VALUE) 102 VD = 15V Tj = 25°C Tj = 125oC 20 0 101 CIRCUIT CURRENT, ID, (mA) CIRCUIT CURRENT, ID, (mA) SWITCHING TIME, tc(off), (µs) 100 SWITCHING TIME (OFF) VS. COLLECTOR CURRENT (TYPICAL) 10-1 100 SUPPLY CIRCUIT UNDER-VOLTAGE PROTECTION, UV/UVr, (VOLTS) 103 COLLECTOR CURRENT, IC, (AMPERES) 100 0 -50 102 COLLECTOR CURRENT, IC, (AMPERES) VCC = 600V VD = 15V INDUCTIVE LOAD Tj = 25°C Tj = 125°C 16 101 COLLECTOR CURRENT, IC, (AMPERES) 101 20 100 10-1 10-1 100 103 VCC = 600V VD = 15V INDUCTIVE LOAD Tj = 25°C Tj = 125°C SWITCHING TIME, tc(on), (µs) 100 10-1 100 6 101 101 VCC = 600V VD = 15V INDUCTIVE LOAD Tj = 25°C Tj = 125°C SWITCHING TIME, toff, (µs) SWITCHING TIME, ton, (µs) 101 SWITCHING TIME (ON) VS. COLLECTOR CURRENT (TYPICAL) TRANSIENT THERMAL IMPEDANCE CHARACTERISTICS (IGBT & FWDi - TYPICAL) 101 100 Single Pulse TC = 25°C Per Unit Base = Rth(j-c) = 0.19°C/W (IGBT) Rth(j-c) = 0.31°C/W (FWDi) 10-1 10-2 10-3 10-2 10-1 100 101 TIME, (s) 03/10 Rev. 1