Intellimod™ Module PS21963-ET, PS21963-AET

PS21963-ET, PS21963-AET,
PS21963-CET
Powerex, Inc., 173 Pavilion Lane, Youngwood, Pennsylvania 15697 (724) 925-7272
Intellimod™ Module
Dual-In-Line Intelligent
Power Module
8 Amperes/600 Volts
R
DD
A
D
N
O
C
K
P
X
K
17 16 15 14 13 12 11 10 9 8 7 6
PS21963-CET
4
5
3
2
1
DETAIL "B"
F
E H
O
DD
EE
G
E
R
PS21963-ET / PS21963-AET
J
V
DETAIL "A"
M
HEATSINK
SIDE
A
D
N
DD
PS21963-CET
P
C
K
X
DETAIL "B"
L
W
DETAIL "B"
17 16 15 14 13 12 11 10 9 8 7 6
4
5
3
2
FF
B
PS21963-ET
PS21963-AET
18
R
U
19
20
21
22
E
1
DETAIL "A"
GG
EE
L
23
S
J
W
Y
G
Q
24
H
E
M
25
Y
HEATSINK
SIDE
PS21963-ET / PS21963-AET
T
Z
P
W
P
W
Y
AA
(PS21963-AET)
BB
(PS21963-ET / PS21963-CET)
HEATSINK SIDE
CC
Y
TERMINAL CODE*
1
2
3
4
5
NC
6
VUFB
7
VVFB
8
VWFB 9
UP
10
VP
WP
VP1
VNC
UN
11
12
13
14
15
VN
WN
VN1
FO
CIN
16
17
18
19
20
VNC
NC
NC
NC
N
PS21963-CET
21
22
23
24
25
W
V
U
P
NC
DETAIL "A"
*Only connect one of the two VNC pins (9, 16) to ground.
Leave the other VNC pin open.
Outline Drawing and Circuit Diagram
Dimensions
Inches
Millimeters
Dimensions
Inches
Millimeters
A
1.50±0.02
38.0±0.5
R
0.011
0.28
B
0.94±0.02
24.0±0.5
S
0.12
2.8
C
0.14
3.5
T
0.024
0.6
D
1.40
35.56
U
0.1±0.008
2.54±0.2
E
0.57±0.02
14.4±0.5
V
1.33±0.02
33.7±0.5
F
0.74±0.02
18.9±0.5
W
0.03
0.678
G
1.15±0.02
29.2±0.5
X
0.04
1.0
H
0.14
3.5
Y
0.05
1.2
J
0.13
3.3
Z
1.40
35.56
K
0.016
0.4
AA
0.55±0.02
14.0±0.5
L
0.06±0.02
1.5±0.05
BB
0.37±0.02
9.5±0.5
M
0.031
0.8
CC
0.22±0.02
5.5±0.5
N
1.39±0.019
35.0±0.3
DD
0 ~ 5°
0 ~ 5°
O
0.07±0.008
1.778±0.2
EE
0.06 MIN.
1.5 Min.
P
0.02
0.5
FF
0.05
1.2
Q
0.47
12.0
GG
0.063 Rad.
1.6 Rad.
Rev. 03/07
Description:
DIP-IPMs are intelligent power
modules that integrate power
devices, drivers, and protection
circuitry in an ultra compact
dual-in-line transfer-mold package
for use in driving small three
phase motors. Use of 5th
generation IGBTs, DIP packaging,
and application specific HVICs
allow the designer to reduce
inverter size and overall design
time.
Features:
£ Compact Packages
£ Single Power Supply
£ Integrated HVICs
£ Direct Connection to CPU
£ Reduced Rth
Applications:
£ Refrigerators
£ Air Conditioners
£ Small Servo Motors
£ Small Motor Control
Ordering Information:
PS21963-ET is a 600V, 8 Ampere
short pin DIP Intelligent Power
Module.
PS21963-AET – long pin type
PS21963-CET – zigzag pin type
Powerex, Inc., 173 Pavilion Lane, Youngwood, Pennsylvania 15697 (724) 925-7272
PS21963-ET, PS21963-AET, PS21963-CET
Intellimod™ Module
Dual-In-Line Intelligent Power Module
8 Amperes/600 Volts
Absolute Maximum Ratings, Tj = 25°C unless otherwise specified
Characteristics
Symbol
PS21963-ET, PS21963-AET
PS21963-CET
Units
Tj
-20 to 150
°C
Storage Temperature
Tstg
-40 to 125
°C
Case Operating Temperature (Note 1)
TC
-20 to 100
°C
Mounting Torque, M3 Mounting Screws
—
6.9
in-lb
Module Weight (Typical)
—
10
Grams
Power Device Junction Temperature*
Heatsink Flatness (Note 2)
Self-protection Supply Voltage Limit (Short Circuit Protection Capability)**
Isolation Voltage, AC 1 minute, 60Hz Sinusoidal, Connection Pins to Heatsink Plate
—
-50 to 100
µm
VCC(prot.)
400
Volts
VISO
1500
Volts
*The ma ximum junction temperature rating of the power chips integrated within the DIP-IPM is 150°C (@TC ≤ 100°C). However, to ensure safe operation of the DIP-IPM,
the average junction temperature should be limited to Tj(avg) ≤125°C (@TC ≤ 100°C).
**VD = 13.5 ~ 16.5V, Inverter Part, Tj = 125°C, Non-repetitive, Less than 2µs
IGBT Inverter Sector
Collector-Emitter Voltage VCES
600
Volts
Each Collector Current, ± (TC = 25°C)
IC
8
Amperes
Each Peak Collector Current, ± (TC = 25°C, Less than 1ms)
ICP
16
Amperes
Supply Voltage (Applied between P - N)
Supply Voltage, Surge (Applied between P - N)
VCC
450
Volts
VCC(surge)
500
Volts
PC
24.3
Watts
Collector Dissipation (TC = 25°C, per 1 Chip)
Control Sector
Supply Voltage (Applied between VP1-VNC, VN1-VNC)
VD
20
Volts
VDB
20
Volts
Input Voltage (Applied between UP, VP, WP-VNC, UN, VN, WN-VNC)
VIN
-0.5 ~ VD+0.5
Volts
Fault Output Supply Voltage (Applied between FO-VNC)
VFO
-0.5 ~ VD+0.5
Volts
Supply Voltage (Applied between VUFB-U, VVFB-V, VWFB-W)
Fault Output Current (Sink Current at FO Terminal)
IFO
1
mA
Current Sensing Input Voltage (Applied between CIN-VNC)
VSC
-0.5 ~ VD+0.5
Volts
Note 1 – TC Measure Point
Note 2 – Flatness Measurement Position
CONTROL TERMINALS
DIP-IPM
MEASUREMENT POINT
11.6mm
3.0mm
IGBT
CHIP
FWDi
CHIP
TC POINT
PLACE TO CONTACT
A HEATSINK
HEATSINK
HEATSINK SIDE
POWER TERMINALS
4.6mm
+ –
–
+
HEATSINK
Rev. 03/07
Powerex, Inc., 173 Pavilion Lane, Youngwood, Pennsylvania 15697 (724) 925-7272
PS21963-ET, PS21963-AET, PS21963-CET
Intellimod™ Module
Dual-In-Line Intelligent Power Module
8 Amperes/600 Volts
Electrical and Mechanical Characteristics, Tj = 25°C unless otherwise specified
Characteristics
Symbol
Test Conditions
Min.
Typ.
Max.
Units
—
1.70
2.20
Volts
IGBT Inverter Sector
Collector-Emitter Saturation Voltage
VCE(sat)
Diode Forward Voltage
VEC
VD = VDB = 15V, IC = 8A, VIN = 5V, Tj = 25°C VD = VDB = 15V, IC = 8A, VIN = 5V, Tj = 125°C —
1.80
2.30
Volts
-IC = 8A, VIN = 0V —
1.90
2.35
Volts
Inductive Load Switching Times
ton
trr
0.60
1.10
1.70
µs
VCC = 300V, VD = VDB = 15V, tC(off)
Collector Cutoff Current
ICES
—
0.30
—
µs
tC(on)
IC = 8A, Tj = 125°C,
—
0.40
0.60
µs
toff
VIN = 0 ⇔ 5V, Inductive Load, —
1.40
2.00
µs
—
0.40
0.75
µs
VCE = VCES, Tj = 25°C —
—
1.0
mA
VCE = VCES, Tj = 125°C —
—
10
mA
Control Sector
Circuit Current
Total of VP1-VNC, VN1-VNC —
—
2.80
mA
VD = VDB = 15V
ID
VIN = 5V
VUFB-U, VVFB-V, VWFB-W
—
—
0.55
mA
Total of VP1-VNC, VN1-VNC —
—
2.80
mA
VUFB-U, VVFB-V, VWFB-W
—
—
0.55
mA
VIN = 0V
Fault Output Voltage
VFOH
VSC = 0V, FO Terminal Pull-up to 5V by 10kΩ
4.9
—
—
Volts
VFOL
VSC = 1V, IFO = 1mA
—
—
0.95
Volts
Input Current
IIN
VIN = 5V
0.70
1.00
1.50
mA
VSC(ref)
VD = 15V*
0.43
0.48
0.53
Volts
Over-Temperature Trip Level**
OTt
VD = 15V, At Temperature of LVIC
(100)
(120)
(140)
°C
Over-Temperature Trip/Reset Level
OTrh
VD = 15V, At Temperature of LVIC
—
(10)
—
°C
Short Circuit Trip Level*
Supply Circuit Under-voltage
UVDBt
Trip Level, Tj ≤ 125°C
10.0
—
12.0
Volts
UVDBr
Reset Level, Tj ≤ 125°C
10.5
—
12.5
Volts
UVDt
Trip Level, Tj ≤ 125°C
10.3
—
12.5
Volts
UVDr
Reset Level, Tj ≤ 125°C
10.8
—
13.0
Volts
Fault Output Pulse Width***
ON Threshold Voltage
tFO
Vth(on)
Applied between
20
—
—
µs
—
2.1
2.6
Volts
OFF Threshold Voltage
Vth(off)
UP, VP, WP-VNC,
0.8
1.3
—
Volts
ON/OFF Threshold Hysteresis Voltage
Vth(hys)
UN, VN, WN-VNC
0.35
0.65
—
Volts
* Short Circuit protection is only for the lower-arms. Please select the external shunt resistance such that the SC trip level is less than 1.7 times the current rating.
**Over-temperature protection (OT) outputs a fault signal when the LVIC temperature exceeds the OT trip temperature level (OTt). In that case if the heatsink comes off or becomes loosely
fixed, do not reuse the DIP-IPM. (There is a possibility that junction temperature of power chips exceeded maximum Tj (150°C).
***Fault signal is asserted only for a SC, a UV, or an OT failure on the low side. The FO pulse width is different for each failure mode. For a SC failure, FO output is 20μsec (min). For a UV
or OT failure, FO output will be asserted as long as the UV or OT exists or for 20μsec, whichever is longer.
Rev. 03/07
Powerex, Inc., 173 Pavilion Lane, Youngwood, Pennsylvania 15697 (724) 925-7272
PS21963-ET, PS21963-AET, PS21963-CET
Intellimod™ Module
Dual-In-Line Intelligent Power Module
8 Amperes/600 Volts
Thermal Characteristics
Characteristic
Symbol
Condition
Min.
Typ.
Max.
Units
Junction to Case
Rth(j-c)Q
Inverter IGBT (Per 1/6 Module)
—
—
4.1
°C/Watt
Rth(j-c)D
Inverter FWDi (Per 1/6 Module)
—
—
5.4
°C/Watt
Min.
Typ.
Max.
Units
0
300
400
Volts
Recommended Conditions for Use
Characteristic
Supply Voltage
Control Supply Voltage
Symbol
Applied between P-N Terminals
VD
Applied between VP1-VNC, VN1-VNC
13.5
15.0
16.5
Volts
VDB
Applied between VUFB-U,
13.0
15.0
18.5
Volts
-1
—
1
V/µs
Control Supply Variation
Arm Shoot-through Blocking Time
Condition
VCC
VVFB-V, VWFB-W
dVD, dVDB
tDEAD
For Each Input Signal, TC ≤ 100°C
Allowable Minimum Input PWIN(on)
Pulse Width*
PWIN(off)
VNC Voltage Variation
VNC
Between VNC-N (Including Surge)
1.5
—
—
µs
0.5
—
—
µs
0.5
—
—
µs
-5.0
—
5.0
Volts
*DIP-IPM might not make response or work properly if the input signal pulse width is less than the recommended minimum value.
Rev. 03/07
Powerex, Inc., 173 Pavilion Lane, Youngwood, Pennsylvania 15697 (724) 925-7272
PS21963-ET, PS21963-AET, PS21963-CET
Intellimod™ Module
Dual-In-Line Intelligent Power Module
8 Amperes/600 Volts
Application Circuit
Rev. 03/07
Powerex, Inc., 173 Pavilion Lane, Youngwood, Pennsylvania 15697 (724) 925-7272
PS21963-ET, PS21963-AET, PS21963-CET
Intellimod™ Module
Dual-In-Line Intelligent Power Module
8 Amperes/600 Volts
Protection Function Timing Diagrams
Short-Circuit Protection (Lower-arms only with the external shunt resistor and RC filter)
A7
LOWER-ARMS
CONTROL INPUT
A6
PROTECTION
CIRCUIT STATE
SET
RESET
A3
INTERNAL IGBT GATE
SC
A1
A2
A4
A8
OUTPUT CURRENT IC
SC REFERENCE VOLTAGE
SENSE VOLTAGE OF
THE SHUNT RESISTOR
FAULT OUTPUT FO
A5
CR CIRCUIT TIME CONTAINS
DELAY (NOTE)
A1: Normal operation – IGBT turn on and conducting current.
A2: Short-circuit current detected (SC trigger).
A3: IGBT gate hard interrupted.
A4: IGBT turn off.
A5: FO output with a fixed pulse width of tFO(min) = 20µs.
A6: Input “L” – IGBT off.
A7: Input “H” – IGBT on is blocked during the FO output period.
A8: IGBT stays in off state.
Under-Voltage Protection (Lower-side, UVD)
CONTROL INPUT
PROTECTION
CIRCUIT STATE
UVDr
CONTROL SUPPLY
VOLTAGE VD
SET
RESET
B1
UVDt
B2
RESET
B6
B3
B4
B7
OUTPUT CURRENT IC
FAULT OUTPUT FO
B5
B1: Control supply voltage rise – After the voltage level reaches UVDr, the drive circuit begins to work
at the rising edge of the next input signal.
B2 : Normal operation – IGBT turn on and conducting current.
B3: Under-voltage trip (UVDt).
B4: IGBT turn off regardless of the control input level.
B5: FO output during under-voltage period, however, the minimum pulse width is 20µs.
B6: Under-voltage reset (UVDr).
B7: Normal operation – IGBT turn on and conducting current.
Rev. 03/07
Powerex, Inc., 173 Pavilion Lane, Youngwood, Pennsylvania 15697 (724) 925-7272
PS21963-ET, PS21963-AET, PS21963-CET
Intellimod™ Module
Dual-In-Line Intelligent Power Module
8 Amperes/600 Volts
Protection Function Timing Diagrams
Under-Voltage Protection (Upper-side, UVDB)
CONTROL INPUT
PROTECTION
CIRCUIT STATE
CONTROL SUPPLY
VOLTAGE VDB
SET
RESET
UVDBr
C1
UVDt
RESET
C5
C3
C2
C4
C6
OUTPUT CURRENT IC
FAULT OUTPUT FO
HIGH LEVEL (NO FAULT OUTPUT)
C1: Control supply voltage rises – After the voltage level reaches UVDBr, the drive circuit begins to work
at the rising edge of the next input signal.
C2: Normal operation – IGBT turn on and conducting current.
C3: Under-voltage trip (UVDBt).
C4: IGBT stays off regardless of the control input level, but there is no FO signal output.
C5: Under-voltage reset (UVDr).
C6: Normal operation – IGBT turn on and conducting current.
Over-Temperature Protection Timing Diagram
Over-Temperature Protection (Lower -side, OT)
CONTROL INPUT
PROTECTION
CIRCUIT STATE
SET
RESET
OTt
RESET
D2
D5
LVIC TEMPERATURE
OTrh
D1
D3
D6
OUTPUT CURRENT IC
FAULT OUTPUT FO
D4
D1: Normal operation – IGBT ON and carrying current.
D2: LVIC temperature exceeds over-temperature trip level (OTt).
D3: IGBT OFF in spite of control input condition.
D4: FO outputs during over-temperature period, however, the minimum pulse is 20μs.
D5: LVIC temperature falls below over-temperature reset level.
D6: Circuits start to operate normally when next input is applied.
Rev. 03/07
Powerex, Inc., 173 Pavilion Lane, Youngwood, Pennsylvania 15697 (724) 925-7272
PS21963-ET, PS21963-AET, PS21963-CET
Intellimod™ Module
Dual-In-Line Intelligent Power Module
8 Amperes/600 Volts
Typical Interface Circuit
5V LINE
DIP-IPM
10kΩ
UP, VP, WP, UN, VN, WN
MCU
3.3kΩ (MIN)
FO
VNC (LOGIC)
NOTE: RC coupling at each input
(parts shown dotted) may change
depending on the PWM control
scheme used in the application and
the wiring impedance of the printed
circuit board. The DIP-IPM input
signal section integrates a 3.3kΩ
(min) pull-down resistor. Therefore,
when using an external filtering
resistor, care must be taken to
satisfy the turn-on threshold voltage
requirement.
Wiring Method Around Shunt Resistor
Wiring inductance should be less than 10nH.
(Equivalent to the inductance of a copper pattern with
length = 17mm, width = 3mm, and thickness = 100μm.)
DIP-IPM
Shunt
Resistors
NU
NV
VNC
NW
Please make the connection of shunt resistor
close to VNC terminal.
Rev. 03/07