RoHS Compliant COAXIAL CONNECTORS 2008 CAT.NO.COAX-007A-E.FEB.2008 COAXIAL CONNECTORS Procedure for wire connection 113 COAXIAL CONNECTORS ■PROCEDURE FOR WIRE CONNECTION Case of Straight Type Connector for Single Braid or Double Braid Coaxial Cable Dimensions in millimeters 1.Terminating a cable 4.Connecting the braided wire Center Conductor Insulator Braided Wire Sheath Braided wire over the crimping part Put the alminum tape inside the connector a b c Terminate the cable in the manner suited to the connector. See the operation manual of the relevant product for specified dimensions. （Note 1）The cutting position of beaten copper tape on the cable is identical to dimension b. （Note 2）Leave no remain or burr that could cause a short circuit. （Note 3）Make no scratch on the center conductor, the insulator, the braided wire or the sheath at the time of cutting. 2.Attaching parts Ferrule 0.5 or less between the hitting surface and the ferrule Attach the ferrule over the braided wire of the cable. （Note 1）Hold the bottom end of the cable to insert into the connector until it hit the end. （Note 2）Make sure that no braided wire runs out of the ferrule. （Note 3）Makes sure that no braided wire comes inside the contact. （Note 4）For a cable with beaten copper tape, put the beaten copper inside the connector. Shrinkage Tube d Let the cable through the ferrule and the shrinkage tube. （Note 1）Be sure to use a shrinkage tube when a 1.5D-W cable is used. 3.Connecting the contact 0.3 or less between the contact and the insulator Connect the contact to the center conductor of the cable. There are two types: the crimping type using a dedicated tool and the soldering type. [For crimping type] （Note 1）For the dedicated tool, contact us separately. （Note 2）Make sure that the center conductor is visible from the check hole. （Note 3）Makes sure that no center conductor runs out of the contact. [For soldering type] （Note 1）Make sure that the center conductor is visible from the check hole. （Note 2）Make sure that a fillet is formed on the soldering part. 114 Clamping directions Clamp the ferrule with a dedicated tool. （Note 1）For the dedicated tool, contact us separately （Note 2）Make sure that dimension d conforms to the regulation value after clamping. For regulation values, see the operation manuals of products. COAXIAL CONNECTORS ■PROCEDURE FOR WIRE CONNECTION Case of Straight Type Connector for Single Braid or Double Braid Coaxial Cable Dimensions in millimeters 5.Welding the shrinkage tube （for the 1.5D-W cable） 1 or less of clearance between the connector surface and the shrinkage tube Use a dryer to perform thermal shrinkage of the shrinkage tube over the designated position. （Note 1）Make sure that the shrinkage tube is fully adhered to the cable sheath. 115 COAXIAL CONNECTORS ■PROCEDURE FOR WIRE CONNECTION Case of Right-angle Type Connector for Single Braid or Double Braid Coaxial Cable Dimensions in millimeters 1.Terminating a cable 4.Connecting the braided wire Center Conductor Insulator Braided Wire Sheath Braided wire over the crimping part Put the aluminum tape inside the connector a b c 0.5 or less between the hitting surface and the ferrule Terminate the cable in the manner suited to the connector. See the operation manual of the relevant product for specified dimensions. （Note 1）The cutting position of beaten copper tape on the cable is identical to dimension b. （Note 2）Leave no remain or burr that could cause a short circuit. （Note 3）Make no scratch on the center conductor, the insulator, the braided wire or the sheath at the time of cutting. 2.Soldering on the center conductor Soldering Attach the ferrule over the braided wire of the cable. （Note 1）Hold the bottom end of the cable to insert into the connector until it hit the end. （Note 2）Make sure that no braided wire runs out of the ferrule. （Note 3）Makes sure that no braided wire comes inside the contact. （Note 4）For a cable with beaten aluminum tape, put the beaten aluminum tape inside the connector. d 3.Attaching parts Clamping directions Ferrule Shrinkage Tube Let the cable through the ferrule and the shrinkage tube. （Note 1）Be sure to use a shrinkage tube when a 1.5D-W cable is used. 116 Clamp the ferrule with a dedicated tool. （Note 1）For the dedicated tool, contact us separately （Note 2）Make sure that dimension d conforms to the regulation value after clamping. For regulation values, see the operation manuals of products. COAXIAL CONNECTORS ■PROCEDURE FOR WIRE CONNECTION Case of Right-angle Type Connector for Single Braid or Double Braid Coaxial Cable Dimensions in millimeters 5.Connecting the contact Soldering Solder the center conductor to the contact. （Note 1）Make sure that a fillet is formed on the soldering part. 6.Attaching a cap Cap Attach a cap onto the connector. （Note 1）Attachment of the cap is made either by screwing or by press fitting. 7.Welding the shrinkage tube （for the 1.5D-W cable） 1 or less of clearance between the connector surface and the shrinkage tube Use a dryer to perform thermal shrinkage of the shrinkage tube over the designated position. （Note 1）Make sure that the shrinkage tube is fully adhered to the cable sheath. 117 COAXIAL CONNECTORS ■PROCEDURE FOR WIRE CONNECTION Case of Straight Type Connector for Semi-flexible Coaxial Cable Dimensions in millimeters 1.Terminating a cable 4.Connecting the contact Center Conductor Insulator Braided Wire Sheath 0.3 or less between the contact and insulator a b c Terminate the cable in the manner suited to the connector. See the operation manual of the relevant product for specified dimensions. （Note 1）Leave no remain or burr that could cause a short circuit. （Note 2）Make no scratch on the center conductor, the insulator, the braided wire or the sheath at the time of cutting. Solder the center conductor to the contact. （Note1）Make sure that the center conductor is visible from the check hole. （Note2）Make sure that a fillet is formed on the soldering part. 5.Connecting the braided wire 2.Soldering on the center conductor Soldering Soldering 3.Attaching parts Shrinkage tube Solder the braided wire to the connector. （Note 1）Hold the bottom end of the cable to insert into the connector until it hit the end. （Note 2）Make sure that a fillet is formed on the soldering part. Let the cable through the shrinkage tube. 6.Welding the shrinkage tube 1 or less clearance between the connector surface and the shrinkage tube Use a dryer to perform thermal shrinkage of the shrinkage tube over the designated position. （Note 1）Make sure that the shrinkage tube is fully adhered to the cable sheath. 118 COAXIAL CONNECTORS ■PROCEDURE FOR WIRE CONNECTION Case of Right-angle Type Connector for Semi-flexible Coaxial Cable Dimensions in millimeters 1.Terminating a cable 4.Connecting the braided wire Center Conductor Insulator Braided Wire Sheath a b Soldering c Terminate the cable in the manner suited to the connector. See the operation manual of the relevant product for specified dimensions. （Note 1）Leave no remain or burr that could cause a short circuit. （Note 2）Make no scratch on the center conductor, the insulator, the braided wire or the sheath at the time of cutting. Solder the braid wire to the connector. （Note 1）Hold the bottom end of the cable to insert into the connector until it hit the end. （Note 2）Make sure that a fillet is formed on the soldering part. 2.Soldering on the center conductor Soldering 5.Connecting the contact Soldering 3.Attaching parts Shrinkage tube Let the cable through the shrinkage tube. Solder the center conductor to the contact. （Note 1）Make sure that a fillet is formed on the soldering part. 119 COAXIAL CONNECTORS ■PROCEDURE FOR WIRE CONNECTION Case of Right-angle Type Connector for Semi-flexible Coaxial Cable Dimensions in millimeters 6.Attaching a cap Cap Attach a cap onto the connector. （Note 1）Attachment of the cap is made either by screwing or by press fitting. 7.Welding the shrinkage tube 1 or less of clearance between the connector surface and shrinkage tube Use a dryer to perform thermal shrinkage of the shrinkage tube over the designated position. （Note 1）Make sure that the shrinkage tube is fully adhered to the cable sheath. 120 COAXIAL CONNECTORS 1-19, Aobadai 3-chome, Meguro-ku, Tokyo 153-8539, Japan Telephone： （81） 3-3780-2768 Facsimile： （81）3-3780-2883 http://www.jae.com http://www.jae-connector.com JAE Electronics, Inc. 142 Technology Drive, Suite 100 Irvine, California 92618-2430, U.S.A. Telephone： （1） 949-753-2600 Facsimile： （1）949-753-2699 （800）JAE-PART（523-7278） Toll free in U.S.A. except in California and Alaska JAE Europe, Ltd. Coliseum Business Center, Riverside Way, Camberley, Surrey GU15 3YL, U.K. Telephone： （44） 1276-404000 Facsimile： （44） 1276-404010 JAE Taiwan, Ltd. ＜Taipei Branch Office＞ 4F-1, No.88, Sec.2, Chung Hsiao E.Rd., Taipei, Taiwan, R.O.C. Telephone： （886） 2-2396-7676 Facsimile： （886） 2-2392-5929 JAE Hong Kong, Ltd. Suites 1407-11,14/F., Tower2, The Gateway, 25 Canton Road, Tsimshatsui, Kowloon, Hong Kong Telephone： （852） 2723-7782 Facsimile： （852） 2723-9028 JAE Shanghai Co., Ltd. RM1407, Shanghai Mart 2299 Yanan Road（West）Shanghai, 200336 P.R.C. Telephone： （86） 21-6236-0322 Facsimile： （86）21-6236-1292 JAE Singapore Pte Ltd. 33 Tannery Lane, ＃02-01 Hoesteel Industrial Building, Singapore 347789 Telephone： （65） 6748-1332 Facsimile： （65）6748-2920 JAE Korea, Inc. 1602, City Air Tower, 159-9, Samsung-dong, Gangnam-gu, Seoul, 135-973 Korea Telephone： （82） 2-551-8959 Facsimile： （82）2-551-8958 No part of this catalogue may be reproduced or distributed in any means, or stored in a data based or retrieval system, without the prior written permission of Japan Aviation Electronics Industry,Ltd.