3M Electronic Solutions Division Simply Connected Solutions For Factory Automation and Industrial Controls Introduction 3M offers a comprehensive range of interconnect solutions for the electronics industry, with a product portfolio that includes connectors, cables, cable assemblies and assembly tooling for a wide variety of applications. 3M is dedicated to innovation, continually developing new products that A number of 3M solution categories are based on custom-designed pro- Content ducts for specialized applications. 3M Interconnect Solutions can help you 1.Mini-Clamp Connectors design, modify and customize your product as well as help you seamlessly Mini-Clamp II Wiremount Plug 4 integrate our products into your manufacturing process on a global basis. Mini-Clamp II Wiremount Socket 5 Mini-Clamp Boardmount Plug, SMT 6 become an important part of everyday life across many diverse markets. 3 Mini-Clamp Boardmount Socket, Through Hole 6 Accessories 7 Mating Guide 8 2.Power Clamp Connectors 9 Power Clamp Wiremount Socket 10 Cables 11 Power Clamp Branch Connector 11 Power Clamp Boardmount Header 12 3.Link Connectors 13 Wiremount, Hemaphroditic 14 Cables 15 Boardmount Connector 15 Simply Connected 2 1 Mini-Clamp 3M™ Mini-Clamp Connectors 3M Mini-Clamp Connectors are designed to provide connection reliability and cost performance in I/O applications commonly found in a wide range of sensor control systems, including Factory Automation and Industrial Controls. Mini-Clamp products use the advantage of 3M‘s IDC technology which does not require any special tooling or pretreatment of cables, and can be terminated using a standard pair of pliers. Benefits of the Mini-Clamp products include a simple installation process that does not create material debris or waste; a labor saving IDC termination process relative to traditional interconnect alternatives; ease of assembly for system building; and a design that provides for consistent quality and reliability. Typical Applications: Fast Facts • Factory Automation and Industrial Controls • Easy, labor saving and reliable IDC termination • Semiconductor / LCD Manufacturing Machines • Easy field termination with no special wire preparaton- no stripping, • Medical tinning or special tooling • Packaging Systems • Design accepts multiple wire diameters 0.8 to 2.0 mm (.031 to .079") • Conveyor Systems / conductor sizes (20-26 AWG / 0.14 to 0.5 mm2) • Motion Test and Measurement Systems • Integrated wire retention cover design to retain the wires while termi- • Traffic Light and Control Systems nating to the IDC • Elevators / Lift Systems • Wiring reduction solution when leveraging the complete 3M offering • Elevator Controls • Mating latches provide a reliable interconnection in demanding appli- • LED Lighting cations • Pressure Sensors (Air, Water) • Compact design saves board space • Base Press Control Electronics • High number of mating cycles (300) • Food and Packaging Industries • Current rating (3 Amps) • Automotive and Metal Industries The Mini-Clamp product famliy includes more than 40 different connector types. One of them can fulfill your requirements. 3 Wiremount Connectors 3M™ Mini-Clamp II Plug 2 mm, IDC, Wiremount Connector 2 mm, IDC, Wiremount Plugs 2 mm, IDC, Wiremount Plug 3M Mini-Clamp Connectors can be used as a part of a serial field bus Fast Facts system solution that is designed to reduce the space of sensor wires • Designed to accommodate typical wiring specifications per Europe in factory automation machines when compared to parallel wiring approaches. The total field installation costs (assembly and wiring) can be • Easy, quick and reliable IDC termination reduced when Mini-Clamp products are used – especially in combination • Integrated cable retention with the 3M™ Link Connector offering. The termination process of tra- • Design accepts multiple wire size diameter ditional connectors (crimp connectors or terminal blocks) is complicated, • No special tooling needed labor intensive and typically creates debris and waste which may be an • Latches provide reliable interfaces and North America suppliers issue in clean room environments found in the semiconductor, LCD and • Compact design saves board space medical applications. The Mini-Clamp connector will provide for an easier • High number of mating cycles and debris-free wire termination process. • RoHS compliant Available Part Numbers Specifications 3M Part Number Outside Diameter Range of Wire Wire Gauge [AWG / mm2"] Color Tech Sheet 37103-A165-00E MB 1.2 - 1.6 mm [.063 - .079"] 20-24 / 0.25-0.50 Blue TS-2233 37104-A165-00E MB 37103-A206-00E MB 37104-A206-00E MB Material: Glass Reinforced Thermoplastic Body & 37103-A124-00E MB Lower Cover, Transparent Thermoplastic 37104-A124-00E MB Cover 37103-B163-00E MB Flammabillity: UL 94V-0 37104-B163-00E MB Wire Accomodation: Copper Alloy, 7-19 Bare and Tinned Strands, 0.14-0.50 mm2, 20-26 AWG 37104-B101-00E MB Current Rating: 3.0 Amps 37103-B122-00E MB Temperature Rating : -20 °C to 85 °C 4 37103-B101-00E MB 37104-B122-00E MB 1.6 - 2.0 mm [.047 - .063"] Gray 1.0 - 1.2 mm [.039 - .047"] Green 1.2 - 1.6 mm [.047 - .063"] 24-26 / 0.14-0.25 Orange 0.8 - 1.0 mm [.031 - .039"] Red 1.0 - 1.2 mm [.039 - .047"] Yellow Wiremount Connectors 2 mm, IDC, Wiremount, Connector 2 mm, IDC, Wiremount Sockets Mini-Clamp 3M™ Mini-Clamp II Socket 1 The wiremount plug and socket connectors have an integrated guide and retention feature built into the cover, which provides reliable positioning of the individual wires. The semi-transparent cover allows for visual inspection of the wire position prior to the termination of the wire to the IDC. This IDC style connector helps reduce maintenance work by providing higher connection reliability and helps alleviate the need for cable preparation such as stripping and tinning. Polarizing tabs help provide proper mating and latching devices help provide a reliable connection, even under severe conditions such as mechanical stress and vibration in 2 mm, IDC, Wiremount, Sockets industrial environments. Available Part Numbers 3M Part Number 37303-A165-00E MB 37303-A165-0PE MB Outside Wire Gauge Diameter Range [AWG / of Wire mm²"] 1.2 - 1.6 mm [.063 - .079"] 20-24 / 0.25-0.50 Color Blue 1.6 - 2.0 mm [.047 - .063"] Gray • Integrated cable retention • Latches provide reliable interfaces • Compact design saves board space • High number of mating cycles • RoHS compliant 37304-A206-0PE MB 37303-A124-0PE MB TS-2234 and North America suppliers. • Easy, quick and reliable IDC termination • No special tooling needed 37304-A206-00E MB 37303-A124-00E MB • Designed to accommodate typical wiring specifications per Europe • Design accepts multiple wire size diameter 37304-A165-0PE MB 37303-A206-0PE MB Fast Facts 37304-A165-00E MB 37303-A206-00E MB Tech Sheet 1.0 - 1.2 mm [.039 - .047"] Green 37304-A124-00E MB 37304-A124-0PE MB 37303-B163-00E MB 37303-B163-0PE MB 1.2 - 1.6 mm [.047 - .063"] 24-26 / 0.14-0.25 Orange Specifications 37304-B163-00E MB 37304-B163-0PE MB 37303-B101-00E MB 37303-B101-0PE MB 0.8 - 1.0 mm [.031 - .039"] Red Material: Glass Reinforced Thermoplastic Body & Lower Cover, Transparent Thermoplastic 37304-B101-00E MB Cover 37304-B101-0PE MB Flammabillity: UL 94V-0 37303-B122-00E MB Wire Accomodation: Copper Alloy, 7-19 Bare and Tinned 1.0 - 1.2 mm [.039 - .047"] Yellow Strands, 0.14-0.50 mm2, 20-26 AWG 37304-B122-00E MB Current Rating: 3,0 Amps 37304-B122-0PE MB Temperature Rating : -20 °C to 85 °C 37303-B122-0PE MB = OPE with latch for panel mounting 5 Boardmount Connectors 3M™ Mini-Clamp Socket 2 mm, Surfacemount, Right Angle 2 mm, Through-hole, Straight The newest addition to the 3M Mini-Clamp Connector product line is the right angle surfacemount socket which has a compact design that retains the reliable dual-wipe, high mating cycle and positive mating latch that Surfacemount, Right Angle provides a reliable interconnect in demanding applications. This socket includes three options for properly placing and locating the component on the PC board, and has a robust PC board retention tab design. Dust caps are also available for use in more harsh and dusty environments. Mini-Clamp Boardmount Sockets, 372 Series, 2 mm are offered in a 180 degree (straight/vertical) solder tail as mating components for wiremount plugs. These boardmount sockets are available in single three or four pin configurations, and also in 6 (2 x 3), 8 (2 x 4), 12 (4 x 3) and 16 (4 x 4) position blocks that can accommodate multiple wiremount Through-hole, Straight plugs. Dust caps are also available for use in more harsh and dusty environments. Through-hole, Straight Fast Facts Available Part Numbers 3M Part Number Number of rows / contacts Locating Post Tech Sheet • Compact design saves board space 37203-62M3-003 PL 1 / 03 None TS-2093 • Multiple PCB locating post layouts to ensure competitive compatibility 37203-62A3-003 PL Asymmetric • Solder tab design helps ensures a reliable solder joint 37203-62B3-003 PL Symmetric • Mating latch feature provides a reliable interconnection in demanding 37204-62M3-004 PL 37204-62A3-004 PL Asymmetric • High number of mating cycles (300) 37204-62B3-004 PL Symmetric • Maximum current rating of 3 Amps 37206-62M3-003 PL • Dust cover available for use in harsh environment 37206-62A3-003 PL • Enables easy and simple interconnecting of sensors or other devices 37206-62B3-003 PL • RoHS compliant 37208-62M3-004 PL • SMT Connectors in type & reel packaging 37208-62A3-004 PL • Low profile design minimizes overall thickness applications 1 / 04 2 / 06 Symmetric 2 / 08 6 None Asymmetric Symmetric 4 / 12 None 37212-62A3-003 PL Asymmetric 37212-62B3-003 PL Symmetric 37216-62M3-004 PL Specifications None Asymmetric 37208-62B3-004 PL 37212-62M3-003 PL None 4 / 16 None Surfacemount, Right Angle Available Part Numbers 3M Part Number Number of rows / contacts Locating Post Tech Sheet UL 94V-0 37203-1AE0-003 PL 1 / 03 Asymmetric TS-2271 3,0 Amps 37203-1BE0-003 PL Material: LCP (for SMT) / Nylon (for through-hole) Flammabillity: Current Rating: Symmetric Temperature Ratings: -20 °C to +85 °C ambient (1.0 A max.) 37203-12E0-003 PL -20 °C to +75 °C ambient (2.0 A max.) 37204-1AE0-004 PL -20 °C to +60 °C ambient (3.0 A max.) 37204-1BE0-004 PL Symmetric (Note: UL rating is 65 °C at 3.0 A, 32 V) 37204-12E0-004 PL None None 1 / 04 Asymmetric 1 Mini-Clamp Accessories Description 3M Part Number Dust cover 3 pos-37803-1000-00 for boardmount sockets 4 pos-37804-1000-00 Pliers E-9Y Pliers E-9E Tools E-9Y and E-9E can be used for termination of the wires. Termination works also with simple pair of pliers. 7 Mating Guide 37104-B121-00E MB 37103-B122-00E MB 37104-B101-00E MB 37103-B101-00E MB 37104-B163-00E MB 37103-B163-00E MB 37104-A124-00E MB 37103-A124-00E MB 37104-A206-00E MB 37103-A206-00E MB 37104-A165-00E MB 37103-A165-00E MB Mini Clamp II, Wiremount Plug Connectors (TS-2233) 37303-A165-00E MB 4 4 4 4 4 4 37303-A165-0PE MB 4 4 4 4 4 4 37303-A206-00E MB 4 4 4 4 4 4 37303-A206-0PE MB 4 4 4 4 4 4 37303-A124-00E MB 4 4 4 4 4 4 37303-A124-0PE MB 4 4 4 4 4 4 37303-B163-00E MB 4 4 4 4 4 4 37303-B163-0PE MB 4 4 4 4 4 4 37303-B101-00E MB 4 4 4 4 4 4 37303-B101-0PE MB 4 4 4 4 4 4 37303-B122-00E MB 4 4 4 4 4 4 37303-B122-0PE MB 4 4 4 4 4 4 37304-A165-00E MB 4 4 4 4 4 4 37304-A165-0PE MB 4 4 4 4 4 4 37304-A206-00E MB 4 4 4 4 4 4 37304-A165-0PE MB 4 4 4 4 4 4 37304-A124-00E MB 4 4 4 4 4 4 37304-A124-0PE MB 4 4 4 4 4 4 37304-B163-00E MB 4 4 4 4 4 4 37304-B163-0PE MB 4 4 4 4 4 4 37304-B101-00E MB 4 4 4 4 4 4 37304-B101-0PE MB 4 4 4 4 4 4 37304-B122-00E MB 4 4 4 4 4 4 37304-B122-0PE MB 4 4 4 4 4 4 37204-1AE0-004 PL 4 4 4 4 4 4 37204-1BE0-004 PL 4 4 4 4 4 4 4 4 4 4 4 4 37204-62A3-004 PL 4 4 4 4 4 4 37204-62B3-004 PL 4 4 4 4 4 4 37208-62A3-004 PL 4 4 4 4 4 4 37208-62B3-004 PL 4 4 4 4 4 4 4 4 4 4 4 4 Mini Clamp, Boardmount Socket Connectors (TS-2271 and TS-2093) Mini Clamp II, Wiremount Socket Connectors (TS-2234) Plug Socket Panelmount Socket 1-Row Boardmount Socket, Straight 4 4 4 4 4 37203-1BE0-003 PL 4 4 4 4 4 4 37203-12E0-003 PL 4 4 4 4 4 4 37204-12E0-004 PL 1-Row Boardmount Socket, Right Angle 2-Row Boardmount Socket, Straight 4-Row Boardmount Socket, Straight 8 37203-1AE0-003 PL 4 37203-62A3-003 PL 4 4 4 4 4 4 37203-62B3-003 PL 4 4 4 4 4 4 37206-62A3-003-PL 4 4 4 4 4 4 37206-62B3-003 PL 4 4 4 4 4 4 37212-62M3-003 PL 4 4 4 4 4 4 37212-62A3-003 PL 4 4 4 4 4 4 37212-62B3-003 PL 4 4 4 4 4 4 37216-62M3-004 PL 2 Power Clamp 3M™ Power Clamp Connectors 3M Power Clamp products use the advantage of 3M’s IDC technology and are designed to provide a safe and reliable electrical connection. These connectors do not require any special tooling or pre-treatment of cables, and can be terminated using a standard pair of pliers. Benefits of the Power Clamp products include a simple installation process that does not create material debris or waste; a labor saving IDC termination process relative to traditional interconnect alternatives; ease of assembly for system building; and a design that provides for consistent quality and Power Clamp – Application The Power Clamp offering is suitable for CLPA‘s CC-Link open technology field level networking applications and protocols. The applications include integrating a wide range of automation devices, from numerous suppliers, on a single network. They are also used in many other applications, e.g. applications that require easy and fast field termination. reliability. The Power Clamp program consists of wiremount socket connectors for different sizes of wires and applications, branch connectors and through- Fast Facts hole boardmount headers. • Design accepts multiple wire diameters 1.6 to 3.0 mm (.063 to .118”) / conductor sizes (18-20 AWG / 0.5 to 0.75 mm2) Typical Applications: • Simple installation process • Factory Automation • Integrated wire retention cover design to retain the wires while termi- • Industrial Controls nating to the IDC • Semiconductor / LCD Manufacturing Machines • Wiring reduction solution when leveraging the complete 3M offering • Medical • Mating latches provide a reliable interconnection in demanding appli- • Elevators/Lift Systems cations • Elevator Controls • High number of mating cycles • Flowmeters • Current rating (10 Amps) • Packaging Systems • Polarization ensures proper interconnecting of mated pairs • Avoids material debris and waste • Conveyor Systems • Motion Test and Measurement Systems • Traffic Light and Control Systems • Elevators/Lift Systems • Elevator Controls • Flowmeters • Pressure Sensors (Air, Water) • Gaming • LED Lighting • Signage • Semiconductor / LCD Manufacturing Machines • Base Press Control Electronics • Food and Packaging Industries • Automotive and Metal Industries 9 Wiremount Connectors 3M™ Power Clamp Connectors 3 mm, IDC, 5 Position, Wiremount Connector 3M Power Clamp Connectors can be used as a part of a field bus interconnection network that are designed to ensure safe and reliable interface of wires in factory automation machines as well as in other applications. A significant benefit is the low cost of installation for assembling and wiring. Compared with cost and labor intensive, traditional terminating processes like crimping or screwing, the well-known and established IDC technology is low-priced, fast, simple and safe. The well-elaborated product design with semi-transparent and colored covers, integrated strain relief or latching mechanism provides reliability to the users and ensures 3 mm, IDC, 5 Position, Wiremount Connector a durable and failure-free operation. Cost and time exposure for maintenance do not apply. Fast Facts Specifications • Easy, labor saving, and reliable IDC termination Body Material: Nylon • Easy field termination with no special tooling or wire preparation – Cover Material: Polycarbonate UL 94V-0 • Semi-transparent color-coded covers for wire inspection and wire Flammabillity: no stripping or tinning Wire Accomodation: 18 AWG, Stranded, Bare or Tinned Cu 20 AWG, Stranded, Bare or Tinned Cu • CC-Link Communication Interconnect Standard (Contact 3M for additional wire accomodat- • One-touch latching mechanism maintains a reliable interconnection in ions) demanding field applications and requires only one hand to easily 10 A maximum (1 contact) mate and unmate 7 A maximum (2 or more contacts) • Polarization ensures proper interconnecting of mated pairs Current Rating: retention • RoHS compliant Temperature Rating: -20 °C to +75 °C ambient Available Part Numbers 3M Part Number Polarization Key Outside Diameter Range of Wire Wire Gauge [AWG / mm²] Color Tech Sheet A (wide) 2.2 - 3.0 mm [.087 - .118"] 18 / 0.75 Clear TS-2273 Socket Connectors 35505-6080-A00 GF 35505-6180-A00 GF 2.0 - 2.3 mm [.079 - .091"] 35505-6200-A00 GF 1.6 - 2.0 mm [.063 - .079"] 35505-6000-B0M GF* B (narrow) Blue 20 / 0.50 For CC-Link Cable Yellow Red Plug Connectors 35805-6080-A00 GF A (wide) 2.2 - 3.0 mm [.087 - .118"] Clear 2.2 - 3.0 mm [.087 - .118"] Clear 35805-6180-A00 GF 2.0 - 2.3 mm [.079 - .091"] Blue 35805-6180-AP0 GF 2.0 - 2.3 mm [.079 - .091"] 35805-6200-A00 GF 1.6 - 2.0 mm [.063 - .079"] 35805-6200-AP0 GF 35805-6000-B0M GF* 35805-6000-BPM GF* B (narrow) Blue 20 / 0.50 Yellow 1.6 - 2.0 mm [.063 - .079"] Yellow 2.2 - 3.0 mm [.087 - .118"] Red 2.2 - 3.0 mm [.087 - .118"] Red * Connects communication cable with 3 discrete and 1 drain wire. Twist drain wire 7 or more times to tighten strands and insert into wire position #5. 10 18 / 0.75 35805-6080-AP0 GF TS-2285 Cables / Branch Connector 2 Cables for Wiremount Connectors Compatible cables for CC-Link applications 3M Part Number Description Applicative Connector Tech Sheet 79100-110SBH CC-Link V1.10 Cable 35505-6000-B0M GF TS-2321 79100-110SBZ-5 CC-Link V1.10 Cable Flexible Type 35505-6000-B0M GF TS-2324 3M™ Power Clamp Branch Connector 3 mm, 2 Sockets and 2 Plugs, 5 Position x 4 3 mm, 2 Sockets and 2 Plugs, 5 Position x 4 The Branch Connector is a very useful component in many field bus applications. It divides one input line into three output lines and provides Fast Facts significant labor and material cost savings. The positive mating latch • Branch interconnect takes one input and splits it into 3 outputs provides a reliable interconnect to the 2-row boardmount header in • Latching clip retains the Branch Connector to the 2-row header demanding applications. Polarization features ensure accurate mating • CC-Link Communication Interconnect Standard of boardmount headers and wiremount socket connectors. • One-touch latching mechanism maintains a reliable interconnection in demanding field applications and requires only one hand to easily mate and unmate • Polarization ensures proper interconnection of mated pairs • RoHS compliant. Available Part Numbers 3M Part Number Polarization Key Tech Sheet 35720-L200-A00 AK A (wide) TS-2275 35720-L200-B00 AK B (narrow) Specifications Body Material: Nylon Latch Material: PBT Flammabillity: UL 94V-0 Current Rating: 10 A maximum (1 contact) 7 A maximum (2 or more contacts) Temperature Rating: -20 °C to +75 °C ambient 11 Boardmount Header 3M™ Power Clamp Header 3 mm, 2 Row, Straight, 10 Position, Boardmount Connector Fast Facts • • • • • • • 5 position x 2 Boardmount Connector The 3M Power Clamp Connector 356 Series product line represents the interface components from wire-to-board. It includes 2-row, 2 x 5 position boardmount headers which have a compact design that retains the reliable contacts, high mating cycle and positive mating latch. This provides a reliable interconnect in demanding applications. These headers include Accepts two 5-position Power Clamp Wiremount Sockets Side-to-side stackable at 9 mm pitch on PCB Integrated press-fit board retention pins prevent incorrect mounting and retain the connector to the board during wave soldering CC-Link Communication Interconnect Standard One-touch latching mechanism maintains a reliable interconnection in demanding field applications Polarization ensures proper interconnecting of mated pairs RoHS compliant two options for properly placing and locating the component on the PC board, and have a robust PC board retention tab design. Polarization fea- 35505-6180-A00 GF 35505-6200-A00 GF 35805-6080-A00 GF 4 4 4 35805-6080-AP0 GF 4 4 4 35805-6180-A00 GF 4 4 4 35805-6180-AP0 GF 4 4 4 35805-6200-A00 GF 4 4 4 35805-6200-AP0 GF 4 4 4 connectors. Power Clamp, Wiremount Plug (TS-2285) Socket Specifications Material: Nylon / PBT Flammabillity: UL 94V-0 Current Rating: 10 A maximum (1 contact) 7 A maximum (2 or more contacts) Temperature Rating: -20 °C to +75 °C Standard Plug Panelmount Plug 1-Row Boardmount Plug, Straight 3M Part Number 12 Number of rows/contacts Height of Polarization Stand-off 35605-6114-A00 PE 1 / 05, Straight A (wide) 35605-6114-B00 PE B (narrow) 35610-6114-A00 PE 2 / 10, Straight A (wide) 35610-6114-B00 PE B (narrow) 35605-5153-A00 PE 1 / 05, Right Angle 0.5 mm A (wide) 35605-5153-AP0 PE 1.7 mm 35605-5153-B00 PE 0.5 mm 35605-5153-BP0 PE 1.7 mm B (narrow) 35610-5253-A00 PE 2 / 10, Right Angle A (wide) 35610-5253-B00 PE B (narrow) Tech Sheet TS-2274 TS-2303 Power Clamp, Boarmount Plug (TS-2274 and TS-2303) Available Part Numbers 2-Row Boardmount Plug, Straight 35805-6000-B0M GF* 4 35805-6000-BPM GF* 4 35605-6114-A00 PE 2-Row Boardmount Plug, Right Angle 4 4 4 35605-6114-B00 PE 35610-6114-A00 PE 1-Row Boardmount Plug, Right Angle 4 4 4 4 35605-5153-A00 PE 4 4 4 35605-5153-AP0 PE 4 4 4 35610-6114-B00 PE 4 35605-5153-B00 PE 4 35605-5153-BP0 PE 4 35610-5253-A00 PE 4 4 4 35610-5253-B00 PE 35720-L200-A00 AK 2-Row Branch Connector 35505-6000-A00 GF 35505-6080-A00 GF Power Clamp, Wiremount Sockets (TS-2273) tures ensure accurate mating of branch connector and wiremount socket 35720-L200-B00 AK 4 4 4 4 4 3 Link Connector 3M™ Link Connectors 3M Link Connectors are designed to meet the requirements of the CC-Link standard and to enables T-Tab terminations as well as mid-cable terminations. The connectors’ hermaphroditic design reduces the number of components required to interconnect; well-approved IDC termination process enables easy field termination and reduces labor cost relative to traditional interconnect alternatives; in combination with Power Clamp or Mini-Clamp products wire reduction up to 70%; suitable for conductor sizes of 18 and 20 AWG of discrete wires or flat ribbon cables. Typical Applications Link Connector – Application • Factory Automation and Process Control 3M Link Connector products use the advantages of 3M’s IDC technology • Industrial Electronics and are designed to provide a safe and reliable electrical connection in • Industrial Automation Field Networks industrial automation field networks or between several components in • Building Appliances other applications. • Railway Technology • Commercial Vehicles • Automotive Electronics • Conveying Systems • Elevators, Raise and Lowering Equipment • LED Lighting 13 Wiremount Connector 3M™ Link Connector .100" IDC, Wiremount, Hermaphroditic .100" IDC, Wiremount, Hermaphroditic Fast Facts These connectors do not require any special tooling or pre-treatment of cables, and can be terminated using a standard pair of pliers. Benefits of the Link Connector products include: a simple installation process that • CC-Link/LT Industrial Automation Field Network does not create material debris or waste; a labor saving IDC termination • Hermaphroditic four-point contact mating structures reduces the process relative to traditional interconnect alternatives; ease of assembly number of components required to interconnect and ensures a re- for system building; and a design that provides for consistent quality and liable interconnect reliability. Features include color-coded covers to allow for the proper wire • Easy, labor saving and reliable IDC termination usage, wire alignment and retention built into the cover all to allow for • T-Tap termination enables mid-cable terminations without special proper wire termination along with latches and polarization to allow for preparation or handling of the cable or wires in order to interconnect proper mating of the connectors. field bus and powerlines at any point • Easy field termination with no special wire preparation – no stripping, tinning or special tooling; terminate wires with a common pliers • Design accepts multiple wire diameters of 1.8 to 2.54 mm (0.071 to Specifications 0.100"), conductor sizes of 18 and 20 AWG (0.50 - 0.75 mm2), and discrete wire or flat ribbon cable on 2.54 mm (0.100") pitch Material: Polyester (PBT) body, Nylon cover • 5 Amp maximum current carrying capability per contact with all Flammabillity: UL 94V-0 4 contacts operating Wire Accomodation: 18 AWG [0.75] Tinned stranded • Latching mechanism maintains a reliable interconnection in deman- 20 AWG [0.50] Tinned stranded Current Rating: 5.0 A • RoHS compliant ding field applications Temperature Rating: -20 °C to +70 °C Available Products and Color Code Designation Product Number 14 Marking / Shape Color Tech Sheet Cover Shape O.D. / Wire Type Wire Size AWG / mm2 38104-0018-000 FL 2.54 Flat Cable 18 / 0.75 Black Black 0 38104-E018-E00 FL Discrete Black Orange E 38104-F018-F00 FL Discrete Black Yellow F 38104-0020-100 FL 2.54 Flat Cable 38104-E020-G00 FL Discrete 38104-F020-H00 FL Discrete 38104-M018-M0M FL 2.54 Flat Cable 3M 20 / 0.50 18 / 0.75 CC-Link/LT Body Cover Code Gray Black I Gray Orange G Gray Yellow H Blue Blue M 38104-A018-A0M FL Discrete Blue D. Green A 38104-B018-B0M FL Discrete Blue L. Green B TS-2098 Cables / Boardmount Connector Link Connector Cables for Wiremount Connectors Compatible cables for CC-Link applications 3M Part Number Description Applicative Connector Tech Sheet 79100-075-4FLT CC-Link/LT Flat Cable 38104-M018-M0M FL TS-2322 79100-075-4ZLT CC-Link/LT Cable Flexible Type 38104-F018-F00 FL 38104-B018-B0M FL TS-2325 79100-075-4F1 4 Wires Flat Cable (Black/Red/ White/Green) 38104-0018-000 FL TS-2323 3 3M™ Link Connector .100" Boardmount, Straight and Right Angle Completions of the 3M Link Connector product portfolio are four variations of boardmount connectors that mates with nine different 3M Link Connectors, wiremount, hermaphroditic style. They are available as a right angle version as well as a straight version, in blue or black color. Specific board retention features provide additional mechanically stability for board thicknesses of 1mm and 1.6mm. Fast Facts • Mates with 3M™ Link Connector, Wiremount 38104 • Vertical or right angle configuration .100" Boardmount, Right Angle • Accepts latch mechanism of Link Connector, Wiremount 38104 • Board retention feature for 1.0 mm and 1.6 mm thick boards • Unshielded Available Products and Color Code Designation Part Number Style Color Marking Tech Sheet 38204-52S3-000 PL Right Angle Black 3M TS-2099 38204-52S3-M0M PL Right Angle Blue CC-Link/LT 38204-62S3-000 PL Straight Black 3M 38204-62S3-M0M PL Straight Blue CC-Link/LT Specifications Material: Glass-filled Polyester (PBT) Flammabillity: UL 94V-0 Current Rating: 5.0 A Temperature Ratings: -20 °C to +70 °C 15 3M is a trademark of 3M Company. Important Notice Before using this product, you must evaluate it and determine if it is suitable for your intended application. You assume all risks and liability associated with such use. Warranty; Limited Remedy; Limited Liability. 3M´s product warranty ist stated in its Product Literature aviailable upon request. 3M MAKES NO OTHER WARRANTIES INCLUDING, BUT NOT LIMITED TO, ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE. If this product is defective within the warranty period stated above, your exclusive remedy shall be, at 3M´s option, to replace or repair the 3M product or refund the purchase price of the 3M product. Except where prohibited by law, 3M will not be liable for any loss or damage aising from this 3M product, whether direct, indirect, special, incidental or consequential regardless of the legal theory asserted. 3 Electronic Solutions Division Interconnect Products 6801 River Place Blvd. Austin, TX 78726-9000 800-225-5373 www.3Mconnector.com Please recycle. Printed in USA. © 3M 2009. All rights reserved. 80-4000-1992-5