7000 Series Buccaneer The all plastic and metal construction of the 7000 Series Buccaneer - circular connectors that combine the ease of use of a quick coupling mechanism with proven environmental sealing for signal and mains power. Designed and independently tested to IP66, IP68 & IP69K standards, they are ideal for applications where ingress of dust and water must be avoided and where ease of connection, space and appearance are important considerations. Less than 1/4 Turn locking mechanism Secure, quick connector mating and release Positive feedback on locking mechanism Confidence that connector is correctly mated and sealed IP66, IP68 and IP69K when mated Suitable for a wide range of dust and water borne environments All plastic body version; UL94-V0 rated, UV stable, halogen free Light-weight, self-extinguishing material suitable for long-term outdoor use Flex, flex in-line & panel mount body styles,with sealing caps Complete family of products maintain sealing integrity in all styles Polarisation and visual alignment features Aids the correct mating of connectors 2 to 32 poles – up to 25A, 600V rated Suitable for mains power to signal applications ‘Scoop proof’ contacts Prevents damage through mis-mating – ideal for ‘blind mating’ applications cULs, UL, VDE approvals Internationally recognised certification (pending) Screw, Crimp and Solder terminations available EN60068-2-52 Test Kb Salt Mist (Cyclic) Marine Severity Level 1 47 Buccaneer for Power BUCCANEER FOR POWER 7000 Series Buccaneer Thermo Plastic Flex Cable Connector Mates with In-Line Flex or Panel Mounting versions PXP7011 & PXP7012 Quick turn locking ring Pin or socket versions Leading earth on 3 pole connectors 2, 3, 6, 10 & 32 pole Screw solder and crimp termination PXP7010 Poles 2 3 6 10 32 Termination Screw Screw Screw Crimp / Solder Crimp / Solder Pin Contacts PXP7010/02P/ST PXP7010/03P/ST PXP7010/06P/ST PXP7010/10P/CR PXP7010/32P/CR Socket Contacts PXP7010/02S/ST PXP7010/03S/ST PXP7010/06S/ST PXP7010/10S/CR PXP7010/32S/CR Contacts Supplied Fitted Supplied Fitted Supplied Fitted Contact Required Contact Required In-line Flex Cable Connector Mates with Flex Cable connector PXP7010 For in-line cable connection Pin or socket versions Leading earth on 3 pole connectors 2, 3, 6, 10 and 32 pole Screw solder and crimp termination PXP7011 Poles 2 3 6 10 32 Termination Screw Screw Screw Crimp / Solder Crimp / Solder Pin Contacts PXP7011/02P/ST PXP7011/03P/ST PXP7011/06P/ST PXP7011/10P/CR PXP7011/32P/CR Front Panel Mounting Connector PXP7012 Poles 2 3 6 10 32 Termination Screw Screw Screw Crimp / Solder Crimp / Solder Socket Contacts PXP7011/02S/ST PXP7011/03S/ST PXP7011/06S/ST PXP7011/10S/CR PXP7011/32S/CR Contacts Supplied Fitted Supplied Fitted Supplied Fitted Contact Required Contact Required Mates with Flex Cable connectors PXP7010 Front panel mounting Single hole fixing Pin or socket versions Leading earth on 3 pole connectors 2, 3, 6, 10 and 32 pole Screw solder and crimp termination Pin Contacts PXP7012/02P/ST PXP7012/03P/ST PXP7012/06P/ST PXP7012/10P/CR PXP7012/32P/CR Socket Contacts PXP7012/02S/ST PXP7012/03S/ST PXP7012/06S/ST PXP7012/10S/CR PXP7012/32S/CR Contacts Supplied Fitted Supplied Fitted Supplied Fitted Contact Required Contact Required Buccaneer for Power 48 BUCCANEER FOR POWER 7000 Series Buccaneer Metal Version Flex Cable Connector PXM7010 Poles 2 3 6 10 32 Termination Screw Screw Screw Crimp / Solder Crimp / Solder Mates with In-Line Flex or Panel Mounting versions PXM7011 & PXM7012 Quick turn locking ring Pin or socket versions Leading earth on 3 pole connectors 2, 3, 6, 10 & 32 pole Screw solder and crimp termination Cable braid termination accessory option, add /SNsuffix Pin Contacts PXM7010/02P/ST PXM7010/03P/ST PXM7010/06P/ST PXM7010/10P/CR PXM7010/32P/CR Socket Contacts PXM7010/02S/ST PXM7010/03S/ST PXM7010/06S/ST PXM7010/10S/CR PXM7010/32S/CR Contacts Supplied Fitted Supplied Fitted Supplied Fitted Contact Required Contact Required In-line Flex Cable Connector Mates with Flex Cable connector PXM7010 For in-line cable connection Pin or socket versions Leading earth on 3 pole connectors 2, 3, 6, 10 and 32 pole Screw solder and crimp termination Cable braid termination accessory option, add /SNsuffix PXM7011 Poles 2 3 6 10 32 Termination Screw Screw Screw Crimp / Solder Crimp / Solder Pin Contacts PXM7011/02P/ST PXM7011/03P/ST PXM7011/06P/ST PXM7011/10P/CR PXM7011/32P/CR Socket Contacts PXM7011/02S/ST PXM7011/03S/ST PXM7011/06S/ST PXM7011/10S/CR PXM7011/32S/CR Contacts Supplied Fitted Supplied Fitted Supplied Fitted Contact Required Contact Required Front Panel Mounting Connector PXM7012 Poles 2 3 6 10 32 Termination Screw Screw Screw Crimp / Solder Crimp / Solder 49 Buccaneer for Power Mates with Flex Cable connectors PXM7010 Front panel mounting Single hole fixing Pin or socket versions Leading earth on 3 pole connectors 2, 3, 6, 10 and 32 pole Screw solder and crimp termination Pin Contacts PXM7012/02P/ST PXM7012/03P/ST PXM7012/06P/ST PXM7012/10P/CR PXM7012/32P/CR Socket Contacts PXM7012/02S/ST PXM7012/03S/ST PXM7012/06S/ST PXM7012/10S/CR PXM7012/32S/CR Contacts Supplied Fitted Supplied Fitted Supplied Fitted Contact Required Contact Required BUCCANEER FOR POWER 7000 Series Buccaneer Accessories Crimp / Solder Contacts Gold Plated Current ratings: 10 pole: 10A 32 pole: 2A 10 & 32 pole contacts Crimp Tooling Contacts (for 10 pole) (Supplied in packs of 10) Pins Sockets Contacts (for 32 pole) (Supplied in packs of 10) Pins Sockets Crimp Solder SA3544/P SA3544/S SA3623/P SA3623/S Crimp Solder SA3542/P SA3542/S SA3622/P SA3622/S Crimp Tooling Crimp Tools for 10 and 32 pole crimp contacts Crimp Tool (10 & 32 pole) Positioner (10 pole) Positioner (32 pole) PNo. 14025 PNo. 15021/SP PNo. 15019/SP PNo 14025 Extraction Tools Extraction Tools Extraction tool for 10 and 32 pole contacts PNo 14944/SP Extraction tool (10 pole) Extraction tool (32 pole) PNo. 14945/SP PNo. 14944/SP PNo 14945/SP Contact Carrier Removal Tool Contact Carrier Removal Tool Contact carrier removal tool (all poles) PNo. 15065/SP For removal of all contact carriers PNo 15065/SP Cable Braid Termination Option For cable braid termination Supplied with ty-rap PXM7090 Buccaneer for Power 50 BUCCANEER FOR POWER 7000 Series Buccaneer Accessories Sealing Caps Maintains IP rating of unmated connectors PXP7081: Fits PXP7010 (Flex Connector) PXP7082: Fits PXP7011 (FlexIn-Line Connector) and PXP7012: (Panel Connector) PXP7082 PXP7081 Sealing Caps PXM7082 PXM7081 PXM7083 Cable Gland Packs PXP7088/ * 51 Buccaneer for Power Maintains IP rating of unmated connectors PXM7081: Fits PXM7010 (FlexConnector) PXM7082: Fits PXM7011 (Flex In-Line Connector) and PXP7012: (Panel Connector) PXM7083: Fits PXM7012 (Panel Mounting Connector) Packs of cable glands, cages and gland nuts to suit cables ranges from 5.0 to 15.0mm diameter PXP7088/0507: for cable ranges between 5.0 and 7.0mm PXP7088/0713: for cable ranges between 7.0 and 13.0mm PXP7088/1315: for cable ranges between 13.0 and 15.0mm BUCCANEER FOR POWER 7000 Series Buccaneer Part No System PXX 7XXX XX X Series Designation Series / Body Style No. of Contacts Contacts Type PXM= Metal Series PXP= Plastic Series 7010 = Flex 7011 = Flex In-Line 7012 = Panel 02 = 2 Pole 03 = 3 Pole 06 = 6 Pole 10 = 10 Pole 32 = 32 Pole P = Pin S = Socket XX XXXX XX Terminations Cable Entry Size Cable Brand Termination Accessory ST = Screw Terminal (2, 3, & 6 pole only) CR = Contacts Required (10 & 32 pole only) (for Flex and Flex InLine connectors only) 0507 = 5-7mm (grey) (for Flex and Flex In-Line connectors only) SN - If requires Blank - If not required 0709 = 7-9mm (white) 0911 = 9-11mm (black) 1113 = 11 to 13 mm (yellow) 1315 = 13 to 15 mm (light grey) Examples PXM7010/10/P/CR/0911/SN= Flex cable connector, 10 pole, pin contacts with 9 to 11mm cable glands and braid termination accessory PXM7012/03/S/ST= Front panel mounting connector, 3 pole, socket with screw termination Buccaneer for Power 52 BUCCANEER FOR POWER 7000 Series Buccaneer Specifications Electrical: No Poles: Current Rating: CCC, UL and VDE cUL (pending) Voltage Rating (ac/dc): CCC, VDE (pending) UL, cUL (pending) Contact Resistance: Insulation Resistance: AC Breakdown voltage: 2 pole 3 pole 6 to 32 pole Mechanical: 2 3 25A 25A 25A 25A 6 10 10A 10A 8A 6A 32 3A 2A 600V 600V 500V 277V 200V 600V 600V 600V 600V 600V <10mΩ >10⁶MΩ @500V dc >10kV >8kV >5kV Operating Temp. Range: –40°C to +120°C Approvals (pending): UL (Pending) C US cULus (Pending) VDE (Pending) CCC (Pending) UL1977 C22.2 No.182.3-M1987 (R2009) IEC 61984:2009 GB/T11918 and GB/T11919 Locking mechanism Quarter turn, rapid locking Sealing: IP66 to EN60529:1992+A2:2013 IP68 to EN60529:1992+A2:2013 (10m depth for 2 weeks) IP69k to DIN 40050-9 Salt Mist (plastic): EN60068-2-52 Test Kb Salt Mist (Cyclic) Marine Severity Level 1 Salt Mist (metal): EN60068-2-11 Test Ka Salt Mist Contact Accommodation: 2 & 3 pole screw terminals 6 pole screw 10 pole crimp / solder 32 pole crimp / solder 6.0mm² max 1.00mm² max 18 to 20AWG 22 to 26AWG Cable Acceptance: 5-15mm dia. Cable retention force (to BS EN61984): 5 - 9mm dia cable 9 - 15mm dia cable 80N 100N Terminations 2 Pole: 3 Pole: 6 Pole: 10 Pole: 32 Pole: Screw Terminals Screw Terminals Screw Terminals Crimp / Solder Contacts Crimp / Solder Contacts Tightening Torques: Gland Nut: Panel Nut: TBA 1.7Nm (15lbf.in.) Panel Nut Thread M30 x 2-6g Dimensions: Diameter: (over coupling ring) Diameter: (panel hole cut-out) 42mm 30mm Materials: Plastic Metal Body: PC/ PBT Cast zinc alloy, nickel plated Colour: Grey Matt silver Contacts: Brass, Nickel Plate (Screw and Crimp) Brass, (3A – Gold plated) Brass, Nickel Plate (Screw and Crimp) Brass, (3A – Gold plated) O Rings & Gaskets: Silicone Silicone Flammability Rating: UL94 V-0 - Halogen free Yes - UV Resistance: ISO 4892 part 3 cycle 1 (QUV) - RoHS Compliant Compliant 53 Buccaneer for Power BUCCANEER FOR POWER 7000 Series Buccaneer Current Carrying Capacity current applied through all pins simultaneously current applied through all pins simultaneously 40 30 30 Current (A) 40 20 Operating Area 10 The red line indicates the direct correlation between current applied and the measured temperature rise within the connector. The dotted blue line shows rated current and the green line is derived by applying a factor of 0.8 to the original plot data to give a de-rating curve. The dashed blue line shows the rated current. 20 Operating Area 10 10 20 30 40 50 60 70 80 90 100 110 120 130 140 10 20 30 40 50 Ambient Temperature °C The shaded area under the 0.8 curve shows the permitted operating area, and allows safe current vs ambient temperature characteristics to be determined. 60 70 80 90 100 110 120 130 140 Ambient Temperature °C 7000 Series Current vs. Temperature Characteristics 7000 Series Current vs. Temperature Characteristics 6 Pole, Plastic Body, Screw Terminal, 1.0mm2 wire 10 Pole, Plastic Body, Crimp Terminal, 18 AWG wire current applied through all pins simultaneously current applied through all pins simultaneously 16 14 14 12 12 10 10 Current (A) 16 8 6 8 6 Operating Area Operating Area 4 4 2 2 10 20 30 40 50 60 70 80 90 100 110 120 130 140 10 20 30 40 50 Ambient Temperature °C 60 70 80 90 100 110 120 130 140 Ambient Temperature °C 7000 Series Current vs. Temperature Characteristics 32 Pole, Plastic Body, Crimp Terminal, 22 AWG wire current applied through all pins simultaneously 5 4 Current (A) Current (A) = tested operating limits = de-rated operating limits = rated current 3 Pole, Plastic Body, Screw Terminal, 4.0mm2 wire 2 Pole, Plastic Body, Screw Terminal, 6.0mm2 wire Current (A) The maximum current varies with different contact layouts, and because of these factors it is necessary to produce de-rating curves for each pole variant. This de-rating curve is specified in the standard IEC 60512 part 3. De-rating curves are plotted for each contact carrier combination with the current being carried simultaneously by all contacts. These graphs show the heat rise generated as the current is increased. 7000 Series Current vs. Temperature Characteristics 7000 Series Current vs. Temperature Characteristics The thermal properties of the materials used in the construction of a connector limit the current carrying capacity. There are a number of factors that determine the amount of current that can be handled: contact spacing, size of cable, ambient temperature and the heat that is generated by the current passing through the connector. 3 2 Operating Area 1 10 20 30 40 50 60 70 80 90 100 110 120 130 140 Ambient Temperature °C Buccaneer for Power 54