PowerQUICC Integrated Processor MPC8572 Product

PowerQUICC Integrated Processor
MPC8572 Product Family Rev2.1 / Rev2.2.1
1023 Lead FC-PBGA Package
Industrial Qualification Report for Global Foundries Silicon
Industrial part is 1.1 V at 105oC use
Product Information
Product / Technology / Fab / Package Description
Package
Primary: 1023 FC-PBGA, 33 x 33 mm (w fully fitted lid)
Device
MPC8572VT and MPC8572PX [non-Encrypted; Leaded C4 wafer bump]
[VT is lead-free C5 sphere and PX is leaded C5 sphere]
MPC8572EVT and MPC8572EPX [Encrypted; Leaded C4 wafer bump]
[VT is lead-free C5 sphere and PX is leaded C5 sphere]
MPC8572VJ [non-Encrypted]
[VJ is lead-free C4 wafer bump and lead-free C5 sphere]
Product Specs
Die Coating(s)
Memory
Name/Location of Die Fab Facility
Process Technology
Poly / Metal layers
C4 Wafer Bump Location
C4 Wafer Bump Size and
Composition
Test Location
BI Location
Assembly Location
Underfill Supplier and Part No.
Moisture Sensitivity Level
Substrate Supplier
C5 Sphere Composition and Size
MPC8572EVJ [Encrypted]
[VJ is lead-free C4 wafer bump and lead-free C5 sphere]
1.1 V+/-5%, 105C max,
Polyimide
2x32KB L1 cache, 1024KB L2 cache
Global Foundries / Singapore
CMOS90SOI [HIP8SOI]
1P / 8M
Amkor T5, Taiwan
Leaded: Ni-UBM (Ni2), 80um Diameter, 185um pitch, Pb (90%), Sn (10%)
Lead-free: Ni-UBM (Ni2), 80um Diameter, 185um pitch, Sn (98.2%), Ag (1.8%)
Primary: KLM
Secondary: KTM
Primary: TTM, KLM
Secondary: KESM, KLM
Primary: KLM
Secondary: ASE-KH
Namic 8410-99 (KLM Assembly)
UH12 (ASE-KH Assembly)
MSL3: 245°C Reflow (Lead-free and leaded C4 wafer bump)
Substrate Supplier “M” and “C” (KLM Assembly)
Substrate Supplier “N” (ASE-KH Assembly)
Lead-free Sn96.5, Ag3.5 , 0.6 mm, Leaded Sn62, Pb36, 2Ag; 0.6 mm Diameter
Dev No./Rev.: MPC 8572 / Rev2.1 / Rev2.2.1,
Description: PowerQUICC38H
Technology: CMOS90 SOI, Global Foundries
Report Rev.:3
PRQE: Navin Kumar
Package: 33x33 FC-PBGA, 1023 pins
Revision date: 01/28/14
Page 1 of 11
MPC8572 Industrial Product Reliability Data Summary
High Temperature Operating Life Test (HTOL) – V 1.4V, Tj 130ºC
Lot / Mask Set / Rev
A
B
8 hrs
32 hrs
218 hrs
10 yr NBTI
416 hrs
1025 hrs Industrial
[10 yr]
QA8057 / 00M55R / Rev 1.1
0/93
0/93
0/93
0/93
0/93
QA8064 / 00M55R / Rev 1.1
0/93
0/93
0/93
0/93
0/93
QA8065 / 00M55R / Rev 1.1
0/93
0/93
0/93
0/93
0/93
QA9031 / 00M20X / Rev 2.0
0/78
-
0 /78
0/78
0/78
QA9032 / 00M20X / Rev 2.0
T48-Readings taken at 48 hrs
T189-Readings taken at 189hrs
0/358
0/358 (T48)
1/358 (T189)
QA9043 / 01M20X / Rev 2.1
T48 Readings taken at 48 hrs
T189 Readings taken at 189hrs
0/92
0/92 (T48)
0/92 (T189)
QA0018 / 02M20X / Rev2.2
T3 Readings taken at 3 hrs
T189 Readings taken at 189 hrs
0/80 (T3)
-
0/80 (T189)
Totals
0 / 887
0 / 887
1* / 886
EOS short
A
1/357
B
1 / 714
Scan pattern
One unit fail shorts (FA concluded EOS), report available
One unit fail scan pattern (FA concluded isolated metal line short), report available
Unit was included in the FIT rate and meets spec<50
Dev No./Rev.: MPC 8572 / Rev2.1 / Rev2.2.1,
Description: PowerQUICC38H
Technology: CMOS90 SOI, Global Foundries
Report Rev.:3
PRQE: Navin Kumar
Package: 33x33 FC-PBGA, 1023 pins
Revision date: 01/28/14
Page 2 of 11
0/356
0 / 713
Electrostatic Discharge (ESD) and Latchup
Lot / Mask Set / Rev
HBM +/-2KV
CDM +/-500 V
Machine model
A
+/-150V
Latch-up
B
+/- 200 mA
QA8057 / 00M55R / Rev 1.1
0/3
0/3
0/3
0/3
QA8064 / 00M55R / Rev 1.1
0/3
0/3
0/3
0/3
QA8065 / 00M55R / Rev 1.1
0/3
0/3
0/3
0/3
0/ 9
0/ 9
C
QA0318 / 04M20X / Rev 2.2.1
0 /3
Totals
0/ 9
0/ 12
A
MM does not meet 200 V, Errata in place, listed below are the effected lynx pins that do not meet requirement of 200V but
pass at 150 V
B
C
LU is not a requirement for FSL qual due to SOI, however testing is performed as an FYI
All pins pass +/-500V CDM with exception of DDR_CLK pin which passes at +/-250V
Electrical Characterization
Lot / Mask Set / Rev
Room, Hot and Cold Temperatures
QA8057,QA8064,QA8065 / 01M44J / Rev 1.1
HTOL drift CZ (T0-T1025)
0/279
QA9031 / 01M20X / Rev2.0
HTOL drift CZ (T0-T1025)
0/78
QA9032/ 01M20X / Rev2.0
Electrical CZ
Matrix lot
QA0318/ 04M20X / Rev2.2.1
Electrical CZ
0/30
Dev No./Rev.: MPC 8572 / Rev2.1 / Rev2.2.1,
Description: PowerQUICC38H
Technology: CMOS90 SOI, Global Foundries
Report Rev.:3
PRQE: Navin Kumar
Package: 33x33 FC-PBGA, 1023 pins
Revision date: 01/28/14
Page 3 of 11
Environmental stress qualification with Supplier A underfill /S3 Bump
Temperature Cycle / -55ºC to 125ºC Air to Air with Preconditioning @ MSL3 / 245ºC IR Reflow
Assy Site / Substrate Supplier / Lots
MSL3 245 C
400 cycles
700 cycles
1000 cycles
ASEKH/NTK/37MG04
0 / 11
0 / 11
0 / 11
0 / 11
ASEKH/NTK/39MG21
0 / 39
0 / 39
0 / 39
0 / 39
ASEKH/NTK/41MG22
0 / 25
0 / 25
0 / 25
0 / 25
Total
0 / 75
0 / 75
0 / 75
0 / 75
Temperature Cycle / -40ºC to 125ºC Air to Air with Preconditioning @ MSL3 / 245ºC IR Reflow
Assy Site / Substrate Supplier / Lots
MSL3 245 C
500 cycles
850 cycles
1000 cycles
ASEKH/NTK/37MG21
0 / 80
0 / 80
0 / 80
0 / 80
ASEKH/NTK/41MG22
0 / 79
0 / 79
0 / 79
0 / 79
ASEKH/NTK/47MG39
0 / 80
0 / 80
0 / 80
0 / 80
Total
0 / 239
0 / 239
0
0 / 239
/ 239
Temperature Humidity Bias / 85ºC, 85%R.H., 0.65v with Preconditioning @ MSL3 / 245ºC IR Reflow
Assy Site / Substrate Supplier / Lots
MSL
504 Hours
1008 Hours
ASEKH/NTK/37MG03
0 / 15
0 / 15
0 / 15
ASEKH/NTK/37MG04
0 / 15
0 / 15
0 / 15
ASEKH/NTK/39MG21
0 / 15
0 / 15
0 / 15
Total
0 / 45
0 / 45
0 / 45
High Temperature Bake / 150ºC
Assy Site / Substrate Supplier / Lots
504 Hours
1008 Hours Industrial
ASEKH/NTK/37MG03
0 / 80
0 / 80
ASEKH/NTK/37MG04
0 / 80
0 / 80
ASEKH/NTK/39MG21
0 / 80
0 / 80
Totals
0 / 240
0 / 240
uHAST / 130°C/85%RH/15PSI, with Preconditioning @ MSL3 / 245ºC IR Reflow
Assy Site / Substrate Supplier /
Lots
MSL3 @245 C
96 Hours
144 Hours
ASEKH/NTK/39MG21
0 / 80
0 / 80
0 / 80
ASEKH/NTK/41MG22
0 / 80
0 / 80
0 / 80
ASEKH/NTK/47MG39
0 / 80
0 / 80
0 / 80
Totals
0 / 240
0 / 240
0 / 240
Dev No./Rev.: MPC 8572 / Rev2.1 / Rev2.2.1,
Description: PowerQUICC38H
Technology: CMOS90 SOI, Global Foundries
Report Rev.:3
PRQE: Navin Kumar
Package: 33x33 FC-PBGA, 1023 pins
Revision date: 01/28/14
Page 4 of 11
Environmental stress qualification with Supplier B underfill/S3 Bump
Temperature Cycle / -55ºC to 125ºC Air to Air with Preconditioning @ MSL3 / 245ºC IR Reflow
Assy Site / Substrate Supplier / Lots
MSL3 245 C
400 cycles
700 cycles
1000 cycles
ASEKH/NTK/
0/160
0/160
0/160
0/160
Total
0 / 160
0 / 160
0 / 160
0 / 160
Temperature Cycle / -40ºC to 125ºC Air to Air with Preconditioning @ MSL3 / 245ºC IR Reflow
Assy Site / Substrate Supplier / Lots
MSL3 245 C
500 cycles
850 cycles
1000 cycles
ASEKH/NTK/
0/160
0/160
0/160
0/160
Total
0 / 160
0 / 160
0 / 160
0 / 160
Temperature Humidity Bias / 85ºC, 85%R.H., 0.65v with Preconditioning @ MSL3 / 245ºC IR Reflow
Assy Site / Substrate Supplier / Lots
MSL
504 Hours
1008 Hours
ASEKH/NTK
0 / 30
0 / 30
0 / 30
Total
0 / 30
0 / 30
0 / 30
High Temperature Bake / 150ºC
Assy Site / Substrate Supplier / Lots
504 Hours
1008 Hours Industrial
ASEKH/NTK/
0 /160
0 /160
Total
0 / 160
0 / 160
uHAST / 130°C/85%RH/15PSI, with Preconditioning @ MSL3 / 245ºC IR Reflow
Assy Site / Substrate Supplier /
Lots
MSL3 @245 C
96 Hours
144 Hours
ASEKH/NTK
0/160
0/160
0/160
Totals
0 / 160
0 / 160
0 / 160
Dev No./Rev.: MPC 8572 / Rev2.1 / Rev2.2.1,
Description: PowerQUICC38H
Technology: CMOS90 SOI, Global Foundries
Report Rev.:3
PRQE: Navin Kumar
Package: 33x33 FC-PBGA, 1023 pins
Revision date: 01/28/14
Page 5 of 11
Environmental stress qualification with supplier B underfill/T5 Bump
Temperature Cycle / -55ºC to 125ºC Air to Air with Preconditioning @ MSL3 / 245ºC IR Reflow
Assy Site / Substrate Supplier / Lots
MSL3 245 C
500 cycles
1000 cycles
ASEKH/NTK/30MG47
0 / 29
0 / 29
0 / 29
Total
0 / 29
0 / 29
0 / 29
Temperature Cycle / -40ºC to 125ºC Air to Air with Preconditioning @ MSL3 / 245ºC IR Reflow
Assy Site / Substrate Supplier / Lots
MSL3 245 C
500 cycles
1000 cycles
ASEKH/NTK/30MG47
0 / 85
0 / 85
0/85
Total
0 / 85
0 / 85
0/85
Electrostatic Discharge (ESD) and Latchup
Lot / Mask Set / Rev
HBM +/-2KV
CDM +/-500 V
Machine model +/150V(a)
Latch-up +/- 200
ma(b)
QA9032 / 00M20X / Rev 2.0
0/3
0/3
0/3
0/3
Totals
0/ 3
0/3
0/ 3
0/ 3
(a) MM does not meet 200 V, Errata in place
(b) (b) LU is not a requirement for FSL qual due to SOI, however testing is performed as an FYI
MPC8572 KLM Assembly Site Qualification Product Reliability Data Summary
Temperature Cycle / -55ºC to 125ºC Air to Air with Preconditioning @ MSL3 / 245ºC IR Reflow
Assy Site / Substrate Supplier / Lots
MSL3 245 C
700 cycles
1000 cycles
KLM/Substrate Supplier “M”/Lot A
0 / 78
0 / 78
0 / 78
KLM/ Substrate Supplier “M”/Lot B
0 / 78
0 / 78
0 / 78
KLM/ Substrate Supplier “M”/Lot C
0 / 78
0 / 78
0 / 78
KLM/Substrate Supplier “C”/Lot A
0 / 78
0 / 78
0 / 78
KLM/Substrate Supplier “C”/Lot B
0 / 78
0 / 78
0 / 78
KLM/Substrate Supplier “C”/Lot C
0 / 78
0 / 78
0 / 78
Total
0 / 468
0 / 468
0 / 468
Dev No./Rev.: MPC 8572 / Rev2.1 / Rev2.2.1,
Description: PowerQUICC38H
Technology: CMOS90 SOI, Global Foundries
Report Rev.:3
PRQE: Navin Kumar
Package: 33x33 FC-PBGA, 1023 pins
Revision date: 01/28/14
Page 6 of 11
Temperature Humidity Bias / 85ºC, 85%R.H., 0.65v with Preconditioning @ MSL3 / 245ºC IR Reflow
Assy Site / Substrate Supplier / Lots
MSL3 245 C
504 hrs
1008 hrs
KLM/ Substrate Supplier “M”/Lot A
0 / 25
0 / 25
0 / 25
KLM/ Substrate Supplier “M”/Lot B
0 / 25
0 / 25
0 / 25
KLM/ Substrate Supplier “M”/Lot C
0 / 25
0 / 25
0 / 25
KLM/Substrate Supplier “C”/Lot A
0 / 25
0 / 25
0 / 25
KLM/Substrate Supplier “C”/Lot B
0 / 25
0 / 25
0 / 25
KLM/Substrate Supplier “C”/Lot C
0 / 25
0 / 25
0 / 25
Total
0 / 150
0 / 150
0 / 150
High Temperature Bake / 150ºC
Assy Site / Substrate Supplier / Lots
504 hrs
1008 hrs
KLM/ Substrate Supplier “M”/Lot A
0 / 78
0 / 78
KLM/ Substrate Supplier “M”/Lot B
0 / 78
0 / 78
KLM/ Substrate Supplier “M”/Lot C
0 / 78
0 / 78
KLM/Substrate Supplier “C”/Lot A
0 / 78
0 / 78
KLM/Substrate Supplier “C”/Lot B
0 / 78
0 / 78
KLM/Substrate Supplier “C”/Lot C
0 / 78
0 / 78
0 / 468
0 / 468
Total
uHAST / 110°C/85%RH/15PSI, with Preconditioning @ MSL3 / 245ºC IR Reflow
Assy Site / Substrate Supplier / Lots
MSL3 245 C
264 hrs
0 / 80
0 / 80
0 / 80
KLM/ Substrate Supplier “M”/Lot B
KLM/ Substrate Supplier “M”/Lot C
0 / 80
0 / 80
KLM/Substrate Supplier “C”/Lot A
0 / 80
0 / 80
KLM/Substrate Supplier “C”/Lot B
0 / 80
0 / 80
KLM/Substrate Supplier “C”/Lot C
0 / 80
0 / 80
0 / 480
0 / 480
KLM/ Substrate Supplier “M”/Lot A
Total
0 / 80
Dev No./Rev.: MPC 8572 / Rev2.1 / Rev2.2.1,
Description: PowerQUICC38H
Technology: CMOS90 SOI, Global Foundries
Report Rev.:3
PRQE: Navin Kumar
Package: 33x33 FC-PBGA, 1023 pins
Revision date: 01/28/14
Page 7 of 11
MPC8572 Pb-free Package Qualification in KLM
Temperature Cycle / -55ºC to 125ºC Air to Air with Preconditioning @ MSL3 / 245ºC IR Reflow
Assy Site / Substrate Supplier / Lots
MSL3 245 C
400 cycles
700 cycles
1000 cycles
KLM/Substrate Supplier “M”/Lot A
0 / 25
0 / 25
0 / 25
0 / 25
KLM/ Substrate Supplier “M”/Lot B
0 / 25
0 / 25
0 / 25
0 / 25
KLM/ Substrate Supplier “M”/Lot C
0 / 25
0 / 25
0 / 25
0 / 25
KLM/Substrate Supplier “C”/Lot A
0 / 25
0 / 25
0 / 25
0 / 25
KLM/Substrate Supplier “C”/Lot B
0 / 25
0 / 25
0 / 25
0 / 25
KLM/Substrate Supplier “C”/Lot C
0 / 25
0 / 25
0 / 25
0 / 25
Total
0 / 150
0 / 150
0 / 150
0 / 150
Temperature Humidity Bias / 85ºC, 85%R.H., 0.65v with Preconditioning @ MSL3 / 245ºC IR Reflow
Assy Site / Substrate Supplier / Lots
MSL3 245 C
504 hrs
1008 hrs
KLM/ Substrate Supplier “M”/Lot A
0 / 25
0 / 25
0 / 25
KLM/ Substrate Supplier “M”/Lot B
0 / 25
0 / 25
0 / 25
KLM/ Substrate Supplier “M”/Lot C
0 / 25
0 / 25
0 / 25
KLM/Substrate Supplier “C”/Lot A
0 / 25
0 / 25
0 / 25
KLM/Substrate Supplier “C”/Lot B
0 / 25
0 / 25
0 / 25
KLM/Substrate Supplier “C”/Lot C
0 / 25
0 / 25
0 / 25
Total
0 / 150
0 / 150
0 / 150
High Temperature Bake / 150ºC
Assy Site / Substrate Supplier / Lots
500 hrs
1000 hrs
KLM/ Substrate Supplier “M”/Lot A
0 / 77
0 / 77
KLM/Substrate Supplier “C”/Lot A
0 / 77
0 / 77
Total
0 / 154
0 / 154
uHAST Cond B (110°C/85%RH/15PSI), with Preconditioning @ MSL3 / 245ºC IR Reflow
Assy Site / Substrate Supplier / Lots
MSL3 245 C
264 hrs
KLM/ Substrate Supplier “M”/Lot B
0 / 25
0 / 25
0 / 25
0 / 25
KLM/ Substrate Supplier “M”/Lot C
0 / 25
0 / 25
KLM/Substrate Supplier “C”/Lot A
0 / 25
0 / 25
KLM/Substrate Supplier “C”/Lot B
0 / 25
0 / 25
KLM/Substrate Supplier “C”/Lot C
0 / 25
0 / 25
Total
0 / 150
0 / 150
KLM/ Substrate Supplier “M”/Lot A
Dev No./Rev.: MPC 8572 / Rev2.1 / Rev2.2.1,
Description: PowerQUICC38H
Technology: CMOS90 SOI, Global Foundries
Report Rev.:3
PRQE: Navin Kumar
Package: 33x33 FC-PBGA, 1023 pins
Revision date: 01/28/14
Page 8 of 11
MSL Pb-free Assembly Rework CZ (MSL6 (8 hrs TOL) with 1x reflow 245°C)
Assy Site / Substrate Supplier / Lots
Rework CZ
KLM/ Substrate Supplier “M”/Lot A
KLM/ Substrate Supplier “M”/Lot B
0 / 11
0 / 11
KLM/Substrate Supplier “C”/Lot A
0 / 11
KLM/Substrate Supplier “C”/Lot B
0 / 11
Total
0 / 44
MSL3/245°C CZ
Assy Site / Substrate Supplier / Lots
MSL3 245 C
KLM/ Substrate Supplier “M”/Lot A
KLM/ Substrate Supplier “M”/Lot B
0/5
0/5
KLM/ Substrate Supplier “M”/Lot C
0/5
KLM/Substrate Supplier “C”/Lot A
0/5
KLM/Substrate Supplier “C”/Lot B
0/5
KLM/Substrate Supplier “C”/Lot C
0/5
Total
0 / 30
Dev No./Rev.: MPC 8572 / Rev2.1 / Rev2.2.1,
Description: PowerQUICC38H
Technology: CMOS90 SOI, Global Foundries
Report Rev.:3
PRQE: Navin Kumar
Package: 33x33 FC-PBGA, 1023 pins
Revision date: 01/28/14
Page 9 of 11
FITs vs Junction Temperature: MPC8572
Thermal and Voltage Acceleration
eA = 0.7 eV, Beta = 10.5, 60% Confidence
50.00
Fit Rate (Failures/1E9 Device Hours)
0.9 V
1V
1.1 V
1.00
0.02
0
20
40
60
80
100
120
0.00
Junction Temperature (°C)
Tj
85C
90C
105C
0.9V
1
1
3
1V
3
4
10
1.1V
9
12
30
Dev No./Rev.: MPC 8572 / Rev2.1 / Rev2.2.1,
Description: PowerQUICC38H
Technology: CMOS90 SOI, Global Foundries
Report Rev.:3
PRQE: Navin Kumar
Package: 33x33 FC-PBGA, 1023 pins
Revision date: 01/28/14
Page 10 of 11
MTBF vs Junction Temperature: MPC8572
Thermal and Voltage Acceleration
eA = 0.7 eV, Beta = 10.5, 60% Confidence
1.00E+08
0.9 V
1V
1.1 V
1.00E+07
1.00E+06
MTBF (years)
1.00E+05
1.00E+04
1.00E+03
1.00E+02
1.00E+01
1.00E+00
Tj
85C
90C
105C
0
20
40
60
80
Junction Temperature (°C)
0.9V
1.00E+05
7.50E+04
3.10E+04
1V
3.60E+04
2.60E+04
1.10E+04
1.1V
1.20E+04
9.10E+03
3.80E+03
100
120
Revision History
Revision History
Revision
Date
Comment
Author
MPC8572 Industrial Qualification Report
Indira Gupta
03/24/11
Add r2.2.1 Qualification Data
Keith Minwell
05/22/13
Added Freescale KLM Assembly Site Qualification Data
Navin Kumar
01/28/14
Added Pb-free C4 Bump Qualification Data
Navin Kumar
Original
12/21/09
1
2
3
Dev No./Rev.: MPC 8572 / Rev2.1 / Rev2.2.1,
Description: PowerQUICC38H
Technology: CMOS90 SOI, Global Foundries
Report Rev.:3
PRQE: Navin Kumar
Package: 33x33 FC-PBGA, 1023 pins
Revision date: 01/28/14
Page 11 of 11