DC Series The Global Expert in Solid State Relay Technology DC Series ABOUT US Crydom, a brand of Custom Sensors & Technologies (CST) and global expert in Solid State Relay Technology, has a distinguished record of providing high quality, world class Solid State Relay and Control Products for a variety of heating, lighting and motion control applications. Crydom products, coupled with unparalleled technical support, timely delivery and competitive pricing, provide Crydom’s clients with the innovative products and support necessary to succeed in today’s competitive and fast paced global markets. Crydom’s new “PowerPlus DC Series” of DC output Panel mounted Solid State Relays expands Crydom’s Series 1 line of DC output SSRs with new features including an optional clear IP20 “touch safe” cover, LED input status indicator and higher speed switching circuit minimizing switching losses and permitting higher frequency PWM operation. The “PowerPlus DC Series” also includes new models accepting AC control voltages as well as traditional DC control models. Crydom’s extensive selection of standard off-the-shelf products is constantly being updated and expanded through its continuous improvement and aggressive new product development programs. Utilizing state of the art designs, materials and technology, Crydom offers a wide range of AC and DC output SSRs in industry standard Panel Mount, PCB Mount and DIN Rail packages, all meeting global safety and standards agency requirements such as CE, RoHS, UL, IEC, etc. Bolstered by four decades of Solid State Relay operations experience, Crydom also specializes and encourages “POWERPLUS DC” PANEL MOUNTED DC OUTPUT SOLID STATE RELAYS adapted and fully custom-designed SSR products for nearly any application where unique specifications and optimized performance are critical for success. Crydom’s modern purpose-built 100,000 square foot manufacturing The “PowerPlus DC” product line features Crydom’s advanced DC switching technology utilizing low power dissipation power FETs coupled with 2.5 Kv optical coupling which provides reliable high power DC switching up to 100 amps and operating voltages to 400 VDC. Available options include a 4 to 32 VDC or 90 to 140 VAC input and a factory installed phase change thermal interface pad. Crydom “PowerPlus DC” SSRs are CE certified to both the Low Voltage & EMC Directives, RoHS & China RoHS compliant, UL and cUL Recognized. For more information on “PowerPlus DC” Series SSRs, contact the nearest Crydom Distributor, Representative or Local Crydom Sales Office, or visit our website at www.crydom.com facility houses all aspects of its ISO certified operation including Design and Development Engineering, Manufacturing Operations and Quality Assurance, Customer Service, Finance, Marketing and General Management, permitting close coordination of all aspects of Crydom’s activities. Applications Engineering and Sales support are both performed in the field to provide Crydom’s Customers with the unparalleled technical and commercial support. Following rigid design guidelines and standards, Crydom products have set the bench mark for SSR performance and reliability world wide. In addition to award winning designs, Crydom has acquired an impressive list of patents related to SSRs and Solid State Controls, while continuing to develop new circuit and technology-related inventions as part of extensive R&D programs. To learn more about Crydom SSR technology and products, or how an alliance with Crydom can contribute to the success of your project, visit www.crydom.com or contact your authorized Crydom Distributor or Crydom Customer Service Representative today. www.crydom.com DC Series DC Series High Current DC Output SSRs 10-100 Amp Logic Compatible Control Inputs of either 4 to 32 VDC or 90 to 140 VAC Optional IP20 Protective Cover & Thermal Interface Pad Optically Isolated Trigger Circuit for enhanced switching MOSFET Output for Low On-State Resistance LED Input Status Indicator UL Resistive Load ratings CE, RoHS & China RoHS compliant DC60x10 Output Specifications (A) DC60x20 DC60x40 Blocking Voltage [VDC] DC60x60 DC60D80 DC60D100 60 80 100 60 Operating Voltage [VDC] 7-48 Load Current UL508 at Rated Voltage [A] (B) 10 20 40 Minimum Load Current [mA] 2.5 78 108 163 200 258 326 Maximum On-State Voltage Drop @ Rated Current [VDC] 0.33 0.35 0.62 0.62 0.75 0.59 Maximum On-State Resistance (RDS-On) [mOhm] Maximum Off-State Leakage Current @ Rated Voltage [mA] 33.4 17.6 15.6 10.4 9.4 5.9 Maximum Surge Current (10 msec) [ADC] Thermal Resistance Junction to Case (RqJC) [°C/W] Maximum PWM [Hz] (C) Nominal Output Capacitance [nf] 0.1 2.1 1.2 1.1 0.8 0.7 0.53 1 000 1 000 900 900 700 700 DC100x60 DC100D80 DC100D100 60 80 100 167 0.6 10 215 0.72 9 272 0.56 5.6 0.58 800 0.55 550 0.42 450 DC200D60 DC400x10 1 DC100x10 Output Specifications (A) DC100x20 DC100x40 Blocking Voltage [VDC] 100 Operating Voltage [VDC] 7-72 Load Current UL508 at Rated Voltage [A] (B) 10 20 40 2.5 Minimum Load Current [mA] Maximum Surge Current (10 msec) [ADC] Maximum On-State Voltage Drop @ Rated Current [VDC] Maximum On-State Resistance (RDS-On) [mOhm] 66 0.32 32 91 0.34 17 136 0.6 15 1.44 1 000 0.85 1 000 0.78 900 0.15 Maximum Off-State Leakage Current @ Rated Voltage [mA] Thermal Resistance Junction to Case (RqJC) [°C/W] Maximum PWM [Hz] (C) Nominal Output Capacitance [nf] 1 DC200x10 Output Specifications (A) DC200x20 Blocking Voltage [VDC] Operating Voltage [VDC] Load Current UL508 at Rated Voltage [A] (B) Minimum Load Current [mA] 10 20 71 0.66 66 81 1.1 51 Thermal Resistance Junction to Case (RqJC) [°C/W] 1.05 Maximum PWM [Hz] (C) Nominal Output Capacitance [nf] 1 000 Control Voltage Range Minimum Turn-On Voltage Must Turn-Off Voltage Maximum Reverse Voltage Minimum Input Current (for On-State) Maximum Input Current 40 60 10 20 2.5 167 1 24 245 1.1 17 32 2.3 230 0.85 0.51 0.42 0.57 1 000 900 400 900 Maximum Off-State Leakage Current @ Rated Voltage [mA] DC400D20 400 7-300 2.5 Maximum Surge Current (10 msec) [ADC] Maximum On-State Voltage Drop @ Rated Current [VDC] Maximum On-State Resistance (RDS-On) [mOhm] Input Specifications (A) DC200x40 200 7-150 0.2 48 3 155 0.4 1 0.45 450 1 DCxxxDxx DCxxxAxx 4 - 32 VDC 90 - 140 VAC 4 VDC 90 VAC 1.5 VDC 20 VAC -32 VDC 11 mA @ 4 VDC 12 mA @ 32 VDC N/A 11 mA @ 90 VAC 13 mA @ 140 VAC Input is Current Regulated Nominal Input Impedance Maximum Turn-On Time (tod + tos) [µsec] (D) 75 10 050 Maximum Turn-Off Time (tfd + tfs) [µsec] (D) 320 10 080 General Notes (A) All parameters at 40ºC unless otherwise specified. (B) Heat sinking required, see derating curves. (C) PWM ratings applies only for DC input models. A minimum of 8 Vdc have to be applied in the control. For more information see datasheet. (D) See Switching Time Diagram. VOUT is typical of a resistive load. Complete specifications of these & other Crydom products available at: www.crydom.com To view available Installation Sheet scan the QR code with your smartphone or visit www.crydom.com DC Series DCxxxDxx General Specifications (A) DCxxxAxx Dielectric Strength, Input-Output to Baseplate (50/60Hz) [Vrms] 2500 Minimum Insulation Resistance (@ 500 VDC) Maximum Capacitance, Input to Output [pF] 109 10 Ambient Operating Temperature Range [ºC] Ambient Storage Temperature Range [ºC] -20 to 65 -30 to 80 -40 to 125 IP ratings IP00 / IP20 for suffix C Status Indicator Display Green (On) Weight (typical) [oz] (gr) Encapsulation 2.64 (75) 2.992 (85) Epoxy Free Thermally Conductive Epoxy Output Terminals Screw / Combo Drive 8-32 Input Terminals Screw / Combo Drive 6-32 Humidity 5 to 85% HR Part Number Nomenclature (E) 40 Operating Voltage 60: 7-48 VDC 100: 7-72 VDC 200: 7-150 VDC 400: 7-300 VDC C V + A + 100 - V H Load Load + DC - Thermal Pad Blank: Not Included H: Included + Control Voltage A: 90-140 VAC D: 4-32 VDC Series Wiring Diagram (F, G) Cover Blank: Not Included C: Included Rated Load Current 10: 10 Amps 20: 20 Amps (Not valid with 400A suffix) 40: 40 Amps (Not valid with 400x suffixes) 60: 60 Amps (Not valid with 200A, 400x suffixes) 80: 80 Amps (60D & 100D suffixes only) 100: 100 Amps (60D & 100D suffixes only) 1 (–) 1 2 (+) 2+ OUTPUT 1 (–) 1 S O L I D S TAT E R E L AY Required for valid part number For options only and not required for valid part number INPUT 2+ OUTPUT S O L I D S TAT E R E L AY DCXXXXXX 4 2 (+) DCXXXXXX 3+ 4 3+ INPUT TABLE 1. Part Number Availability Table Rated Operating Voltage Control Voltage 4 (– / ) Operational Current 10 A 20 A 40 A 60 A 80 A 3 (+ / ) 4 (– / ) 3 (+ / ) 100 A 4-32 VDC 60 VDC 90-140 VAC 4-32 VDC 100 VDC 90-140 VAC 4-32 VDC 200 VDC 90-140 VAC 4-32 VDC 400 VDC 90-140 VAC Mechanical Dimensions Tolerances: ±0.02 in / 0.5 mm All dimensions are in: inches [millimeters] IP00 0.33 [8.3] 1 Mounting Hole/Slot 0.19 [4.9] DIA. (Front view) (Side view) 1.1 [27.9] 0.79 [20.1] INPUT 1.0 [25.4] 0.38 [9.5] 1.75 [44.5] 1 1.7 [43.2] DCXXXXXX (Front view) 2.26 [57.3] 1.22 [31] 2.29 [58.21 1.05 [26.8] OUTPUT 2+ Mounting Hole/Slot 0.19 [4.9] DIA. DCXXXXXX 0.25 [6.3] DIA. (4PL) INPUT 3+ 1.0 [25.4] 1.75 [44.5] (E) Not all part combinations available, see TABLE 1. (F) Inductive loads must be diode supressed as indicated. (G) Load can be wired to either terminal 1 or terminal 2. Proper polarity must be observed all the time for the power supply and load with terminal 2 being positive with respect to terminal 1. Questions? Call or e-mail: America Tel.: +1 (877) 502 5500 e-mail: [email protected] 2.25 [57.2] S O L I D S TAT E R E L AY 4 3+ 0.28 [7] (Side view) 1.1 [27.9] 2+ OUTPUT S O L I D S TAT E R E L AY 4 IP20 EMEA Tel.: +44 (0) 1202 606030 e-mail: [email protected] Asia Tel.: +86 (0) 21 2401 7766 e-mail: [email protected] 1.3 [32.9] DC Series Block Diagram Switching Time Diagram Turn-On Time Maximum = tod + tos Turn-Off Time Maximum = tfd + tfs Input Control Circuit 2/+ VCTRL 3/+A1 Output Control Status Indicator VOUT 4/-A2 tfd tod 1/- tos tfs TABLE 2. Compatible Accessories (H) Heat Sinks 5.0º 3.5º 2.0º 2.0º 1.5º 1.0º 0.5º HS501DR HS351 HS351DR HS202 HS202DR HS201 HS201DR HS151 HS151DR HS103 HS103DR HS053 DC Series Part No. HK1 TRM1 (J) TRM6 DC60x10 / DC100x10 DC60x20 / DC100x20 DC60x40 / DC100x40 DC60x60 / DC100x60 DC60D80 / DC100D80 DC60D100 / DC100D100 DC200x10 DC200x20 DC200x40 DC200D60 DC400x10 DC400x20 (H) Thermal pad and IP20 plastic cover are available as options for this family. See Part Number Nomenclature for information on how to order them. (J) Compatible with IP00 versions only. Derating Curves DC Input DC60D10 DC60D20 5ºC/W 5ºC/W 6 4 2 20 40 15 30 Load Current (Amps) 8 Load Current (Amps) Load Current (Amps) 10 DC60D40 1.5ºC/W 10 5 0 0 20 30 40 50 60 Ambient Temperature (ºC) 70 80 3.5ºC/W 5ºC/W 20 10 0 20 30 40 50 60 70 80 20 30 Ambient Temperature (ºC) Complete specifications of these & other Crydom products available at: www.crydom.com 40 50 60 Ambient Temperature (ºC) 70 80 DC Series DC60D60 1ºC/W DC60D80 2ºC/W 0.5ºC/W 5ºC/W 20 30 40 50 60 70 60 40 20 80 40 60 70 DC100D10 DC100D20 5ºC/W 5ºC/W 4 2 30 40 50 60 70 30 10 5 30 40 0.5ºC/W 50 60 70 1.5ºC/W 0.5ºC/W 5ºC/W 20 70 80 30 40 50 60 70 4 2 60 70 30 10 5 40 50 60 70 60 70 80 Ambient Temperature (ºC) Questions? Call or e-mail: America Tel.: +1 (877) 502 5500 e-mail: [email protected] 5ºC/W 10 20 30 40 50 60 70 80 DC400D20 3.5ºC/W 0.5ºC/W 5ºC/W 1ºC/W 2ºC/W 5ºC/W 20 8 Load Current (Amps) Load Current (Amps) 50 80 Ambient Temperature (ºC) 6 4 2 15 10 5 0 0 0 70 20 80 10 40 2C/W DC400D10 1.5ºC/W 20 60 0 30 5ºC/W 40 50 1ºC/W 5ºC/W 15 20 60 30 40 DC200D40 3.5ºC/W DC200D60 20 30 Ambient Temperature (ºC) 3.5ºC/W 5ºC/W Ambient Temperature (ºC) 40 Ambient Temperature (ºC) 2ºC/W 3.5ºC/W 20 20 80 80 40 20 0 0 70 60 80 Load Current (Amps) Load Current (Amps) 6 50 1.5ºC/W DC200D20 2ºC/W 8 60 80 Ambient Temperature (ºC) 10 50 0 20 5ºC/W 0.5ºC/W 40 DC100D100 3.5ºC/W 40 DC200D10 40 30 Ambient Temperature (ºC) Load Current (Amps) Load Current (Amps) 60 5ºC/W 100 Ambient Temperature (ºC) 30 3.5ºC/W 10 20 0 50 80 20 80 60 0 70 0 20 5ºC/W 20 60 DC100D40 Ambient Temperature (ºC) 40 50 1.5ºC/W 80 20 40 DC100D80 2ºC/W 40 30 Ambient Temperature (ºC) 15 80 60 30 20 40 DC100D60 20 40 20 Ambient Temperature (ºC) 1ºC/W 60 20 0 20 5ºC/W 80 80 Load Current (Amps) 6 0 Load Current (Amps) 50 Ambient Temperature (ºC) Load Current (Amps) Load Current (Amps) 30 Ambient Temperature (ºC) 8 3.5ºC/W 0 20 10 1.5ºC/W 100 0 20 Load Current (Amps) 0.5ºC/W 5ºC/W Load Current (Amps) 40 0 Load Current (Amps) DC60D100 3.5ºC/W 80 Load Current (Amps) Load Current (Amps) 60 1.5ºC/W 20 30 40 50 60 70 Ambient Temperature (ºC) EMEA Tel.: +44 (0) 1202 606030 e-mail: [email protected] 80 20 30 40 50 60 Ambient Temperature (ºC) Asia Tel.: +86 (0) 21 2401 7766 e-mail: [email protected] 70 80 DC Series DC60A10 DC60A20 5ºC/W 5ºC/W 8 Load Current (Amps) Load Current (Amps) 10 6 4 2 20 40 15 30 10 5 20 25 30 35 40 45 50 55 60 20 65 25 30 Ambient Temperature (ºC) 35 50 55 60 20 65 20 35 40 45 50 55 6 4 2 60 65 25 30 35 40 45 50 55 60 10 25 30 35 40 45 50 55 60 25 30 35 40 1ºC/W 5ºC/W 45 50 55 60 30 10 5 0 30 35 40 45 50 55 60 65 Ambient Temperature (ºC) 1ºC/W 20 25 20 45 10 55 60 Load Current (Amps) 60 65 3.5ºC/W 60 65 5ºC/W 4 2 0 20 25 30 35 40 45 50 55 60 65 20 25 5ºC/W 50 50 6 0 40 45 8 5 35 40 10 10 30 35 1.5ºC/W 5ºC/W 15 25 30 DC400A10 2ºC/W 20 20 55 2 Ambient Temperature (ºC) 2ºC/W 65 4 DC400A20 0.5ºC/W 60 Ambient Temperature (ºC) 0 25 55 6 65 Load Current (Amps) 15 Load Current (Amps) 40 50 8 Ambient Temperature (ºC) 20 45 5ºC/W 5ºC/W DC200A40 3.5ºC/W 40 0 20 DC200A20 20 35 10 Ambient Temperature (ºC) 2ºC/W 30 DC200A10 2ºC/W 20 65 25 DC100A60 0 20 65 5 Ambient Temperature (ºC) 40 0 60 10 20 Load Current (Amps) Load Current (Amps) 20 55 15 65 60 30 50 Ambient Temperature (ºC) 1ºC/W 5ºC/W 40 45 0 20 DC100A40 3.5ºC/W 40 5ºC/W 8 Ambient Temperature (ºC) 1.5ºC/W 35 20 0 30 30 DC100A20 Load Current (Amps) 40 25 25 Ambient Temperature (ºC) 10 Load Current (Amps) Load Current (Amps) 45 5ºC/W 0 Load Current (Amps) 40 5ºC/W 60 20 10 DC100A10 2ºC/W 5ºC/W 20 Ambient Temperature (ºC) DC60A60 1ºC/W 3.5ºC/W 0 0 0 Load Current (Amps) DC60A40 1.5ºC/W Load Current (Amps) Derating Curves AC Input 65 Ambient Temperature (ºC) Complete specifications of these & other Crydom products available at: www.crydom.com 30 35 40 45 50 Ambient Temperature (ºC) 55 AMERICA EUROPE, MIDDLE EAST & AFRICA United States & Canada Crydom Inc 2320 Paseo de las Americas, Suite 201 San Diego, CA 92154 Sales Support: Tel.: +1 (877) 502 5500 Fax: +1 (619) 210 1590 [email protected] Technical Support: Tel.: +1 (877) 702 7700 [email protected] United Kingdom Crydom SSR Ltd Arena Business Centre Holyrood, Close Poole, Dorset BH17 7FJ Sales Support Tel.: +44 (0) 1202 606030 Fax: +44 (0) 1202 606035 [email protected] Tech Support [email protected] Mexico American Countries CST Latinoamerica Alameda Rio Negro, 1030, 18º andar – Conjunto 1803 CEP: 06454-000 Barueri - São Paulo Brasil Tel.: +55 (11) 2505 7500 Fax: +55 (11) 2505 7507 [email protected] Austria & Switzerland Italy Tel.: +44 (0) 1202 606030 Fax: +44 (0) 1202 606035 [email protected] Tel.: +39 (0) 2 665 99 260 Fax: +39 (0) 2 665 99 268 [email protected] Belgium Spain Tel.: +32 (0) 2 460 4413 Fax: +32 (0) 2 461 2614 [email protected] Tel.: +34 902 876 217 Fax: +34 902 876 219 [email protected] France Netherlands Tel.: +33 (0) 810 123 963 Fax: +33 (0) 810 057 605 [email protected] Tel.: +31 (0) 71 582 0068 Fax: +31 (0) 71 542 1648 [email protected] Germany Middle East, Africa & Other European Countries Tel.: +49 (0) 180 3000 506 Fax: +49 (0) 180 3205 227 [email protected] ASIA PACIFIC China & Hong Kong Custom Sensors & Technologies Asia (Shanghai) Ltd. 13th floor Chang Feng International Tower 89 Yunling Road (East) Putuo District Shanghai, 200062 Sales Support Tel.: +86 (0) 21 6065 7725 Fax: +86 (0) 21 6065 7749 [email protected] Tech Support [email protected] Taiwan & Japan Specifications are subject to change without prior notice. Crydom and the Crydom logo are registered trademarks of Crydom Inc. 08/2011 Tel. : +44 (0) 1202 606030 Fax: +44 (0) 1202 606035 [email protected] India Custom Sensors & Technologies 2F, No. 39, Ji-Hu Road Nei-Hu Dist. Taipei 114 Tel: +886 2 8751 6388 Fax: +886 2 2657 8725 [email protected] CST Sensors India Pvt Ltd 4th Floor, Trident Towers, No. 23, 100 Ft- Ashoka Pillar Road, 2nd Block, Jayanagar, Bangalore- 560011 Tel: +91 (80) 4113 2204 /05 Fax: +91 (80) 4113 2206 [email protected] South Korea South East Asian & Pacific Countries Custom Sensors & Technologies 2F, Jeil Bldg., 94-46 Youngdeungpo-dong 7-ga Youngdeungpo-gu, Seoul, 150-037 Tel.: +82 2 2629 8312 Fax: +82 2 2629 8310 [email protected] CAT/CR/DC/EN © 2011 Crydom Inc., All Rights Reserved. Southern & Central Automatismo Crouzet S.A. de C.V. 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