DataSheet

Panel Mount
DataSheet
Series 1 480 VAC
• Ratings from 25A to 90A @ 48-530 VAC
• SCR output for heavy industrial loads
• Zero turn-on or instantaneous turn-on outputs
• UL/CSA/VDE Approved, CE Compliant to EN60950-1
• Improved SEMS screw and washer
• Redesigned housing with anti-rotation barriers
• AC or DC control
• Direct bond copper substrate
• EMC compliant to Level 3
• Direct power lead frame
• Epoxy free design
For Generation 3 datasheet click here
PRODUCT SELECTION
Control Voltage
25A
50A
75A
90A
D4825
A4825
D4850
A4850
D4875
A4875
D4890
A4890
Termination
Blank: Screw
F: Quick Connect (7)
K: Hex standoffs (11)
Thermal Pad
Blank: Not Included
H: Included
4-32 VDC
90-280 VAC
AVAILABLE OPTIONS
Control Voltage
A: 90-280 VAC
D: 4-32 VDC
A
48
25
K
S
Operating
Rated Load Current
Voltage
25: 25 Amps
48: 48-530 VAC 50: 50 Amps
75: 75 Amps
90: 90 Amps
H
Snubber
Blank: Not Included
S: Included
-10
Switching Type
Blank: Zero Voltage Turn-On
-10: Instantaneous Turn-On (8)
Required for valid part number
For options only and not required for valid part number
* Not all part number combinations are available.
Contact Crydom Technical support for information on
the availability of a specific part number.
OUTPUT SPECIFICATIONS (1)
Description
Operating Voltage (47-440Hz) [Vrms] (2)
Transient Overvoltage [Vpk]
Maximum Off-State Leakage Current @ Rated Voltage [mArms] (3)
Minimum Off-State dv/dt @ Maximum Rated Voltage [V/µsec]
Maximum Load Current [Arms] (4)
Minimum Load Current [mArms]
Maximum 1 Cycle Surge Current (50/60Hz) [Apk]
Maximum On-State Voltage Drop @ Rated Current [Vrms]
Thermal Resistance Junction to Case (Rjc) [°C/W]
Maximum 1/2 Cycle I² t for Fusing (50/60Hz) [A² sec]
Minimum Power Factor (at Maximum Load)
25A
50A
75A
90A
48-530
800
1
500
25
150
239/250
1.15
0.8
285/259
0.5
48-530
800
1
500
50
150
597/625
1.15
0.45
1770/1621
0.5
48-530
800
1
500
75
150
954/1000
1.15
0.3
4555/4150
0.5
48-530
800
1
500
90
150
1145/1200
1.15
0.27
6560/5976
0.5
INPUT SPECIFICATIONS (1)
Description
Control Voltage Range
Maximum Reverse Voltage
Minimum Turn-On Voltage
Minimum Turn-Off Voltage
Minimum Input Current
Maximum Input Current
Nominal Input Impedance
Maximum Turn-On Time [msec]
Maximum Turn-Off Time [msec]
D48xx
A48xx
4-32 VDC
-32 VDC
4.0 VDC (5)
1.0 VDC
7.0 mA
12 mA
Current Regulated
1/2 Cycle (6)
1/2 Cycle
90-280 Vrms (60Hz)
90 Vrms
10 Vrms
5.0 mA
10 mA
Current Regulated
20
30
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Copyright © 2013 Crydom Inc. Specifications subject to change without notice.
Panel Mount
DataSheet
GENERAL SPECIFICATIONS (1)
Description
Parameters
Dielectric Strength, Input/Output/Base (50/60Hz)
Minimum Insulation Resistance (@ 500 VDC)
4000 Vrms
109 Ohm
8 pF
-40 to 80 °C
-40 to 125 °C
2.6 oz (74.9 g)
94 V-0
Aluminum
13-15 /1.5-1.7
18-20 / 2.0-2.2
18-20 / 2.0-2.2
w/”K” option 8-10 / 0.9-1.13
85% non-condensing
11,641,553 hours (1,328 years)
7,210,376 hours (823 years)
Maximum Capacitance, Input/Output
Ambient Operating Temperature Range
Ambient Storage Temperature Range
Weight (typical)
Housing Material
Baseplate Material
Input Terminal Screw Torque Range (in-lbs/Nm)
Load Terminal Screw Torque Range (in-lbs/Nm)
SSR Mounting Screw Torque Range (in-lbs/Nm)
Input/Load Terminal Screw Torque Range (in-lbs/Nm) (11)
Humidity
MTBF (Mean Time Between Failures) at 40°C ambient temperature (12)
MTBF (Mean Time Between Failures) at 60°C ambient temperature (12)
WIRING DIAGRAM
AC
1
2 ( )
OUTPUT
2
S O L I D S TAT E R E L AY
4
INPUT
4 (– / )
Wire Size
(Solid / Stranded)
Terminals
Input
Output
Wire Pull-Out
Strength (lbs)[N]
24 AWG (0.2 mm2) / 0.2 [minimum]
10 [44.5]
2 x 12 AWG (3.3 mm2) / 3.3 [maximum]
90 [400]
20 AWG (0.5 mm2) / 0.518 [minimum]
30 [133]
mm2)
110 [490]
2 x 10 AWG (5.3
/ 5.3
2 x 8 AWG (8.4 mm2) / 8.4 [maximum]
25
Input Current (mA)
Load (10)
1 ( )
Input Current vs Input Voltage
Standard Regulated “DC” Inputs
Recommended Wire Sizes
V
90 [400]
20
15
10
5
0
0
3
5
10
15
20
25
DC Input Voltage
3 (+ / )
EQUIVALENT CIRCUIT BLOCK DIAGRAMS
Diagram: Series 1 DC
Diagram: Series 1 AC
-DC 4
1 AC
Trigger
Circuit
+DC 3
Current
Limiter
AC 4
1 AC
AC/DC
Converter
(9)
2 AC
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AC 3
Copyright © 2013 Crydom Inc. Specifications subject to change without notice.
Current
Limiter
Trigger
Circuit
(9)
2 AC
30
Panel Mount
DataSheet
MECHANICAL SPECIFICATIONS (1)
Tolerances: ±0.02 in / 0.5 mm
All dimensions are in: inches [millimeters]
Screw Termination
1.1
[27.9]
0.49
[12.4]
1
1.88
[47.6]
OUTPUT
INPUT
1.1
[27.9]
0.49
[12.4]
0.89
[22.6]
Mounting
Hole/Slot
0.19 [4.9]
DIA.
1
2
S O L I D S TAT E R E L AY
4
Hex Standoff Termination (“K” Option) (11)
2.25
[57.3]
1.7
[43.2]
1.88
[47.6]
OUTPUT
INPUT
1.58
[40.2]
0.49
[12.4]
1
1.88
[47.6]
OUTPUT
Faston Terminal(13)
0.25 x 0.032
INPUT
1.40
[35.6]
1.75
[44.5]
(4 places)
1.0
[25.4]
Quick Connect Termination (“F” Option) - Up to 50 Amp (7)
1.31
[33.4]
2
2.25
[57.3]
1.88
[47.6]
3
(2 places)
1.25
[31.8]
1.31
[33.4]
0.45
[11.4]
OUTPUT
2
S O L I D S TAT E R E L AY
4
Faston Terminal(13)
0.187 x 0.020
(4 places)
(2 places)
1
1.7
[43.2]
Faston Terminal(13)
0.25 x 0.032
1.58
[40.2]
0.63
[16.0]
Mounting
Hole/Slot
0.19 [4.9]
DIA.
(2 places)
S O L I D S TAT E R E L AY
4
0.93
[23.6]
(2 places)
Quick Connect Termination (“F” Option) - Up to 25 Amp (7)
Mounting
Hole/Slot
0.19 [4.9]
DIA.
3
1.75
[44.5]
1.75
[44.5]
2.25
[57.3]
1.70
[43.2]
1.0
[25.4]
1.0
[25.4]
1.04
[26.4]
2
S O L I D S TAT E R E L AY
4
3
Mounting
Hole/Slot
0.19 [4.9]
DIA.
INPUT
0.49
[12.4]
1.40
[35.6]
1.75
[44.5]
2.25
[57.3]
1.7
[43.2]
3
Faston Terminal(13)
0.187 x 0.020
(2 places)
1.25
[31.8]
GENERAL NOTES
(1) All parameters at 25°C unless otherwise specified.
(2) For “S” option, operating voltage frequency is 47-63Hz.
(3) For parts with option “S” maximum leakage current is 10mA.
(4) Heat sinking required, see derating curves. For “K” option maximum current up to 50 Amp.
(5) Increase minimum voltage by 1V for operations from -20 to -40°C.
(6) Turn-on time for Instantaneous turn-on versions is 0.02 msec (DC Control Models).
(7) Single pair (up to 25A) Double pair* (50A model only). *Caution: User must connect to both pairs.
(8) Instantaneous turn-on not recomended for capacitive loads. Use zero turn-on only.
(9) Elective Internal Snubber, “S” option.
(10) Load can be wired to either SSR output terminal 1 or 2.
(11) Option “K” is intended only for use in attaching a printed circuit board to the SSR or mounting the SSR to a printed circuit board (PCB minimum thickness is 0.031 in)
(12) All parameters at 50% power rating and 100% duty cycle (contact Crydom tech support for detailed report).
(13) Mechanical dimensions vary fro m G3 models.
For additional information or specific questions, contact Crydom Technical Support.
Do not forget to visit us at: www.crydom.com
Copyright © 2013 Crydom Inc. Specifications subject to change without notice.
Panel Mount
DataSheet
SURGE CURRENT INFORMATION
50 A
600
200
500
Surge Current (Amp)
Surge Current (Amp)
25 A
250
150
100
50
0
0.01
0.1
1
Surge Duration (Secs)
400
300
200
100
10
0
0.01
10
1200
1050
900
750
600
450
300
150
0
0.01
0.1
1
Surge Duration (Secs)
90 A
Surge Current (Amp)
Surge Current (Amp)
75 A
900
800
700
600
500
400
300
200
100
0
0.01
10
0.1
1
Surge Duration (Secs)
0.1
1
Surge Duration (Secs)
Non repetitive peak surge current at Tj initial 40ºC.
THERMAL DERATE INFORMATION
25 A
1.5ºC/W
50 A
2ºC/W
0.7ºC/W
3ºC/W
20
15
10
5
0
20
30
40
50
60
70
Ambient Temperature (ºC)
40
30
20
10
0
80
20
30
40
50
60
70
Ambient Temperature (ºC)
75 A
0.5ºC/W
0.7ºC/W
0.5ºC/W
1.5ºC/W
Load Current (Amps)
Load Current (Amps)
60
45
30
15
20
30
80
90 A
1ºC/W
75
0
2ºC/W
1.5ºC/W
50
Load Current (Amps)
Load Current (Amps)
25
1ºC/W
40
50
60
70
Ambient Temperature (ºC)
80
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90
80
70
60
50
40
30
20
10
0
20
Copyright © 2013 Crydom Inc. Specifications subject to change without notice.
30
0.7ºC/W
1ºC/W
1.5ºC/W
40
50
60
70
Ambient Temperature (ºC)
80
10
Panel Mount
DataSheet
AGENCY APPROVALS
EN60950 : Meets the requirements of sections1.5: 1,7: 2.9: 2.10.5.3: 4.2: 4.5: 4.7:
Designed in accordance with the requirements of IEC 62314
IEC 61000-4-2 : Electrostatic Discharge – Level 3
IEC 61000-4-4 : Electrically Fast Transients – Level 3
IEC 61000-4-5 : Electrical Surges – Level 3
IEC 60068-2-6 : Vibration 0.33mm and 0.75 mm Amplitude over 10-55 Hz
IEC 60068-2-27 : Shock Resistance 15g/11ms
E116949
LR81689
10143 UG
Series 1 has Environmental Product declarations type III conforming to ISO 14025.
ACCESORIES
Recommended Accessories
New Accessories!
Protective Cover & Hardware Kits
Protective Cover
Part number: KS101
Clear plastic cover compatible with all new
S1 designs. Safety covers provide added
protection from electric shock when
installing or checking equipment.
Cover
Hardware
Kit
KS101
HK1
HS501DR
5.0
TRM1
HSP-1
HK4
HS301 / HS301DR
3.0
TRM6
HSP-2
HS251
2.5
HS202 / HS202DR
2.0
HS201 / HS201DR
2.0
HS172
1.7
HS151 / HS151DR
1.5
HS122 / HS122DR
1.2
HS103 / HS103DR
1.0
HS101
1.0
HS073
0.7
HS072
0.7
HS053
0.5
HS033
0.36
HS023
0.25
Hardware Kit
Part number: HK4
Bag with 2 square brass accessories and 2
screw 8-32 x 5/8 for output. Used to mount
TMR1 lug terminals.
Heat Sink
Part No.
Thermal Resistance Lug Terminal Thermal Pad
[ºC/W]
Rev. 112614
Do not forget to visit us at: www.crydom.com
Copyright © 2013 Crydom Inc. Specifications subject to change without notice.
Panel Mount
DataSheet
DANGER / PELIGRO / DANGER /GEFAHR / PERICOLO / 危险
HAZARD OF
ELECTRIC
SHOCK,
EXPLOSION,
OR ARC FLASH.
• Disconnect all
power before
installing or
working with
this equipment.
• Verify all
connections
and replace all
covers before
turning on
power.
Failure to follow
these
instructions will
result in death
or serious injury.
RIESGO DE
DESCARGA
ELECTRICA O
EXPLOSION.
• Desconectar
todos los
suministros de
energia a este
equipo antes
de trabajar
con este equipo.
• Verificar todas
las conexiones
y colocar todas
las tapas antes
de energizer
el equipo.
El
incumplimiento
de estas
instrucciones
puede provocar
la muerte o
lesiones serias.
RISQUE DE
DESCHARGE
ELECTRIQUE
OU EXPLOSION
• Eteindre
toutes les
sources
d'énergie de
cet appareil
avant de
travailler
dessus de cet
appareil
GEFAHR EINES
ELEKTRISCHE
N SCHLAGES
ODER EINER
EXPLOSION.
• Stellen Sie
jeglichen
Strom ab, der
dieses Gerät
versorgt, bevor
Sie an dem
Gerät Arbeiten
durchführen
• Vor dem
Drehen auf
Energie alle
Anschlüsse
überprüfen
und alle
Abdeckungen
ersetzen.
• Vérifier tous
connections, et
remettre tous
couverts en
olace avant de
mettre sous
De non-suivi de
ces instructions
provoquera la
mort ou des
lésions sérieuses
sérieuses.
Unterlassung
dieser
Anweisungen
können zum
Tode oder zu
schweren
Verletzungen
führen.
RISCHIO DI
SCOSSA
ELETTRICA O
DELL’ESPLOSI
ONE.
• Spenga tutta
l'alimentazion
e che fornisce
questa
apparecchiatu
ra prima del
lavorare a questa
apparecchiatu ra
存在电击、
爆炸或电弧
闪烁危险
•
在操作此设
备之前请先
关闭电源。
若不遵守这些说明,
可能会导致严重的
人身伤害甚至死亡。
• Verificare tutti
i collegamenti
e sostituire
tutte le coperture
prima della
rotazione
sull'alimentazi one
L'omissione di
seguire queste
istruz ioni
provocherà la
morte o di
lesioni serie
WARNING / AVERTISSEMENT / WARNUNG /ADVERTENCIA / AVVERTENZA / 警告
RISK OF MATERIAL DAMAGE AND HOT
ENCLOSURE
RISQUE DE DOMMAGE MATERIEL ET DE
SURCHAUFFE DU BOITIER
GEFAHR VON MATERIALSCHÄDEN UND
GEHÄUSEERHITZUNG
• The product's side panels may be hot, allow
the product to cool before touching.
• Follow proper mounting instructions including
torque values.
• Do not allow liquids or foreign objects to enter
this product.
• Les panneaux latéraux du produit peuvent être
chauds. Laisser le produit refroidir avant de le
toucher.
• Respecter les consignes de montage, et
notamment les couples de serrage.
• Ne pas laisser pénétrer de liquide ni de corps
étrangers à l'intérieur du produit.
• Die Seitenwände können heiß sein. Lassen Sie
das Produkt abkühlen, bevor Sie es berühren.
• Beachten Sie die Montageanweisungen,
• Führen Sie keine Flüssigkeiten oder
Fremdkörper in das Produkt ein.
Le non-respect de cette directive peut entraîner,
Failure to follow these instructions can result in des lésions corporelles graves ou des
serious injury, or equipment damage.
dommages matériels.
Die Nichtbeachtung dieser Anweisung kann
Körperverletzung oder Materialschäden
zur Folge haben.
RIESGO DE DAÑOS MATERIALES Y DE
SOBRECALENTAMIENTO DE LA UNIDAD
RISCHIO DI DANNI MATERIALI E D'INVOLUCRO
CALDO
材料损坏和高温外壳的危险性
• Los paneles laterales del producto pueden
estar calientes. Esperar que el producto se
enfríe antes de tocarlo.
• Respetar las instrucciones de montaje, y en
particular los pares de apretado.
• No dejar que penetren líquidos o cuerpos
extraños en el producto.
• I pannelli laterali dell'apparecchio possono
scottare; lasciar quindi raffreddare il prodotto
prima di toccarlo.
• Seguire le istruzioni di montaggio corrette.
• Non far entrare liquidi o oggetti estranei in questo
apparecchio.
Si no se respetan estas precauciones pueden
producirse graves lesiones, daños materiales.
La mancata osservanza di questa precauzione può
causare gravi rischi per l'incolumità personale o
danni alle apparecchiature.
Do not forget to visit us at: www.crydom.com
Copyright © 2013 Crydom Inc. Specifications subject to change without notice.
• 产品的一侧面板可能很热,在其冷却前请
不要触碰。
• 遵照正确的安装说明,包括扭矩值。
• 请勿让液体及其他异物进入本产品。
如不能正确执行这些操作说明,
极有可能造成严重人体伤害或者设备的损坏。
Panel Mount
DataSheet
ANNEX - ENVIROMENTAL INFORMATION
The environmental information disclosed in this annex including the EIP Pollution logo are in compliance with People’s Republic of China
Electronic Industry Standard SJ/T11364 – 2006, Marking for Control of Pollution Caused by Electronic Information Products.
Part
Name
Toxic or hazardous Substance and Elements
Lead
(Pb)
Mercury
(Hg)
Cadmium
(Cd)
Hexavalent
Chromium
(Cr (VI))
Polybrominated
biphenyls
(PBB)
Polybrominated
diphenyl ethers
(PBDE)
Semiconductor die
Solder
附件 - 环保信息
此附件所标示的包括电子信息产品污染图标的环保信息符合中华人民共和国电子行业标准 SJ/T11364 - 2006,
电子信息产品污染控制标识要求。
部件
名称
铅
汞
镉
有毒有害物质或元素
六价铬
多溴联苯
(Pb)
(Hg)
(Cd)
(Cr (VI))
半导体芯片
焊接点
50
Do not forget to visit us at: www.crydom.com
Copyright © 2013 Crydom Inc. Specifications subject to change without notice.
(PBB)
多溴二苯醚
(PBDE)