Dual SSRs

THE GLOBAL EXPERT
IN SOLID STATE RELAY
TECHNOLOGY
Food Preparation Equipment
Plastic Molding
Lighting Control
Dual Solid State Relays
rydom
has
a
distinguished record of
providing advanced, high
quality products with
timely delivery and
competitive pricing. Your
success
in
today’s
fastpaced global markets
hinges on working with suppliers who respond
quickly and appropriately to your every need.
In addition to an extensive selection of catalog
off-the-shelf
items,
Crydom
offers
custom-designed solid state relays. Fact is we
specialize in satisfying the most demanding
environmental and performance requirements
our customers can devise. Give us your specs,
and watch us exceed your expectations!
At Crydom’s custom-built 100,000 square
foot manufacturing facility, virtually
everything is accomplished in-house to assure
complete control over delivery, production, and
above all quality. With design, development,
manufacturing and management personnel
under one roof, we’re geared for fast response
to your requirements.
In Design Engineering, we focus on pushing
performance, reliability and quality standards
ever higher. Working under a conservative
design and rating philosophy, Crydom’s
seasoned engineering team makes extensive
use of CAD to optimize design of mechanical
parts.
As a result of these efforts, Crydom has
acquired an impressive list of patents in solid
state relay technology, while continuing to
create new circuit and technology-related
inventions as part of our ongoing R & D
programs.
Once the design is solidified, Production
Engineering is responsible for the engineering
control of the techniques used throughout
manufacturing. This department works closely
with our design engineering group, establishes
assembly processes, and oversees a
comprehensive on-premises machine shop
which fabricates our assembly fixtures.
As the work progresses, Material and
Production Control employ our advanced
computer system, upgraded with our
customized software to keep manufacturing
operations humming. The computer system
employs integral MRP and MSP capabilities to
generate detailed scheduling and planning
information.
Ceramic Hybrid Manufacturing also is
performed in-house. Crydom manufactures all
metallized ceramic substrates used in our
relays — a major factor in product performance
and reliability, including direct bond copper
substrates.
Quality Assurance conducts ongoing product
reliability verification tests, gathering precise
data on the quality of our power semiconductor
vendors and the silicon chips they provide.
Additional tests are performed to meet specific
customer burn-in requirements.
Crydom tests are exhaustive, including 100%
verification at final test. After units are
completely assembled, they must pass a
complete set of electrical tests, which are
performed twice, once prior to encapsulation and
then again afterward.
Because of our dedication to quality, Crydom
was one of the first American companies to
achieve full certification to the demanding
standards of ISO 9001. In addition, most Crydom
products are approved by UL, CSA, VDE, TUV
and carry the CE Mark signifying conformance
with the latest European directives. Certain panel
mount and din rail mount relays carry UL 508A
SCCR ratings.
Learn how an alliance with the world leader in
solid state relays can pay off for you. For details,
call your authorized Crydom distributor today.
DUAL SOLID STATE RELAYS
Dual Output SSRs
For decades Crydom has manufactured top quality Dual Solid State
Relays in addition to its standard single and three phase SSR lines. All
Crydom “D” and “H12” series Dual SSRs have two totally
independent AC output relays in a single standard panel mount
package making them ideal for a wide variety of applications including
Heating, Lighting and Motion Control.
Each Dual SSR has two outputs controlled by two independent inputs.
This allows engineers using multiple Solid State Relays in a panel to
save space in many applications. Fast-on termination suitable for
rated load currents to 40 amps/ 530 VAC per channel are standard.
Terminations for the input controls are either square pins or fast-on
connectors Utilizing dual SCR’s for the AC switch output with internal
snubber, Crydom Dual SSRs provide greater protection against false
triggering. Model choices include zero voltage or random turn-on
switching.
Evolution Dual SSRs
Crydom has used innovation and technology to expand its line of Dual
SSRs creating the Evolution Dual series. Evolving from Crydom’s
successful “D” and “H12” series of Dual SSRs, the Evolution Duals
offer an improved mechanical and thermal design providing higher
capacity outputs and significantly increased power density. Screw
termination suitable for rated load currents to 50 amps/ 600 VAC per
channel is standard in either “SSR” or “Contactor” output termination
configurations. Each AC output channel features high power SCRs
with high surge ratings and is available with either zero voltage or
random turn on.
The new generation of Dual SSRs with four different input termination
options (pin, locking connector, detachable barriers w/screws, and
direct wire) are available with three different input voltage ratings
including a wide range (4 to 32 VDC) current regulated version.
The new two channel relays are available with an innovative optional
clear IP20 touch safe cover allowing a clear view of the power lead
terminations while providing touch safe operation. Crydom’s AC
output Evolution Dual Solid State Relays also feature LED input
status indicators for each channel.
Crydom Dual SSRs are UL and cUL recognized, TUV approved, RoHS
compliant and CE certified.
Dual Solid State Relays
Evolution Dual Relays
AC Output
25-50 Amp
280/600 VAC
New
25A & 50A Output rating per channel @ 40ºC
120/240 & 480VAC Operating voltage rating
4-15, 15-32 & 4-32VDC Control input options
Four input termination options available
Top-bottom or left-right output screw connections available
Zero voltage or random turn-on available
SCR output for heavy industrial loads
Industry standard panel mount package
IP20 Protective cover available
Input status LED indicators for each channel
CE & RoHS compliant, UL & cUL recognized
OUTPUT SPECIFICATIONS
1
CX2425XXXX CX2450XXXX CX4825XXXX CX4850XXXX
Operating Voltage (47-63 Hz) [Vrms]
24-280
Load Current Range [Arms]
48-600
0.15-25
Maximum Surge Current (1 cycle) [Apk] @ 60 Hz
300
750
Maximum Surge Current (1 cycle) [Apk] @ 50 Hz
275
710
275
710
Transient Overvoltage [Vpk]
600
600
1200
1200
Maximum On-State Voltage Drop @ Rated Current [Vpk]
1.3
1.3
1.3
1.3
Thermal Resistance Junction to Case (RqJC) [ºC/W]
0.65
0.33
0.65
0.33
Maximum I²t for Fusing (8.3 msec.) [A²sec]
370
2320
370
2320
Maximum I²t for Fusing (10 msec.) [A²sec]
380
2520
380
2520
500
500
500
500
0.1
0.1
0.25
0.25
1/2 cycle
1/2 cycle
1/2 cycle
1/2 cycle
1/2 cycle
1/2 cycle
1/2 cycle
1/2 cycle
A
0.5
0.5
0.5
0.5
B
3
2
Off-state leakage [mArms]
(@ max. line voltage & Ta = 25ºC)
Maximum Turn-On Time
4
Maximum Turn-Off Time
Power Factor (Minimum) with Maximum Load
1
0.15-25
48-600
0.15-50
300
750
Wiring Diagrams
24-280
0.15-50
CXXXDXXX
CXXXEXXX
CXXXWXXX
4-15
15-32
4-32
Minimum Turn-On Voltage [VDC]
4
15
4
Minimum Turn-Off Voltage [VDC]
1
1
1
Nominal Input Impedance [Ohms]
300
1500
See note 5
16 @ 5 VDC
18 @ 24 VDC
10 @ 12 VDC
INPUT SPECIFICATIONS
Control Voltage Range [VDC]
Typical Input Current [mA]
SSR Output Configuration
"U" Option Top-Bottom
Line/Load Connections
LOAD A
AC SUPPLY
+A
-A
+B
-B
AC SUPPLY
LOAD B
GENERAL SPECIFICATIONS
Dielectric Strength 50/60Hz Input/Output [Vrms]
4000
Dielectric Strength 50/60Hz Input-Output/Baseplate [Vrms]
2500
Insulation Resistance (Min.) @ 500 VDC [Ohms]
10
Maximum Capacitance Input/Output [pF]
Contactor Output Configuration
"V" Option Left-Right
Line/Load Connections
9
10
Ambient Operating Temperature Range [ºC]
- 40 to 80
Ambient Storage Temperature Range [ºC]
- 40 to 125
MECHANICAL SPECIFICATIONS
A
Weight (Typical)
0.25 lb (100 grs)
Encapsulation
B
Thermally Conductive Epoxy
Terminals
+A
-A
+B
-B
Screw Type Output: 8-32
Maximum Torque (Output Terminals)
Maximum Wire Size (Output Terminals)
20 in lbs (2.2 Nm)
AWG #8 with terminals. AWG #10 Stranded
1
All parameters at 25ºC and per channel unless otherwise specified.
2
Off-State dv/dt test method per EIA/NARM standard RS-443, paragraph 13.11.1
3
Heat sinking required, see derating curves.
4
Turn-On time for random turn-on (R) versions is 0.1 msec.
5
Input circuit incorporates active current limitation.
Questions? Call or e-mail
L
O
A
D
A
AC SUPPLY
Americas +1 (877) 502 5500 sales@crydom.com
Europe +44 (0) 1202 606030 sales-europe@crydom.com
L
O
A
D
B
AC SUPPLY
Dual Solid State Relays
Part Number Nomenclature
Cover Option
C: IP20
D: IP00 (No cover)
C
D
24
Output Current
Rating per Channel
25: 25 Amps rms
50: 50 Amps rms
@ Ta= 40ºC
25
D
Output Voltage
@ 50/60 Hz
Evolution
Dual Series
Input Connector
Options
1, 2, 3, or 4
1
Input Control
D: 4-15 VDC
E: 15-32 VDC
W: 4-32 VDC
24: 24-280 VAC
48: 48-600 VAC
Options
Blank: Zero Turn On
R: Random Turn On
H: TP- 01 thermal pad
installed on relay
V
Required for valid part number
For options only and not required
for valid part number
R
Output Terminal Orientation
U: A channel on top/ B on bottom (SSR output configurations)
V: A channel on left/ B on right (Contactor output configurations)
(See wiring diagrams)
Derating Curves
CXXX25XXXX
CXXX50XXXX
(25 Amps per Channel)
(50 Amps per Channel)
100
Combined Load Current [Amps]
Combined Load Current [Amps]
50
40
30
20
10
0
80
60
40
20
0
20
30
40
50
60
70
80
20
30
Ambient Temperature [°C]
40
50
60
70
80
Ambient Temperature [°C]
1.0°C/W - HS13
1.5°C/W - HS-2
2.0°C/W - HS8.1
0.5°C/W - HS053
1.0°C/W - HS13
1.5°C/W - HS-2
Mechanical Dimensions
Tolerances: ± 0.02 in / 0.5 m
All dimensions are in: inches [millimeters]
2.300 [58.42]
1.875 [47.63]
.625 [15.89]
2X .203 [5.15]
8X .191 [4.85]
IP20
1.100 [27.94]
1.425 [36.20]
.803 [20.40]
1.700 [43.18]
1.800 [45.72]
2X .200 [5.08]
2.635 [66.93]
2.300 [58.42]
IP00
1.100 [27.94]
1.429 [36.30]
.803 [20.40]
1.700 [43.18]
1.800 [45.72]
Other Crydom products and competitive part number cross-reference available at: www.crydom.com
Dual Solid State Relays
Available Input Connector Options
MECHANICAL DIMENSIONS
(shown without IP20 cover)
INPUT CONNECTOR DIMENSIONS
SUGGESTED MATING
CONNECTORS/PLUGS
3X 0.100 [2.54]
4X 0.026 [0.66]
(SQUARE)
1.429 [36.30]
Pin Connector
TYCO 3-640440-4
0.300 [7.62]
Accepts wires: AWG #22
INPUT CONNECTOR
OPTION 1
Four Pin Standard
3X 0.100 [2.54]
4X 0.026 [0.66]
(SQUARE)
Crimp Housing, Positive Latch
1.150 [29.21]
0.200 [5.08]
0.120 [3.05]
Molex 050579404
Accepts wires: AWG #24, 0.2 mm²
0.420 [10.67]
INPUT CONNECTOR
OPTION 2
Connector
Locking Connecto
0.300 [7.62]
0.500 [12.71]
Vertical Plug, Top Wire entry
Molex 039500-0004
Phoenix 1840382
Dinkle EC350V-04P
0.413 [10.50]
1.059 [26.90]
1.046 [26.58]
3X 0.138 [3.50]
Vertical Plug, Rear Wire entry
0.285 [7.25]
Molex 39503-2004
Phoenix 1862878
Dinkle EC350RL-04P
0.157 [4.00]
Vertical Plug, Front Wire entry
0.122 [3.10]
INPUT CONNECTOR
OPTION 3
Detachable
Barriers
D
h bl B
i
w/Screws
4X 0.031 [0.80]
(SQUARE)
0.606 [15.40]
Molex 39503-3004
Phoenix 1863178
Dinkle EC350R-04P
Vertical Spring Cage Plug, top Wire E
Phoenix 1939934
Dinkle 0221-2004
All 4 options accept wires: AWG #16 to 24
N/A
1.201 [30.50]
Direct Wire
Accepts wires: AWG #16 to 24
INPUT CONNECTOR
OPTION 4
Accessories
A large variety of Heat Sinks rated from .25 to 5.0 C/W specially
engineered to match the heat dissipation requirements of Crydom SSRs.
Heat Transfer Pads (Thermal Pads) for single, dual and 3 phase SSRs to
maximize thermal conductivity.
Heat Transfer Pads
Assemblies of Crydom SSRs on Crydom heat sinks are also available.
SSR mounting Hardware Kits (English and Metric threads).
Heat Sinks
Assemblies
For more information about these and other accessories please ask your Crydom authorized distributor or visit www.crydom.com/en/accessories
Questions? Call or e-mail
Americas +1 (877) 502 5500 sales@crydom.com
Europe +44 (0) 1202 606030 sales-europe@crydom.com
Dual Solid State Relays
Dual Relays
Mechanical Dimensions
Tolerances: ± 0.02 in / 0.5 m
All dimensions are in: inches [millimeters]
AC Output
25-40 Amp
120/240/480 VAC
120/240V Model
25A & 40A Output rating per channel
120/240 & 480VAC Operating voltage rating
4-15 & 15-32 VDC Control input options
Internal output snubber standard
SCR output for heavy industrial loads
Industry standard panel mount package
0.25 inch Faston output connectors
Zero voltage or random turn-on available
CE & RoHS compliant, UL & cUL recognized &
VDE approved*
1
Control Voltage Range [VDC]
Minimum Turn-On Voltage [VDC]
Minimum Turn-Off Voltage [VDC]
Typical Input Current @ 5 VDC (@ 24 VDC for E-Suffix) [mA]
Nominal Input Impedance [Ohm]
Maximum Turn-On Time 4
Maximum Turn-Off Time
24-280
600
10
500
40
0.15
625
600
1.6
0.63
1620
1780
0.5
48-530
1200
10
500
25
0.15
250
240
1.6
1.02
260
285
0.5
H12D48XXD
DE-SUFFIX
4-15
4.0
1.0
13
300
1/2 cycle
1/2 cycle
4-15
4.0
1.0
13
240
1/2 cycle
1/2 cycle
15-32
15.0
1.0
15
1500
1/2 cycle
1/2 cycle
GENERAL SPECIFICATIONS
Dielectric Strength 50/60 Hz Input/Output [Vrms]
Dielectric Strength 50/60 Hz Input-Output/Baseplate [Vrms]
Minimum Insulation Resistance (@ 500 V DC) [Ohm]
Maximum Capacitance, Input/Output [pF]
Ambient Operating Temperature Range [°C]
Ambient Storage Temperature Range [°C]
Weight (typical)
Encapsulation
Terminals (Output / Input)
4000
2500
10 9
10
-40 to 80
-40 to 125
3.0 oz (86.5g)
Thermally conductive Epoxy
0.25" Fastons / 0.025" Square Pins
1.87
[47.5]
CONTROL
SERIES
H12D48
25
Output Voltage
@ 50/60 Hz
D24: 24-280 VAC
H12D48: 48-530 VAC
D
Output Function
Blank: Zero-Crossing
-10: Random Turn-On
-10
Control Voltage
D: 4-15 VDC
DE: 15-32 VDC
CONTROL
B
± 4-15VDC
.85
[21.6]
1.31
[33.2]
.45
[11.4]
PIN .025 SQ.
.100 centers
4 places
1.80
[45.7]
480V Model
.250 X .032 FASTON
terminal
[4 places]
Mounting hole/slot
.0192 [4.9] DIA.
2 PLC'S
A1 B2
B1 B2
120/24OV - 20 A
120/24OV - 20 A
2.30
[58.4]
1.87
[47.5]
CONTROL
-
A
CONTROL
+
-
1.60
[40.6]
B
+
.77
[19.6]
.85
[21.6]
1.31
[33.2]
.187 X .032
FASTON
terminal
[4 places]
1.37
[34.8]
1.80
[45.7]
Derating Curves
D2425XX, H12D4825XX
(25 Amps per Channel)
50
40
0.5°C/W
1.0°C/W
2.0°C/W
5.0°C/W
30
20
10
0
20
30
40
50
60
70
80
Ambient Temperature (°C)
D2440XX, H12D4840XX
(40 Amps per Channel)
Combined Load Current [Amps]
Output Current
per Channel
25: 25 Amps
40: 40 Amps
A
.59
[15.0]
* D2425D & D2440D Models are also CSA approved.
1 All parameters at 25°C and per channel unless otherwise specified.
2 Off-State dv/dt test method pes EIA/NARM standard RS-443, paragraph 13.11.1
3 Heat sinking required, see derating curves.
4 Turn-on time for random turn-on (-10) versions is 0.1msec.
Part Number Nomenclature
120/24OV - 20A
4-15VDC ±
48-530
1200
10
500
40
0.15
625
600
1.6
0.63
1620
1780
0.5
D24XXD
.55
[14.0]
B2
A1
2.30
[58.4]
FASTON terminal
.250 X .032
[4 places]
.15
[3.8]
B1
120/24OV - 20A
D2425D D2440D H12D4825D H12D4840D
D2425DE D2440DE H12D4825DE H12D4840DE
1
Operating Voltage (47-63 Hz) [Vrms]
24-280
Transient Overvoltage [Vpk]
600
Maximum Off-State Leakage Current @ Rated Voltage [mArms]
10
Minimum Off-State dv/dt @ Maximum Rated Voltage [V/sec] 2 500
Maximum Load Current [Arms] 3
25
Minimum Load Current [Arms]
0.15
Maximum Surge Current (16.6ms) [Apk] @ 60 Hz
250
Maximum Surge Current (20.0ms) [Apk] @ 50 Hz
240
Maximum On-State Voltage Drop @ Rated Current [Vpk]
1.6
Thermal Resistance Junction to Case (Rjc) [°C/W]
1.02
Maximum I²t for Fusing (8.3 msec) [A²sec]
260
Maximum I²t for Fusing (10 msec) [A²sec]
285
Minimum Power Factor (with Maximum Load)
0.5
INPUT SPECIFICATIONS
A2
Combined Load Current [Amps]
OUTPUT SPECIFICATIONS
1.17
[29.7]
1.00
[25.4]
Mounting hola/slot
0.192 [4.9] DIA.
80
60
0.5°C/W
1.0°C/W
1.5°C/W
2.0°C/W
40
20
0
20
30
40
50
60
70
Ambient Temperature (°C)
Other Crydom products and competitive part number cross-reference available at: www.crydom.com
80
AMERICAS
USA & CANADA
Crydom Inc
2320 Paseo de las Americas,
Suite 201
San Diego CA 92154
Sales Support
Tel.: +1 (877) 502 5500
Fax: +1 (619) 710 8540
sales@crydom.com
Tech Support
Tel.: +1 (877) 702 7700
support@crydom.com
Across the Globe
MEXICO
Automatismo Crouzet
S.A. de C.V.
Calzada Zavaleta 2505 - C
Col Sta Cruz Buenavista
C.P. 72150 - Puebla
MEXICO
Tel. : +52 (222) 409 7000
Fax : +52 (222) 409 7810
01 800 087 6333
sales-mx@crydom.com
SOUTHERN AND
CENTRAL AMERICAN
COUNTRIES
CST Latinoamerica
Alameda Rio Negro, 1.084-cj.A31
Centro Empresarial de Alphaville
CEP: 06454-000
Barueri - SP
BRASIL
Tel.: +55 (11) 4191 9797
Fax: +55 (11) 4191 9136
info@cst-latinoamerica.com
EUROPE
MIDDLE EAST
AFRICA
UNITED KINGDOM
Crydom SSR Ltd
Arena Business Centre
Holyrood, Close
Poole, Dorset BH17 7FJ
Sales Support
Tel.: +44 (0) 1202 606030
Fax: +44 (0) 1202 606035
sales-europe@crydom.com
Tech Support
tech-europe@crydom.com
AUSTRIA & SWITZERLAND
Tel.: +44 (0) 1202 606030
Fax: +44 (0) 1202 606035
vertrieb@crydom.com
GERMANY
Tel.: +49 (0) 180 3000 506
Fax: +49 (0) 180 3205 227
vertrieb@crydom.com
BELGIUM
Tel.: +32 (0) 2 460 4413
Fax: +32 (0) 2 461 2614
sales-europe@crydom.com
FRANCE
0 810 123 963
0 810 057 605
ASIA
PACIFIC
CHINA & HONG KONG
Custom Sensors &
Technologies Asia
(Shanghai) Ltd.
2 Floor, Innovation Building,
No.1009, Yi Shan Road,
Shanghai, 200233
Tel.: +86 (21) 2401 7766
Fax: +86 (21) 6249 0701
sales-cn@crydom.com
TAIWAN
Custom Sensors &
Technologies
3F, No. 39, Ji-Hu Road
Nei-Hu Dist.
Taipei 114, Taiwan
Tel.: +886 2 8751 6388
Fax: +886 2 2657 8725
taiwan@cstsensors.com
SOUTH KOREA
Custom Sensors &
Technologies
5F, Jeil Bldg.,
94-46 Youngdeungpo-dong 7-ga
Youngdeungpo-gu,
Seoul, 150-037
South Korea
Tel.: +82 2 2629 8312
Fax: +82 2 2629 8310
korea@cstsensors.com
sales-europe@crydom.com
ITALY
Tel.: +39 (0) 2 665 99 260
Fax: +39 (0) 2 665 99 268
sales-europe@crydom.com
THE NETHERLANDS
Tel.: +31 (0) 71 582 0068
Fax: +31 (0) 71 542 1648
sales-europe@crydom.com
SPAIN
Tel.: +34 902 876 217
Fax: +34 902 876 219
sales-europe@crydom.com
MIDDLE EAST,
AFRICA AND OTHER
EUROPEAN COUNTRIES
Tel.: +44 (0) 1202 606030
Fax: +44 (0) 1202 606035
sales-europe@crydom.com
INDIA
CST Sensors India Pvt Ltd
Unit 1301 and 1302 Prestige
Meridian II
30 M.G.Road,
Bangalore - 560001
INDIA
Tel.: +91 (80) 4113 2204/05
Fax: +91 (80) 4113 2206
india@cstsensors.com
OTHER ASIAN AND
PACIFIC COUNTRIES
Custom Sensors &
Technologies
3F, No. 39, Ji-Hu Road
Nei-Hu Dist.
Taipei 114, Taiwan
Tel.: +886 2 8751 6388
Fax: +886 2 2657 8725
eap@cstsensors.com
CAT/CR/ED/EN
Distributed by :
© 2009 Crydom Inc., All Rights Reserved.
Specifications are subject to change without prior notice.
Crydom and the Crydom logo are registered trademarks
of Crydom Inc.
03/2009