DataSheet

Panel Mount
DataSheet
Contactor
HDC Series
• Ratings of 120A and 160A @ 48, 72 & 150 VDC
• LED Status Indicator
• Heavy Duty Stud Terminals
• AC or DC control
• Micro Seconds Turn-On and Off times
• Low On-State Voltage Drop
• PWM to 1 kHz for DC Input Models
PRODUCT SELECTION
Control Voltage
4.5-32 VDC
90-140 VAC
120A
160A
HDC60D120, HDC100D120, HDC200D120
HDC60A120, HDC100A120, HDC200A120
HDC60D160, HDC100D160, HDC200D160
HDC60A160, HDC100A160, HDC200A160
AVAILABLE OPTIONS
Control Voltage
A: 90-140 VAC
D: 4.5-32 VDC
Series
HDC
100
A
Operating Voltage
60: 7-48 VDC
100: 7-72 VDC
200: 7-150 VDC
120
Thermal Pad
Blank: Not Included
H: Included
H
Rated Load Current
120: 120 Amps
160: 160 Amps
Required for valid part number
For options only and not required for valid part number
OUTPUT SPECIFICATIONS (1)
Description
HDC60x120
HDC60x160
HDC100x120
Operating Voltage [Vdc]
7-48
7-48
7-72
Blocking Voltage [Vdc]
60
60
100
Rated Load Current [A] (2)
120
160
120
Rated Load Current {UL 508 Motor Controller} [FLA]
Rated Load Current {IEC 60947-4-1 DC-1} [Adc](4, 5)
120 (≤ 48 VDC)
160 (≤ 48 VDC)
120 (≤ 72 VDC)
Rated Load Current {IEC 60947-4-1 DC-3} [FLA](4, 5)
17 (≤ 48 VDC)
25 (≤ 48 VDC)
17 (≤ 72 VDC)
Minimum Load Current [mA]
2.5
2.5
2.5
Maximum Surge Current (10ms) [Adc]
360
470
360
0.1
0.1
Maximum Off-State Leakage Current @ Rated Voltage [mA]
0.15
Maximum On-State Voltage Drop @ Rated Current [VDC]
0.53
0.56
0.52
Thermal Resistance Junction to Case (Rjc) [°C/W]
0.42
0.36
0.42
Maximum On-State Resistance @ Rated Current (RDS-ON) [mOhms]
4.32
3.5
4.32
Wire Size max (solid/stranded) [AWG/ IEC mm²]
2/0 / 67.4
2/0 / 67.4
2/0 / 67.4
Output Terminal Nut Torque Range [in lb (Nm)
225-300 (25.4-33.9) 225-300 (25.4-33.9) 225-300 (25.4-33.9)
Maximum PWM (Hz) (3)
1000
1000
1000
HDC100x160
HDC200x120
HDC200x160
7-72
100
160
7-150
200
120
17 FLA / 2 HP
120 (≤ 150 VDC)
17 (≤ 150 VDC)
2.5
1200
0.2
0.72
0.25
6.0
2/0 / 67.4
225-300 (25.4-33.9)
1000
7-150
200
160
25 FLA / 3 HP
160 (≤ 150 VDC)
25 (≤ 150 VDC)
2.5
1600
0.2
0.64
0.23
4.0
2/0 / 67.4
225-300 (25.4-33.9)
1000
160 (≤ 72 VDC)
25 (≤ 72 VDC)
2.5
470
0.15
0.56
0.36
3.5
2/0 / 67.4
225-300 (25.4-33.9)
1000
INPUT SPECIFICATIONS (1)
Description
Control Voltage Range
Must Turn-Off Voltage
Minimum Input Current @ Minimum Voltage (for on-state)
Maximum Input Current @ Maximum Voltage
Nominal Input Impedance
Maximum Turn-On Time at min voltage
Maximum Turn-On Time at max voltage
Maximum Turn-Off Time at min voltage
Maximum Turn-Off Time at max voltage
Terminal Type / size in (mm)
HDC60D & HDC100D
HDC60A & HDC100A
HDC200D
HDC200A
4.5-32 VDC
4.2 VDC
23 mA
45 mA
Current Regulated
90.5 µs
8.5 µs
145 µs
330 µs
QC / 0.187 (4.75)
90-140 VAC
35 VAC
31 mA
33 mA
Current Regulated
6 ms
4 ms
9.2 ms
9.2 ms
QC / 0.187 (4.75)
4.5-32 VDC
4.2 VDC
23 mA
45 mA
Current Regulated
92 µs
12.0 µs
195 µs
405 µs
QC / 0.187 (4.75)
90-140 VAC
35 VAC
31 mA
33 mA
Current Regulated
6 ms
4 ms
9.2 ms
9.2 ms
QC / 0.187 (4.75)
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Copyright © 2013 Crydom Inc. Specifications subject to change without notice.
Panel Mount
DataSheet
Contactor
GENERAL SPECIFICATIONS (1)
Description
Parameters
Dielectric Strength, Input/Output/Base (50/60Hz)
Minimum Insulation Resistance (@ 500 VDC)
2500 Vrms
109 Ohm
10 pF
-30 to 80 °C
-40 to 125 °C
85% non-condensing
0.75/340.2
PBT 30% GF, UL 94 V-0
18-20 (2-2.2)
Aluminum
Thermal Conductive Epoxy
(green)
Maximum Capacitance, Input/Output
Ambient Operating Temperature Range (6)
Ambient Storage Temperature Range
Maximum Humidity
Weight (typical) lbs/grams
Housing Material
SSR Mounting Torque Range [in lbs/Nm]
Baseplate Material
Encapsulation
LED Status Indicator (Color)
MECHANICAL SPECIFICATIONS
Tolerances: ±0.02 in / 0.5 mm
All dimensions are in: inches [millimeters]
0.38 [9.5]
1.70
[43.1]
0.85
[21.7]
0.79
[20.1]
LOAD SIDE
160A 150VDC GENERAL USE UL508
1.87
[47.6]
S O L I D S TAT E C O N TA C T O R
HDCxxxxxxx
INPUT
STATUS
2.506 [63.65]
3.622 [92.00]
4.094 [103.99]
GENERAL NOTES
(1) All parameters at 25°C unless otherwise specified
(2) Heat sinking required, see derating curves
(3) See PWM Derating Chart for DC Input Models Only
(4) In order to achieve indicated ratings, on HDC60xxx and HDC100xxx series,
it is required to connect four varistors in parallel to the output with the following specifications:
Varistor Voltage: 82 V
Energy (2ms): >40 J
(5) In order to achieve indicated ratings, on HDC200xxx series,
it is required to connect two varistors in parallel to the output with the following specifications:
Varistor Voltage: 200 V
Energy (2ms): >100 J
(6) At 80°C operating temperature, the maximum input voltage for DC versions is 12 VDC
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Standard Stud
0.375 [9.52] -24
+ / L1
- / L2
2.89
[73.5]
1.12
[28.4]
Copyright © 2013 Crydom Inc. Specifications subject to change without notice.
Mounting
Hole/Slot
0.19 [4.9] DIA.
Panel Mount
DataSheet
Contactor
WIRING DIAGRAM
Input
Control
Circuit
+ / L1
(+ / )
Output
Control
Status
Indicator
(– / )
– / L2
THERMAL DERATE INFORMATION
HDC60x160 & HDC100x160
HDC60x120 & HDC100x120
0.4 ºC/W
1.0 ºC/W
120
160
100
140
120
Load Current (Amps)
Load Current (Amps)
0.5 ºC/W
80
60
40
20
0
20
30
40
50
60
Ambient Temperature (ºC)
70
80
60
40
20
20
30
HDC200x120
160
100
140
120
80
60
40
20
20
30
40
50
60
Ambient Temperature (ºC)
70
80
HDC200x160
120
0
40
50
60
Ambient Temperature (ºC)
0.4 ºC/W
1.0 ºC/W
Load Current (Amps)
Load Current (Amps)
0.5 ºC/W
1.0 ºC/W
100
0
80
0.5 ºC/W
70
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80
Copyright © 2013 Crydom Inc. Specifications subject to change without notice.
0.5 ºC/W
1.0 ºC/W
100
80
60
40
20
0
20
30
40
50
60
Ambient Temperature (ºC)
70
80
Panel Mount
DataSheet
Contactor
PWM DERATE INFORMATION
HDC60D120 & HDC100D120
0.5 ºC/W
HDC60D160 & HDC100D160
0.5 ºC/W
1.0 ºC/W
100
Load Current (Amps)
Load Current (Amps)
120
80
60
40
20
0
0
100 200 300 400 500 600 700 800 900 1000
PWM Frequency (Hz)
160
140
120
100
80
60
40
20
0
0
100 200 300 400 500 600 700 800 900 1000
PWM Frequency (Hz)
HDC200D160
HDC200D120
0.5 ºC/W
1.0 ºC/W
0.4 ºC/W
Load Current (Amps)
Load Current (Amps)
120
100
80
60
40
20
0
0
100 200 300 400 500 600 700 800 900 1000
PWM Frequency (Hz)
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Copyright © 2013 Crydom Inc. Specifications subject to change without notice.
1.0 ºC/W
160
140
120
100
80
60
40
20
0
0
0.5 ºC/W
1.0 ºC/W
100 200 300 400 500 600 700 800 900 1000
PWM Frequency (Hz)
Panel Mount
DataSheet
Contactor
AGENCY APPROVALS
Designed in accordance with the requirements of IEC 62314
IEC 61000-4-2 : Electrostatic Discharge – Level 3 (Criteria A)
IEC 61000-4-4 : Electrically Fast Transients – Level 3 (Criteria A)
IEC 61000-4-5 : Electrical Surges – Level 3 (Criteria A)
IEC 60068-2-6 : Vibration 0.33mm and 0.75 mm Amplitude over 10-500 Hz
IEC 60068-2-27 : Shock Resistance 50g/11ms
IEC60947-4-1 : Contactors and Motor-Starters (DC-1,DC-3)
E116949
ACCESORIES
Recomended Accessories
Hardware Kit
Heat Sink
Part No.
Thermal Resistance
[ºC/W]
HK1
HS103 / HS103DR
1.0
HS053
0.5
Lug Terminal Thermal Pad
TRM3/0
HSP-3
HSP-5
Rev. 092513
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Copyright © 2013 Crydom Inc. Specifications subject to change without notice.
Panel Mount
DataSheet
Contactor
DANGER / PELIGRO / DANGER /GEFAHR / PERICOLO / 危险
HAZARD OF
ELECTRIC
SHOCK,
EXPLOSION,
OR ARC FLASH.
• Disconnect all
power before
installing or
working with
this equipment.
• Verify all
connections
and replace all
covers before
turning on
power.
Failure to follow
these
instructions will
result in death
or serious injury.
RIESGO DE
DESCARGA
ELECTRICA O
EXPLOSION.
• Desconectar
todos los
suministros de
energia a este
equipo antes
de trabajar
con este equipo.
• Verificar todas
las conexiones
y colocar todas
las tapas antes
de energizer
el equipo.
El
incumplimiento
de estas
instrucciones
puede provocar
la muerte o
lesiones serias.
RISQUE DE
DESCHARGE
ELECTRIQUE
OU EXPLOSION
• Eteindre
toutes les
sources
d'énergie de
cet appareil
avant de
travailler
dessus de cet
appareil
• Vérifier tous
connections, et
remettre tous
couverts en
olace avant de
mettre sous
De non-suivi de
ces instructions
provoquera la
mort ou des
lésions sérieuses
sérieuses.
GEFAHR EINES
ELEKTRISCHE
N SCHLAGES
ODER EINER
EXPLOSION.
• Stellen Sie
jeglichen
Strom ab, der
dieses Gerät
versorgt, bevor
Sie an dem
Gerät Arbeiten
durchführen
• Vor dem
Drehen auf
Energie alle
Anschlüsse
überprüfen
und alle
Abdeckungen
ersetzen.
Unterlassung
dieser
Anweisungen
können zum
Tode oder zu
schweren
Verletzungen
führen.
RISCHIO DI
SCOSSA
ELETTRICA O
DELL’ESPLOSI
ONE.
• Spenga tutta
l'alimentazion
e che fornisce
questa
apparecchiatu
ra prima del
lavorare a questa
apparecchiatu ra
存在电击、
爆炸或电弧
闪烁危险
•
在操作此设
备之前请先
关闭电源。
若不遵守这些说明，
可能会导致严重的
人身伤害甚至死亡。
• Verificare tutti
i collegamenti
e sostituire
tutte le coperture
prima della
rotazione
sull'alimentazi one
L'omissione di
seguire queste
istruz ioni
provocherà la
morte o di
lesioni serie
WARNING / AVERTISSEMENT / WARNUNG /ADVERTENCIA / AVVERTENZA / 警告
RISK OF MATERIAL DAMAGE AND HOT
ENCLOSURE
RISQUE DE DOMMAGE MATERIEL ET DE
SURCHAUFFE DU BOITIER
GEFAHR VON MATERIALSCHÄDEN UND
GEHÄUSEERHITZUNG
• The product's side panels may be hot, allow
the product to cool before touching.
• Follow proper mounting instructions including
torque values.
• Do not allow liquids or foreign objects to enter
this product.
• Les panneaux latéraux du produit peuvent être
chauds. Laisser le produit refroidir avant de le
toucher.
• Respecter les consignes de montage, et
notamment les couples de serrage.
• Ne pas laisser pénétrer de liquide ni de corps
étrangers à l'intérieur du produit.
• Die Seitenwände können heiß sein. Lassen Sie
das Produkt abkühlen, bevor Sie es berühren.
• Beachten Sie die Montageanweisungen,
• Führen Sie keine Flüssigkeiten oder
Fremdkörper in das Produkt ein.
Le non-respect de cette directive peut entraîner,
Failure to follow these instructions can result in des lésions corporelles graves ou des
serious injury, or equipment damage.
dommages matériels.
Die Nichtbeachtung dieser Anweisung kann
Körperverletzung oder Materialschäden
zur Folge haben.
RIESGO DE DAÑOS MATERIALES Y DE
SOBRECALENTAMIENTO DE LA UNIDAD
RISCHIO DI DANNI MATERIALI E D'INVOLUCRO
CALDO
材料损坏和高温外壳的危险性
• Los paneles laterales del producto pueden
estar calientes. Esperar que el producto se
enfríe antes de tocarlo.
• Respetar las instrucciones de montaje, y en
particular los pares de apretado.
• No dejar que penetren líquidos o cuerpos
extraños en el producto.
• I pannelli laterali dell'apparecchio possono
scottare; lasciar quindi raffreddare il prodotto
prima di toccarlo.
• Seguire le istruzioni di montaggio corrette.
• Non far entrare liquidi o oggetti estranei in questo
apparecchio.
Si no se respetan estas precauciones pueden
producirse graves lesiones, daños materiales.
La mancata osservanza di questa precauzione può
causare gravi rischi per l'incolumità personale o
danni alle apparecchiature.
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Copyright © 2013 Crydom Inc. Specifications subject to change without notice.
• 产品的一侧面板可能很热，在其冷却前请
不要触碰。
• 遵照正确的安装说明，包括扭矩值。
• 请勿让液体及其他异物进入本产品。
如不能正确执行这些操作说明，
极有可能造成严重人体伤害或者设备的损坏。
Panel Mount
DataSheet
Contactor
ANNEX - ENVIROMENTAL INFORMATION
The environmental information disclosed in this annex including the EIP Pollution logo are in compliance with People’s Republic of China
Electronic Industry Standard SJ/T11364 – 2006, Marking for Control of Pollution Caused by Electronic Information Products.
Part
Name
Toxic or hazardous Substance and Elements
Lead
(Pb)
Mercury
(Hg)
Cadmium
(Cd)
Hexavalent
Chromium
(Cr (VI))
Polybrominated
biphenyls
(PBB)
Polybrominated
diphenyl ethers
(PBDE)
Semiconductor die
Solder
附件 - 环保信息
此附件所标示的包括电子信息产品污染图标的环保信息符合中华人民共和国电子行业标准 SJ/T11364 - 2006,
电子信息产品污染控制标识要求。
部件
名称
铅
汞
镉
有毒有害物质或元素
六价铬
多溴联苯
(Pb)
(Hg)
(Cd)
(Cr (VI))
半导体芯片
焊接点
50
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Copyright © 2013 Crydom Inc. Specifications subject to change without notice.
(PBB)
多溴二苯醚
(PBDE)