DP Series Solid State Contactors The Global Expert in Solid State Relay Technology DP Series ABOUT US DP SERIES SOLID STATE CONTACTORS Crydom, a brand of Custom Sensors & Technologies (CST) and global Panel Mounted DC Load Reversing Solid State Contactors expert in Solid State Relay Technology, has a distinguished record of providing high quality, world class Solid State Relay and Control Products for a variety of heating, lighting and motion control applications. Crydom products, coupled with unparalleled technical support, timely delivery and competitive pricing, provide Crydom’s clients with the innovative products and support necessary to succeed in today’s competitive and fast paced global markets. constantly being updated and expanded through its continuous improvement and aggressive new product development programs. Utilizing state of the art designs, materials and technology, Crydom offers a wide range of AC and DC output SSRs in industry standard Panel Mount, PCB Mount and DIN Rail packages, all meeting global safety and standards agency requirements such as CE, RoHS, UL, IEC, etc. 60 amps at 48 VDC, wired in an H-Bridge configuration with a common input control to provide a convenient method to both power on and off and adapted and clutches, electro magnets, solenoids, plating baths and electrolytic cells. The DP Series is housed in a compact encapsulated industry standard 75 x 105 mm panel mount package featuring screw termination for power and load connections and a 4 conductor connector for control connections. Flexible Control of DC Load In addition to the on/off and reversing functions, DP Series Contactors Bolstered by four decades of Solid State Relay operations experience, fully custom-designed SSR products for nearly any application where unique specifications and optimized performance are critical for success. Crydom’s modern purpose-built 100,000 square foot manufacturing facility houses all aspects of its ISO certified operation including Design and Development Engineering, Manufacturing Operations and Quality Assurance, Customer Service, Finance, Marketing and General Management, permitting close coordination of all aspects of Crydom’s activities. include four optically isolated DC low dissipation FET outputs rated up to reverse the polarity to a variety of DC loads including motors, brakes, Crydom’s extensive selection of standard off-the-shelf products is Crydom also specializes and encourages The DP Series of DC Load Reversing Solid State Contactors (SSCs) Applications Engineering and Sales support are both performed in the field to provide Crydom’s Customers with the unparalleled technical and commercial support. include an internal interlock circuit to prevent damage due to overlapping forward/reverse control commands . The DP Series also offers options for a variety of combinations of Internal PWM Soft Start/Ramp Up, PWM Soft Stop/Ramp Down and Dynamic Brake functions. Available with a selection of set ramp times, the soft start and stop functions provide a convenient means to eliminate or reduce the mechanical shocks associated with starting and stopping DC electro-mechanical loads. Ratings & Approvals The DP Series of Solid State Contactors are available with either 20, 40 or 60 Amp general use ratings in a 40°C ambient temperature with appropriate heat sinking. The output will switch from 1 to 48 VDC. Available control inputs are conveniently matched to the input logic supply Following rigid design guidelines and standards, Crydom products have set the bench mark for SSR performance and reliability world wide. In addition to award winning designs, Crydom has acquired an impressive list of patents related to SSRs and Solid State Controls, while continuing to develop new circuit and technology-related inventions as part of extensive R&D programs. to accept either 4.5 to 15 VDC or 18 to 32 VDC from a common power supply. DP Series SSCs are CE Certified, RoHS Compliant, UL/cUL Recognized and carry Motor Control Ratings up to 15 FLA at 48 VDC. For additional information about the DP Series DC Reversers, including available thermal management accessories, contact the nearest Crydom Distributor, Representative or local Crydom Sales Office, or visit our To learn more about Crydom SSR technology and products, or how an website at www.crydom.com. alliance with Crydom can contribute to the success of your project, visit www.crydom.com or contact your authorized Crydom Distributor or Crydom Customer Service Representative today. www.crydom.com DP Series DP Series DC Load Reversing Solid State Contactors Convenient FET switches in H-Bridge configuration Control features to combine Soft Start/Ramp Up, Soft Stop/Ramp Down & Braking functions on each polarity Built-in protective Forward/Reverse interlock function 20 , 40 & 60 Amps Operational Current rating 48 VDC Rated Operating Voltage UL & IEC ratings for general use & Motor loads 4.5 to 15 VDC & 18 to 32 VDC Input Control Voltage options available LED Status indicators for Operating Modes Industry standard 75 x 105 mm Panel Mount package Output Specifications (A) DP4Rxx60x20xx DP4Rxx60x40xx DP4Rxx60x60xx Operating Voltage Range [VDC] 1-60 1-60 1-60 Rated Operating Voltage [VDC] 48 48 48 Maximum Off-State Leakage Current @ Rated Voltage [µA] Minimum Load Current [A] 20 0.10 20 0.10 20 0.10 Maximum Surge Current (10 ms) [ADC] (B) Maximum On-State Resistance, per FET switch (RDS-ON) [Ohm] 80 0.014 140 0.007 240 0.005 Maximum On-State Voltage Drop @ Rated Current [VDC] Total Power Dissipation per module, 2 FET switches conducting, Tj=100º C [Watts] 0.28 20 0.28 40 0.3 60 Combined Thermal Resistance Junction to Case (Rjc) [°C/W] 0.4 0.2 0.13 Internal PWM For Soft Start/Stop Versions (Duty Cycle 10-100%) [Hz] 200 200 200 UL 508 General Use Load Current @ Rated Voltage [A] (C) 20 40 60 UL 508 Motor Controller Load Current @ Rated Voltage [FLA] (C) 13 14 15 IEC 60947-4-1 DC-1 Load Current @ Rated Voltage [ADC] (C) 20 40 60 IEC 60947-4-1 DC-3 Load Current @ Rated Voltage [FLA] (C) 13 14 15 Input Specifications (A) DP4Rxx60D40xx DP4Rxx60E40xx Minimum Control Input Current @ Min voltage (pin 7, pin 8) [mA] 4.5 - 15 16/20 4.5 - 15 0.20 18 - 32 20/25 18 - 32 1 Maximum Control Input Current @ Max voltage (pin 7, pin 8) [mA] Typical Interlocking Time [msec] 1 200 2 200 Logic Supply Voltage Range (pin 5) [VDC] Min/Max Logic Supply Current (pin 5) [mA] (D) Control Voltage Range (pin 7, pin 8) [VDC] General Specifications (A) DP4Rxx60x20xx DP4Rxx60x40xx Dielectric Strength, Input-Output to Baseplate (50/60Hz) [Vrms] 2500 Minimum Insulation Resistance @ 500 VDC [Ohm] 109 Maximum Capacitance, Input to Output [pF] 28 Ambient Operating Temperature Range [ºC] -30 to 80 Ambient Storage Temperature Range[ºC] DP4Rxx60x60xx -40 to 125 Black, UL 94 V-0 Housing Material (Shell) Thermally conductive Epoxy Encapsulation 10.93 (310) Weight (typical) [oz] (gr) 12.16 (345) Rectangular Header, Male Pin 4 Positions, 0.100 in [2.54] Pitch (E) Input Locking Connector Screw / Clamp Combo Type 10-32 Output Terminals Hex Screw Type 1/4-20 with lock washers 25 (2.8246) 20 (2.2597) Maximum Torque [in-lbs] (Nm) Input Connector Wire Capacity AWG #24 (0.2 mm2) AWG #12 (IEC 3.3 mm2) Wire Size for Maximum Ratings (with terminals) AWG #8 (8.4 mm2) IP rating AWG #6 (IEC 13.3 mm2) IP00 LED Status Indicator Green LED (Forward), Yellow LED (Reverse). See TABLE 2 IEC 60068-2-6 : Vibration Compliant (1.5 mm / 10-55 Hz) IEC 60068-2-27 : Shock IEC 61000-4-2 : Electrostatic Discharge Compliant (15 G / 11 ms) Level 2 IEC 61000-4-4 : Electrically Fast Transients Level 2 - Criteria A IEC 61000-4-5 : Electrical Surges Level 2 - Criteria B TABLE 1 DP Series Part No. Required Heat Sink [ºC/W] Crydom Heat Sink Part No. DP4Rxx60x20xx 1.5 HS103 / HS103DR DP4Rxx60x40xx 1.0 HS103 / HS103DR DP4Rxx60x60xx 0.5 HS053 Derating Curves (C) 70 Load Current (Amps) General Notes (A) All parameters at 25ºC unless otherwise specified. (B) Maximum Surge Current rating not to be exceeded during motor Starting or Dynamic Braking. (C) For maximum ratings use heat sink ratings in TABLE 1. (D) Input circuit incorporates active current limitation. (E) Suggested mating connector/plug : Crimp Housing, Positive Latch (Molex 050579404). DP4Rxx60x60xx 60 50 DP4Rxx60x40xx 40 30 DP4Rxx60x20xx 20 10 0 20 30 40 50 60 Ambient Temperature (ºC) Complete specifications of these & other Crydom products available at: www.crydom.com 70 80 DP Series Part Number Nomenclature (F) Stop Mode Blank: Stop Mode matches Start Mode B2: Dynamic Brake, 0.2 sec B5: Dynamic Brake, 0.5 sec B8: Dynamic Brake, 0.8 sec B: Dynamic Brake, Continuous Start Mode Blank: Start SA: Soft Start/Ramp Up, 0.2 sec Control Voltage SB: Soft Start/Ramp Up, 0.5 sec D: 4.5-15 VDC E: 18-32 VDC SC: Soft Start/Ramp Up, 1 sec Series DP 4R SB 60 Function 4R: 4 Channel DC Reversing D 40 Rated Operating Voltage 60: 48 VDC H Operational Current 20: 20 Amps 40: 40 Amps 60: 60 Amps Required for valid part number For options only and not required for valid part number Mechanical Dimensions (G) B Wiring Diagram Tolerances: ±0.02 in / 0.5 mm All dimensions are in: inches [millimeters] 0.95 [24.1] DC Power Supply CL 0.26 [6.6] 0.44 [11.2] 2.89 2.01 1.87 [73.5] [51] [47.6] CL 2.20 [55.9] 3.62 [91.9] DP4Rxxxxx20 1.09 [27.6] 1/- 0.50 [12.7] LOAD SIDE 2/+ +VCC 5 6 7 8 GND +FWD +REV 3 / L1 DC 0.20 [5] Cell Motor Resistance Block Diagram 1.13 [28.6] 1/- - Power Supply 5 /+VCC H-Bridge 2/+ 2/+ 4.09 [104] + Power Supply 6 / GND DP4Rxxxxx40 & DP4Rxxxxx60 7 /+FWD CL 1.15 [29.1] 0.79 [20] DC POWER SUPPLY SIDE 4 / L2 CL 0.79 [20] 1.38 [35.1] Thermal Pad Blank: Not Included H: Included Control Circuit Isolation Circuit S1 S2 3 4 S3 8 /+REV S4 3 / L1 Load 1/- 4 / L2 4.09 [104] Load TABLE 3 TABLE 2 Status Functions Green LED (Forward) Yellow LED (Reverse) Initial Logic Supply Voltage On Flash Twice Flash Twice ON OFF Forward ON Reverse ON Dynamic Brake Interlocking Accessories DP Series Part No. OFF ON Flash Once Flash Once DP4Rxx60x20xx Flash 3x Intermittently Flash 3x Intermittently DP4Rxx60x40xx HK1 HS053 HS103 HS103DR HSP-3 HSP-5 DP4Rxx60x60xx (F) For a complete description of available Operating Modes, see definitions on page 5. (G) Baseplate Thickness 0.125 [3.2] Questions? Call or e-mail: America Tel.: +1 (877) 502 5500 e-mail: [email protected] EMEA Tel.: +44 (0) 1202 606030 e-mail: [email protected] Asia Tel.: +86 (0) 21 2401 7766 e-mail: [email protected] TRM1 TRM6 DP Series Operating Modes Start: When either FWD or REV Control signal is applied, and after Control Signal Validation Delay, DC power supply on terminals 1/- and 2/+ is directly connected to Load at terminals 3/L1 and 4/L2 with a polarity according to the control signal. The start option can be combined with Stop and/or Dynamic Brake options. using a 200 Hz pulse width modulation with a duty cycle going from 100% to 0%. After Soft Stop/Ramp Down time is elapsed, the Load will remain continuously de-energized waiting for a new FWD or REV Control signal. Soft Stop/Ramp Down time is tied to Soft Start/Ramp Up time selected by SA, SB and SC suffixes and can be combined with Soft Start/Ramp Up only. Stop: Load is disconnected from DC power supply. All FET switches (S1, S2, S3 & S4) inside the DP Series SSC are turned off. This simple Stop option is available only in combination with the simple Start option (suffix Blank). Dynamic Brake: It could be used as a modified Stop where the FET switches inside the DP Series SSC are arranged in such a way that they provide a path for the Load Current to keep flowing after the DC power supply has been disconnected. This mode allows for energy stored in some type of loads to be discharged. i.e. back EMF on DC motors. Timing for Dynamic Brake is selected by suffixes B2, B5, B8 and B where the latest will keep the braking or discharging path enabled for as long as FWD and REV Control signals are removed. Soft Start/Ramp Up: It is a modified Start where the DC power supply is connected to the load using a 200 Hz pulse width modulation with a duty cycle going from 10% to 100%. Soft Start/Ramp Up time is defined by SA, SB and SC suffixes. After Soft Start/Ramp Up time is elapsed, the Load will remain continuously energized for as long as FWD or REV Control signal is applied. This option can be combined with Soft Stop/Ramp Down and Dynamic Braking modes, but not with simple Stop. Soft Stop/Ramp Down: It is a modified Stop where the DC power supply is disconnected from the Load Interlock: It will shut down all FET switches inside the DP Series SSC within 0.2 sec after both control signals FWD and REV are applied at the same time. An Interlock condition will trigger a modified Stop such as Soft Stop/Ramp Down or Dynamic Brake whenever an option has been selected. Control Signals + VFWD Forward Control Reverse Control 0 + VREV 0 Load Voltage Signals (H) Start Stop DP4R60xxx S1, S4 + VDCS S2, S3 4 / L2 = + t t S1, S4 Start Dynamic Brake DP4R60xxxBx S2, S3 3 / L1 = + 0 - VDCS S1, S4 S3, S4 Int t t t1 Int t1 + VDCS 0 - VDCS t t 1 tB S1, S4 t Int t t t1 tB S1, S4 S2, S3 Int S3, S4 Soft Start/Ramp Up + VDCS Soft Stop/Ramp Down 0 DP4RSx60xxx -V DCS t tST tSP S1, S4 Soft Start/Ramp Up Dynamic Brake DP4RSx60xxxBx t S3, S4 Int t tST tSP t t1 Int t1 + VDCS 0 - VDCS t tST t1 tB t Int Int : Interlock t : Control Signal Validation Delay = 0.2 sec, except for Start / Stop (0.025 sec) t1 : 0.15 sec Break-before-make delay tB : Dynamic Brake time B2: 0.2 sec B5: 0.5 sec B8: 0.8 sec B: Continuous t tST t1 tB tSP : Soft Stop/Ramp Down time = tST tST : Soft Start/Ramp Up time SA: 0.2 sec SB: 0.5 sec SC: 1 sec VDCS: VDC power supply VFWD: Forward Control Signal VREV: Reverse Control Signal (H) Load voltage signals shown are typical of a DC motor, behavior may change for other load types. Complete specifications of these & other Crydom products available at: www.crydom.com t Int AMERICA EUROPE, MIDDLE EAST & AFRICA United States & Canada Crydom Inc 2320 Paseo de las Americas, Suite 201 San Diego, CA 92154 Sales Support: Tel.: +1 (877) 502 5500 Fax: +1 (619) 210 1590 [email protected] Technical Support: Tel.: +1 (877) 702 7700 [email protected] United Kingdom Crydom SSR Ltd Arena Business Centre Holyrood, Close Poole, Dorset BH17 7FJ Sales Support Tel.: +44 (0) 1202 606030 Fax: +44 (0) 1202 606035 [email protected] Tech Support [email protected] Mexico American Countries CST Latinoamerica Alameda Rio Negro, 1030, 18º andar – Conjunto 1803 CEP: 06454-000 Barueri - São Paulo Brasil Tel.: +55 (11) 2505 7500 Fax: +55 (11) 2505 7507 [email protected] Austria & Switzerland Italy Tel.: +44 (0) 1202 606030 Fax: +44 (0) 1202 606035 [email protected] Tel.: +39 (0) 2 665 99 260 Fax: +39 (0) 2 665 99 268 [email protected] Belgium Spain Tel.: +32 (0) 2 460 4413 Fax: +32 (0) 2 461 2614 [email protected] Tel.: +34 902 876 217 Fax: +34 902 876 219 [email protected] France Netherlands Tel.: +33 (0) 810 123 963 Fax: +33 (0) 810 057 605 [email protected] Tel.: +31 (0) 71 582 0068 Fax: +31 (0) 71 542 1648 [email protected] Germany Middle East, Africa & Other European Countries Tel.: +49 (0) 180 3000 506 Fax: +49 (0) 180 3205 227 [email protected] ASIA PACIFIC China & Hong Kong Custom Sensors & Technologies Asia (Shanghai) Ltd. 13th floor Chang Feng International Tower 89 Yunling Road (East) Putuo District Shanghai, 200062 Sales Support Tel.: +86 (0) 21 6065 6699 Fax: +86 (0) 21 6065 7749 [email protected] Tech Support [email protected] Taiwan Specifications are subject to change without prior notice. Crydom and the Crydom logo are registered trademarks of Crydom Inc. 06/2011 Tel. : +44 (0) 1202 606030 Fax: +44 (0) 1202 606035 [email protected] India Custom Sensors & Technologies 2F, No. 39, Ji-Hu Road Nei-Hu Dist. Taipei 114 Tel: +886 2 8751 6388 Fax: +886 2 2657 8725 [email protected] CST Sensors India Pvt Ltd Unit 1301 and 1302 Prestige Meridian II 30 M.G.Road, Bangalore-560001 Tel: +91 (80) 4113 2204/05 Fax: +91 (80) 4113 2206 [email protected] South Korea South East Asian & Pacific Countries Custom Sensors & Technologies 2F, Jeil Bldg., 94-46 Youngdeungpo-dong 7-ga Youngdeungpo-gu, Seoul, 150-037 Tel.: +82 2 2629 8312 Fax: +82 2 2629 8310 [email protected] CAT/CR/DP/EN © 2011 Crydom Inc., All Rights Reserved. Southern & Central Automatismo Crouzet S.A. de C.V. 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