specification for approval

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SPECIFICATION FOR APPROVAL
3W 3637 Low Resistance Chip Resistor (Lead free / Halogen Free)
1. Scope
This specification applies to 9.14mm x 9.4mm size 3W, fixed metal foil with ceramic carrier
current sensing resistors used in electronic equipment.
2. Type Designation
RL36370 – □□□□ – □
(1)
(2)
(3)
Where
(1) Series No.
(2) Resistance value :
For example :
R002 = 2mΩ
R010 = 10mΩ
(3) Tolerance :
F = ± 1%
G = ± 2%
J = ± 5%
3. Outline Designation and Marking
3-1 Outline Designation
(1)
(2)
(3)
(4)
(5)
Substrate
Resistor
Terminals
Protection coat
Marking
Alumina 96%
Ni alloy
Sn (on Cu )
Heat resistive epoxy resin
Epoxy resin
Dimensions (mm)
Code Letter
3637
L
9.14 ± 0.25
W
9.40 ± 0.25
C
1.55 ± 0.25
D
0.85 ± 0.25
(1mΩ) 3.5 ± 0.25
(≧2mΩ) 2.2 ± 0.25
a
t
Figure 1. Construction and Dimensions
0.88 ± 0.20
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SPECIFICATION FOR APPROVAL
3-2 Marking
Resistance value is marked on the top surface.
Ex.)
2mΩ → R002
10mΩ → R010
4. Ratings
4-1 Specification
Power Rating*
3W
Resistance Value
1 mΩ ~ <2 mΩ
2 ~ 10mΩ
Temperature Coefficient of Resistance
0~+150 ppm/℃
±100ppm/℃
Resistance Tolerance
± 1%,± 2%,± 5%
Insulation Resistance
Over 100MΩ
( P*R)1/2
Rated Voltage (V)
Note * :
RATED LOAD(%)
Power rating is based on continuous full load operation at rated ambient temperature of 70℃.
For resistors operated at ambient temperature in excess of 70℃, the maximum load shall be
derated in accordance with the following curve.
100
0
70
-55
170
AMBIENT TEMPERATURE(℃)
Figure 2.:Power Temperature Derating Curve
4-2 Operation and Storage Temperature Range
-55℃ to +170℃
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SPECIFICATION FOR APPROVAL
5. Life test
Test Item
Condition of Test
Requirements
Short Time Overload
5 * Rated power for 5 seconds
Refer to JIS C 5201-1 4.13
ΔR : ± (0.5%+0.0005Ω)
Thermal Shock
-55 ~150℃ 1,000 cycles, 15 min at each
extreme condition
Refer to JIS C 5201-1 4.19
ΔR : ± (1.0%+0.0005Ω)
Low Temperature Storage
Kept at -55℃, 1,000 hours
Refer to JIS C 5201-1 4.23.4
ΔR : ± (1.0%+0.0005Ω)
Resistance to Soldering Heat Dipped into solder at 270 ± 5℃ for
20 ± 1 seconds
Refer to JIS C 5201-1 4.29
ΔR : ± (0.5%+0.0005Ω)
Load Life
Rated voltage for 1.5hours followed by a
pause 0.5hour at 70 ± 3℃.
Cycle repeated 1000 hours
Refer to JIS C 5201-1 4.25
ΔR : ± (1.0%+0.0005Ω)
Damp Heat with Load
40 ± 2℃ with relative humidity 90% to
95%. Cycle repeated 1,000 hours
Refer to JIS C 5201-1 4.24
ΔR : ± (1.0%+0.0005Ω)
High Temperature Exposure Kept at 170℃ for 1,000 hours
Refer to JIS C 5201-1 4.23.2
Solderability
Mechanical Shock
Bending Test
ΔR : ± (1.0%+0.0005Ω)
Temperature of Solder : 245 ± 5℃
Immersion Duration : 3 ± 0.5 seconds
Refer to JIS C 5201-1 4.17
100 G’s for 6milliseconds. 5 pulses
Refer to JIS C 5201-1 4.21
Uniform coating of solder
cover minimum of 95%
surface being immersed
ΔR : ± (0.5%+0.0005Ω)
Glass-Epoxy board thickness : 1.6mm
Bending width : 2mm
Between the fulcrums : 90mm
Refer to JIS C 5201-1 4.33
ΔR : ±(0.5%+0.0005Ω)
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SPECIFICATION FOR APPROVAL
6. Recommended Solder Pad Dimensions
3637
a
b
c
d
e
1mΩ
4.3
9.9
1.68
0.6
1.9
2.95
9.9
1.68
0.6
4.6
2~10mΩ
Unit : mm
7. Packaging
7-1 Dimensions
7-1-1 Tape packaging dimensions
Symbol
Spec
Symbol
Spec
Ao
9.6±0.10
T
0.4 Max.
Bo
9.9±0.10
E
1.75±0.10
Ko
1.2 Max.
F
7.50±0.10
Po
4.0±0.10
Do
1.5±0.1
P1
12.0±0.10
D1
1.5 Max.
P2
2.0±0.10
W
16.0±0.2
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SPECIFICATION FOR APPROVAL
7-1-2 Reel dimensions
C D
H
F
B
A
G
A
17.4 ± 1.0
F
20.2 ± 0.1
B
2.0 ± 0.2
G
13.5± 0.5
C
99 ± 1.0
H
2.5 ± 0.5
D
380 ± 0.5
Unit : mm
DOCUMENT : SRG00000NH
SPECIFICATION FOR APPROVAL
7-2 Peel Strength of Top Cover Tape
The peel speed shall be about 300mm/minute
The peel force of top cover tape shall between 0.1 to 0.7N
Top Cover Tape
165 ~ 180°
0.1 ~ 0.7N
Carrier tape
7-3 Number of Taping
1,000 pieces / reel
7-4 Label marking
The following items shall be marked on the reel.
(1) Type designation
(2) Quantity
(3) Manufacturing date code
(4) Manufacturer’s name
(5) The country of origin
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