OPTIMA™ OPM-1038 Overcurrent Protection Module - Fuseholder and Disconnect Switch for 13⁄32˝ x 1 1⁄2˝ (10mm x 38mm) Fuses Switch Series Physical Characteristics: • Small size matches 45mm IEC starter width. • Fits #8-18 AWG stranded wire, #10-18 AWG solid wire. • 3-pole version. • Handle and shaft required for through-the-door operation. (See ordering information on page 2). Catalog Symbol: Series Fuse Type O P M - 1 0 3 8 Communication S W Blank - 10 x 38mm C - Communication or 13/32” x 1-1/2” Feature R - Class CC Materials: Grey Thermoplastic UL Flammability: UL 94VO Horsepower Rating of Switch: 240 480 600 3PH V HP 5 10 15 Catalog Number OPM-1038SW Electrical Rating 30A, 600Vac UL/CSA (Max. 3 Watts per fuse) 32A, 660Vac IEC Product Features: • “Open” fuse indication lights. • Finger-safe terminals. (Qualified as IP2O per IEC529) • Cam action handle for easy module removal. • 35mm DIN-rail or screw panel mounting (#8 screw, 1 1⁄4˝ long). • Dead front construction. No exposed contacts for added safety. • Option for remote “open fuse” status indication feature available (reduces downtime). • Offered with Class CC rejection clips or European 10mm x 38mm clips to meet global needs. • Wire ready: Saves time as terminals are ready to accept wires. Agency Information: UL (see table below) CSA Certified, C22.2 No. 39, Class 6225-01, File 47235 IEC (see table below) Shipping Weight: Approx. 335g (.74 lb.) Carton Quantity: 1 SC Rating * Clips Non-rejection 10 x 38mm or Remote Open Fuse Indication No 13/32” x 1-1/2” UL Information Std. File Guide Recognized UL 508 E161278 NLRV2 E161278 NLRV OPM-1038RSW 30A, 600Vac UL/CSA 100kA Rejection No Listed UL 508 OPM-1038SWC 30A, 600V UL/CSA (Max. 3 Watts per fuse) 32A, 660Vac IEC Non-rejection 10 x 38mm or Yes Recognized * OPM-1038RSWC 30A, 600Vac UL/CSA 100kA 13/32” x 1-1/2” Rejection Class CC *Rating varies depending on fuse used in module, 100kA maximum.. Recommended Fuse Types: Class CC Midget (non-rejection) LP-CC KTK KTK-R FNM FNQ-R FNQ Yes UL 508 E161278 NLRV2 Listed UL 508 E161278 NLRV IEC 947-3 IEC 947-3 CE logo denotes compliance with European Union Low Voltage Directive (50-1000Vac, 75-1500Vdc). Refer to Data Sheet: 8002 or contact Bussmann Application Engineering at 636-527-1270 for more information. Applies to OPM-1038SW and OPM-1038RSW. Spare Fuseholder: Part No. 5TPH 0210 BU-SB10138 IEC Page 1 of 3 Data Sheet 1103 5.72∑ (± 0.045) (145.3mm) (± 1.14) Dimensional Data 4.25∑ (± 0.03) (108.0mm) (± 0.76) 2T1 1L1 4T 2 BUSS 1.38∑ (35.0mm) 0.43∑ (± .03) (10.9mm) (± .76) 6T3 3L2 5L3 Communication Port 1.76∑ 0.27∑ (6.9mm) (44.7mm) 0.74∑ (18.8mm) 0.31∑ (7.9mm) 0.57∑ (± 0.03) (14.5mm) (± 0.76) 3.74∑ (± 0.03) (95.0mm) (± 0.76) Communication Port 3.17∑ (80.5mm) 0.23∑ (5.8mm) 0.50∑ (12.7mm) 0.44∑ (11.2mm) 0.224∑ (5.6mm) 1.86∑ (47.2mm) Panel Mounting Hole Pattern 3.60∑ (91.4mm) 1.312∑ (± 0.01) (33.3mm) (± 0.25) Panel Mounting Hole Pattern Selector Handles - for use with shafts 0.24˝ x 0.24˝ ( 6x6mm) NEMA IEC Color Defeatable Padlockable type type All marked both O/l & Off/On 1 1 1 1 1,3R,12 1,3R,12 1,3R,12 1,3R,12 IP54 IP54 IP54 IP54 IP65 IP65 IP65 IP65 Black Red/Yel Black Red/Yel Black Red/Yel Black Red/Yel — — — — — — Yes Yes — — Yes Yes Yes Yes Yes Yes Weight (lbs) Catalog number 0.09 0.09 0.12 0.12 0.16 0.16 0.16 0.16 CBDH1S CBDH2S CBDH15S CBDH16S CBDH3S CBDH4S CBDH5S CBDH6S Pistol Handles - for use with shafts 0.24˝ x 0.24˝ ( 6x6mm) NEMA IEC Length Color Marking Defeatable Padlockable Weight Catalog type type inches/mm (lbs) number All marked both O/l & Off/On 1,3R,12 1,3R,12 1,3R,12 1,3R,12 1,3R,12,4,4X 1,3R,12,4,4X IP65 IP65 IP65 IP65 IP66 IP66 Black Red/Yel Black Red/Yel Black Red/Yel O/l & Off/On O/l & Off/On O/l & Off/On O/l & Off/On O/l & Off/On O/l & Off/On 1.8/45 1.8/45 2.6/65 2.6/65 2.6/65 2.6/65 Yes Yes Yes Yes Yes Yes Ordering Information for External Handle*: OPTIMA Module + CDRKBS12 + Handle + Shaft = Complete Disconnect Switch (without fuses) 1. Order Cooper Bussmann part number CDRKBS12. 2. Select the appropriate handle style (Selector or Pistol). 3. Select the shaft corresponding to the handle type and mounting depth required. Yes 0.28 BDH56 Yes 0.28 BDH57 Yes 0.29 BDH58 Yes 0.29 BDH59 Yes 0.29 CDHXB65L6 Yes 0.29 CDHXY65L6 Extended Shafts - Shaft Dimension ( 6x6mm ) For Handle Type Selector Pistol *All switchable OPM-1038 modules come standard with a small black handle Cooper Bussmann part number CDRKBS12 must be ordered for all through-the-door applications. Mounting Depth** 4.2 - 5.0˝ 5.0 - 5.8˝ 5.6 - 6.4˝ 6.0 - 6.7˝ 7.1 - 8.7˝ 10.7 - 11.5˝ 13.8 - 14.6˝ 6.2 - 6.7˝ 7.0 - 7.5˝ 10.7 - 11.3˝ 16.0 - 16.6˝ 20.0 - 20.5˝ Shaft Length 3.3˝ (85mm) 4.1˝ (105mm) 4.7˝ (120mm) 5.1˝ (130mm) 7.1˝ (180mm) 9.8˝ (250mm) 13.0˝ (330mm) 5.9˝ (150mm) 6.7˝ (170mm) 10.4˝ (265mm) 15.8˝ (400mm) 19.7˝ (500mm) Catalog Number BDS85S BDS105S BDS120S BDS130S BDS180S BDS250S BDS330S BDS150 BDS170 BDS265 BDS400 BDS500 **Mounting depth is the distance from the outside of the door to the disconnect switch. Shaft can be cut to desired length. 0210 BU-SB10138 Page 2 of 3 Data Sheet 1103 OPEN FUSE INDICATION Status Output Specifications: *Minimum operating voltage: 460Vac, 3-phase *Maximum operating voltage: 620Vac, 3-phase Status output maximum conducting current: 40mA Status output maximum on resistance: 35 ohms @ 40mA Status output typical off resistance: >10 Mohm Status output maximum turn-on and turn-off delay: 850 milli-second Status Output Interface Specifications: Rated Voltage: Recommended 5-35Vdc, 300Vac max. Rated Current: 40mA max. Wire Size: #28-14 AWG Torque: 2.25 lb. in. Open Fuse Indicator Status Output Description: The open fuse indicator status output acts very much like an on/off switch. With all three fuses in place and operating properly, this status output has a high resistance value of greater than ten mega-ohms. When one or more of the fuses are open, the status output becomes turned-on with a resistance value less than 35 ohms. This status output withstands voltage (ac or dc) up to 35V at off-state and conducts current up to 40 milli-amps at on-state. Applying voltage and current exceeding these limits will result in damage to the components inside this status output device permanently. There is some time-delay when the status output changes on/off state. The open fuse communications or status output device includes optical isolators within the unit. Communications output states: Fuse Good NO - High Resistance, >10 megohms Opened Fuse NC - Low Resistance, < 35 ohms Note: Operating this device beyond the above limits will cause permanent damage to the components on the board. For applications requiring status output below a system voltage of 460V, contact Bussmann. The examples shown below illustrate typical interface to Programmable Logic Controllers. EXAMPLE 1: DIRECT INTERFACE TO PC/PLC PC / PLC STATUS OUTPUT Vcc (5V to 35V) Pull up Resistor (> 1K) TTL Digital Input EXAMPLE 2: INTERFACE TO PC / PLC WITH OPTICAL ISOLATION PC / PLC STATUS OUTPUT Vcc (5V to 35V) Optical Isolator TTL Digital Input Pull up Resistor (> 1K) CurrentLimiting Resistor ISOLATED AC OR DC POWER SOURCE Note: When energized (switch in the “on” position), a low load terminal voltage will be present when fuses are open or when pullout module is removed. The leakage current is limited to .5mA maximum. Example of Output Voltage with three open fuses or pullout module removed. Catalog Number OPM-1038RSW, OPM-1038SW OPM-1038-RSWC, OPM-1038SWC Types of Indication Standard Communication System Voltage Load Terminal Voltage (1L1-3L2-5L3) (2T1-4T2-6T3) 125Vdc * 12Vdc * 31Vdc * 480Vac, 3-phase 26Vac 56Vac 600Vac, 3-phase 33Vac 88Vac There is no voltage at the load terminals (2T1-4T2-6T3) on the switch version (SW suffix) when the switch is in the “off” position. *The communication device requires a minimum circuit voltage (1L1-3L2-5L3) of 460V for the status indicating device to operate. Below 460V, but above 120V, the indicator lights will luminate, but there will not be any communication status output. The only controlled copy of this Data Sheet is the electronic read-only version located on the Cooper Bussmann Network Drive. All other copies of this document are by definition uncontrolled. This bulletin is intended to clearly present comprehensive product data and provide technical information that will help the end user with design applications. Cooper Bussmann reserves the right, without notice, to change design or construction of any products and to discontinue or limit distribution of any products. Cooper Bussmann also reserves the right to change or update, without notice, any technical information contained in this bulletin. Once a product has been selected, it should be tested by the user in all possible applications. © 2010 Cooper Bussmann St. Louis, MO 63178 www.cooperbussmann.com 0210 BU-SB10138 Page 3 of 3 Data Sheet 1103