Compact Circuit Protector (CCP)

Compact Circuit Protector (CCP)
UL Class CC, Midget and IEC 10x38 fuses
Specifications:
The revolutionary Cooper Bussmann® CCP is 1/3 the
footprint of a molded case circuit breaker. The level of
protection provided by the CCP is up to three times the ShortCircuit Current Rating (SCCR) at full voltage than a molded
case circuit breaker while providing disconnecting means.
• Box Lug and Spade Terminal suitable for line, load or
accessory connection
• Box Lug Connection:
- 18-6 AWG (1 to 16mm2) single or dual rated, solid or
stranded – 75°C or higher - Cu only
- 4 AWG (25mm2) single – 75°C or higher - Cu only
• Spade Terminal Connection:
- Max. 30A suitable for use with #8-32 UNC (M4) screw
• Torque:
- 18-10 AWG 20 Lb-In (1-6mm2/3.4Nm)
- 8-4 AWG 35 Lb-In (10-25mm2/5.8Nm)
• Lockout/tagout: 4mm shank lock or standard pin-out devices
• 35mm DIN rail mount
• Dimensionally compliant to DIN 43880
• Local indication minimum operating voltage:
– 90Vac for AC version
– 12Vdc for DC version
Product Features and Benefits
Agency Information:
• Extremely compact design at 17.5mm wide per pole
• High Short-Circuit Current Ratings up to 200kA (UL) and
120kA (IEC)
• Disconnect rated to provide means for load isolation.
• Full voltage rated up to 600Vac or 80Vdc
• Class CC version is UL 98 Listed and horsepower rated ,
and suitable for branch circuit disconnect and branch circuit
protection
• IEC 10x38 version complies with IEC 60947-3 and
suitable for branch circuit disconnect and branch circuit
protection
• Suitable for global installations, the units comply with UL,
cULus, and IEC standards accepting UL Class CC, Midget
or IEC aM and gG/gL fuses
• Open Fuse Indication
- Local fuse indication lights* are standard.
- Optional wired remote open fuse indication can be
utilized to signal a PLC and open a contactor to
de-energize all phases, if required.
• IP20 finger-safe with 10 AWG (6mm2) or larger wire
• Built-in switch interlock capability prohibits removing the
fuse under load
• Padlockable handle for lockout/tagout procedures
• Available in 1-, 2- and 3-pole versions
*Circuit must be closed for indication light to illuminate
0211
BU-SB101428
Form No.CCP
UL Class CC fuse version
• UL 98 Listed, File E302370, Guide WHTY
• cULus to CSA Standard 22.2 No. 4-04, File 302370,
Guide WHTY7
• CE Compliant
UL Midget fuse version
• UL 508 Listed
• cULus Certified 22.2 No. 14-05
• CE Compliant
10X38 IEC Class aM and gG/gL fuse version
• IEC 60947-3 AC23A
• IEC 60947-3 DC23A
• CE Compliant
Shipping Weight:
• 2.84 lbs (1.29kg) per carton
Carton Quantity:
• 12 poles
Environmental Data
• Storage and operating temperature: -20°C to 75°C**
• Flammability rating: UL 94V0
** For fuse performance under or above 25°C, consult fuse
performance derating charts in the Cooper Bussmann
publication titled Selecting Protective Devices (SPD) reorder #3002.
Page 1 of 11
Data Sheet 1157
Compact Circuit Protector (CCP)
UL Class CC, Midget and IEC 10x38 fuses
Disconnect Switch
Fuse
Holder Compartment
Knob
Lockout
Provision
Circuit
Marking Area
Open Fuse
Indication
Light
Spade
Connection
Box
Lug
Connection
Technical Ratings
Catalog
Number
Amp
Poles Rating
Voltage
Rating
Fuse
Type
Max. Fuse Ampacity
SCCR
CCP-1-30CC
1
30
600Vac
Class CC
30A
200kA
CCP-2-30CC
2
30
600Vac
Class CC
30A
200kA
CCP-3-30CC
3
30
600Vac
Class CC
30A
200kA
CCP-1-30M
1
30
240Vac* UL
UL Midget
30A
10kA*
400Vac* IEC
10x38 IEC
32A aM, 25A gG
120kA*
240Vac* UL
UL Midget
30A
10kA*
400Vac* IEC
10x38 IEC
32A aM, 25A gG
120kA*
240Vac* UL
UL Midget
30A
10kA*
400Vac* IEC
10x38 IEC
Class CC
(DC rated)
32A aM, 25A gG
120kA*
30A
20kA*
UL Midget
30A
10x38 IEC
32A aM, 25A gG
CCP-2-30M
CCP-3-30M
2
3
30
30
CCP-1-DCC
1
30
80Vdc*
CCP-1-DCM
1
30
80Vdc*
10kA*
Agency
Approvals
UL 98 Listed
cULus 22.2 No. 4-04
UL 98 Listed
cULus 22.2 No. 4-04
[email protected]
UL98 Listed
cULus 22.2 No. 4-04
[email protected]
[email protected]
[email protected]
UL 508 Listed
cULus 22.2 No. 14-05
IEC 60947-3 AC23A
UL 508 Listed
cULus 22.2 No. 14-05
IEC 60947-3 AC23A
UL 508 Listed
cULus 22.2 No. 14-05
IEC 60947-3 AC23A
UL 98 Listed
CSA 22.2 No. 4-04
UL 508 Listed
cULus 22.2 No. 14-05
IEC 60947-3 DC23A
Hp ratings
[email protected]
—
—
—
—
—
*Rating may be lower depending on installed fuse. Refer to fuse data sheet.
Recommended UL Fuse Types
Class CC
LP-CC
KTK-R
FNQ-R
AC Voltage
Midget
KTK
FNM
FNQ
Recommended IEC Fuse Types
Class CC
LP-CC
DC Voltage
Midget
KLM
DCM
10x38 IEC
Part Number
IEC
Family
Class
C10G
gG/gL
C10M
aM
BAF
0211
BU-SB101428
Form No.CCP
Page 2 of 11
Data Sheet 1157
Compact Circuit Protector (CCP)
UL Class CC, Midget and IEC 10x38 fuses
Motor Sizing Chart
Note: NEMA motors only (no IEC or Design B Energy Efficient). Minimum size if no more than 1
start/hour. Code max if low to moderate reverse/jog/plug applications. Heavy start permitted only if
Code Max does not allow motor start-up. For high reverse/jog/plug applications or larger
horsepower motors, Class J fuses are recommended. See CCP with CUBEFuse®.
0211
BU-SB101428
Form No.CCP
Page 3 of 11
Data Sheet 1157
Compact Circuit Protector (CCP)
CUBEFuse®
Specifications:
• Box Lug and Spade Terminal suitable for line, load or
accessory connection
• Box Lug Connection:
-18-6 AWG (1 to 16mm2) single or dual rated, solid or
stranded – 75°C or higher - Cu only
- 4 AWG (25mm2) single – 75°C or higher - Cu only
• Spade Terminal Connection: Max. 30A suitable for use with
#8-32 UNC (M4) screw
• Torque:
- 18-10 AWG 20 Lb-In (1-6mm2/3.4Nm)
- 8-4 AWG 35 Lb-In (10-25mm2/5.8Nm)
• Lockout/tagout: 4mm shank lock or standard pin-out devices.
• 35mm DIN rail mount
• Local indication minimum operating voltage:
- 90Vac/115Vdc
The revolutionary Cooper Bussmann® CCP is 1/3 the
footprint of a circuit breaker. The level of protection
provided by the CCP is up to three times the Short-Circuit
Current Rating (SCCR) at full voltage than a molded case
circuit breaker while providing disconnecting means.
Product Features and Benefits
Agency Information:
• UL 98 Listed, File E302370, Guide WHTY
• cULus to CSA Standard 22.2 No. 4-04, File 302370,
Guide WHTY7
• CE Compliant
Shipping Weight:
• Uses Class CF finger-safe Low-Peak® CUBEFuse® with
Class J electrical performance
• Extremely compact design at 25.4mm (1 inch) wide per pole
• High Short-Circuit Current Ratings at 200kA
• Disconnect rated to provide means for load isolation
• Full voltage rated at 600Vac for 30A, 60A and 100A versions
• 125Vdc rated for 40A versions
• UL 98 Listed and suitable for branch circuit disconnect and
branch circuit protection
• 1-, 2- and 3-pole versions are horsepower rated
• Complies with UL and CSA
• Open Fuse Indication:
- Local fuse indication lights* are standard
- Optional wired remote open fuse indication can be utilized
to signal a PLC and open a contactor to de-energize all
phases, if required
• Additional open fuse indication can be provided by the
CUBEFuse®
• IP20 finger-safe construction with 10 AWG (6mm2) wire or
larger
• Built-in switch interlock capability prohibits removing the fuse
under load
• Padlockable handle for lockout/tagout procedures
• 2.03 lbs (0.92kg) per carton
Carton Quantity:
• 6 poles
Environmental Data:
• Storage and operating temperature: -20°C to 75°C**
• Flammability rating: UL 94V0
**For fuse performance under or above 25°C, consult fuse performance derating
charts in the Cooper Bussmann publication “Selecting Protective Devices” (SPD)
reorder #3002.
*Circuit must be closed for indication light to illuminate
0211
BU-SB101428
Form No.CCP
Page 4 of 11
Data Sheet 1157
Compact Circuit Protector (CCP)
CUBEFuse®
Disconnect Switch
Lockout
Provision
Fuse Holder
Spade
Connection
Circuit
Marking
Area
Box Lug
Connection
Technical Ratings
Catalog
Number
Amp Voltage
Poles Rating Rating
Fuse
Type
Max. Fuse Ampacity SCCR
CCP-1-30CF
1
30
600Vac
CUBEFuse*
30A
200kA
CCP-2-30CF
2
30
600Vac
CUBEFuse*
30A
200kA
CCP-3-30CF
3
30
600Vac
CUBEFuse*
30A
200kA
CCP-1-60CF
1
60
600Vac
CUBEFuse*
60A
200kA
CCP-2-60CF
2
60
600Vac
CUBEFuse*
60A
200kA
CCP-3-60CF
3
60
600Vac
CUBEFuse*
60A
200kA
CCP-1-100CF
1
100
600Vac
CUBEFuse*
100A
200kA
CCP-2-100CF
2
100
600Vac
CUBEFuse*
100A
200kA
CCP-3-100CF
3
100
600Vac
CUBEFuse*
100A
200kA
Agency
Approvals
UL 98 Listed
cULus 22.2 No. 4-04
UL 98 Listed
cULus 22.2 No. 4-04
UL 98 Listed
cULus 22.2 No. 4-04
UL 98 Listed
cULus 22.2 No. 4-04
UL 98 Listed
cULus 22.2 No. 4-04
UL 98 Listed
cULus 22.2 No. 4-04
UL 98 Listed
cULus 22.2 No. 4-04
UL 98 Listed
cULus 22.2 No. 4-04
UL 98 Listed
cULus 22.2 No. 4-04
*Class CF with Class J electrical performance.
0211
BU-SB101428
Form No.CCP
Page 5 of 11
Data Sheet 1157
Hp Ratings
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Compact Circuit Protector (CCP)
CUBEFuse®
CUBEFuse® Motor Sizing Table
Voltage
115Vac,
1-Phase
230Vac,
1-Phase
200Vac,
3-Phase
208Vac,
3-Phase
0211
Motor
Size (Hp)
0.167
0.25
0.333
0.5
0.75
1
1.5
2
3
5**
0.167
0.25
0.333
0.5
0.75
1
1.5
2
3
5
7.5
10**
0.5
0.75
1
1.5
2
3
5
7.5
20**
0.5
0.75
1
1.5
2
3
5
7.5
20**
Motor*
FLA (Amps)
4.4
5.8
7.2
9.8
13.8
16
20
24
34
56
2.2
2.9
3.6
4.9
6.9
8
10
12
17
28
40
50
2.5
3.7
4.8
6.9
7.8
11
17.5
25.3
62.1
2.4
3.5
4.6
6.6
7.5
10.6
16.7
24.2
59.4
BU-SB101428
Low-Peak® CUBEFuse® (Amp Rating)
Optimal
Code
Heavy
Protection
Max
Start
10
10
10
10
15
15
15
15
15
15
20
20
25
25
30
25
30
35
30
35
45
40
45
50
50
60
N/A
90
100
N/A
6
6
6
6
6
6
6
10
10
10
10
10
15
15
15
15
15
17.5
15
20
20
20
25
25
25
30
35
45
50
60
60
N/A
N/A
80
90
N/A
6
6
6
6
10
10
10
10
10
15
15
15
15
15
17.5
17.5
20
20
30
35
35
40
45
50
100
N/A
N/A
6
6
6
6
10
10
10
10
10
10
15
15
15
15
15
17.5
20
20
25
30
35
40
45
50
90
N/A
N/A
Form No.CCP
Voltage
230Vac,
3-Phase
460Vac,
3-Phase
575Vac,
3-Phase
Motor
Size (Hp)
0.5
0.75
1
1.5
2
3
5
7.5
20**
0.5
0.75
1
1.5
2
3
5
7.5
10
15
20
50**
0.5
0.75
1
1.5
2
3
5
7.5
10
50**
Motor1
FLA (Amps)
2.2
3.2
4.2
6
6.8
9.6
15.2
22
54
1.1
1.6
2.1
3
3.4
4.8
7.6
11
14
21
27
65
0.9
1.3
1.7
2.4
2.7
3.9
6.1
9
11
52
Low-Peak® CUBEFuse® (Amp Rating)
Optimal
Code
Heavy
Protection
Max
Start
6
6
6
6
6
6
10
10
10
10
15
15
15
15
15
15
20
20
25
30
30
35
40
45
90
100
N/A
3
3
3
3
3
3
6
6
6
6
6
6
6
6
6
10
10
10
15
15
15
17.5
20
20
25
25
30
35
40
45
40
50
60
100
N/A
N/A
3
3
3
3
3
3
3
3
3
6
6
6
6
6
6
6
10
10
10
15
15
15
20
20
17.5
20
20
80
100
N/A
Note: Use Code Max column for low to moderate reverse/jog/plug
applications. Heavy Start permitted only if Code Max does not allow motor
start-up.
*Based on motor FLA from NEC® tables 430.248 and 430.250.
**Max. Hp rating for the CCPB 100 Amp device at specified voltage.
Page 6 of 11
Data Sheet 1157
Compact Circuit Protector (CCP) Accessories
UL Class CC, Midget and IEC 10x38 fuses, and CUBEFuse®
Recommended Lockout Devices
CCP Version
Bradly Pin-Out P/N
Class CC, Midget, IEC 10x38
90844
CUBEFuse®
90850
Ideal P/N
44-779
44-784
Accessories for use with Class CC, Midget, IEC 10x38 and CUBEFuse® CCP
Catalog Number
CCP-AUX
CCP-PLC-IND
Description
Configuration Signal Output
Auxiliary Contacts NO+NC
for Switch Status
1 per CCP
5A/240Vac
up to 60A
Wired Remote Fuse Indication
for PLC Applications
1 per CCP
24Vdc
up to 60A
CCP-AUX
Minimum Circuit
Voltage
–
100Vac
CCP-PLC-IND
(Includes spade terminals)
0211
BU-SB101428
Form No.CCP
Page 7 of 11
Data Sheet 1157
Agency
Approvals
UL 98 Recognized
cURus 22.2 No. 4-04,
IEC 60947-5-1 AC15
UL 98 Recognized
cURus 22.2 No. 4-04
Auxiliary Contact – CCP-AUX
UL Class CC, Midget and IEC 10x38 fuses, and CUBEFuse®
CCP-AUX installed on a CCP-3-xx
Description
Installation Technique:
NO+NC contact output to indicate the status of the switching
mechanism on the CCP
• Mounts on the right side of the CCP, and mechanically
interlocks with the CCP switch handle with hardware
provided
Specifications:
• Rated Ampacity: 5A
• Rated Voltage: 240Vac
• NC/NO contacts are closed/open when the CCP switch
is in the “ON” position (closed)
• Flammability Rating: UL 94V0
• For use with up to and including 60A CCP
IP20 Rating: Yes
Environmental Data:
• Storage and Operating Temperature: -20°C to 75°C
Agency Information:
•
•
•
•
UL 98 File E155130, Guide WHTY2
cULus to CSA Standard 22.2 No. 4-04
IEC 60947-5-1
For use with up to and including 60A CCP
Wiring:
• 20-16 AWG (1 to 2.5mm2) wire
• Torque 5 Lb-In (0.68Nm)
• For use with only 75°C Cu wire
Packaging:
• The CCP-AUX is packaged individually
• A single unit is capable of mounting to a
1-, 2-, or 3-pole CCP
De-energize all circuits before installing or removing any CCP-AUX devices and follow all prescribed safety procedures.
0211
BU-SB101428
Form No.CCP
Page 8 of 11
Data Sheet 1157
Remote Fuse Monitoring Accessory – CCP-PLC-IND
UL Class CC, Midget and IEC 10x38 fuses, and CUBEFuse®
CCP-PLC-IND installed on a CCP-3-xx
Description
Minimum Circuit Voltage:
A resetable three-phase remote fuse monitor that
integrates with a Programmable Logic Controller (PLC) or
other monitoring and control equipment
Specifications:
• Minimum circuit voltage required across the CCP is 100Vac
for the remote indication device to operate
• Power Input: 24Vdc / 5mA
• Output Signals: Digital 0Vdc (Low), 24Vdc (High)
- 0Vdc Low – Fuse is good
- 24Vdc High – Fuse has opened
When the fuse opens, the output signal is sent high and will
remain high until the unit is reset
• Rated Impulse Voltage: 8kV
• Local Indication: Two distinct LEDs indicate unit power
(green) and open fuse (red). Open fuse LED is resetable
upon the replacement of the fuse and the actuation of the
reset switch
• Flammability Rating: UL 94V0
• For use with up to and including 60A CCP
Wiring:
• For power, signal and ground connections use 22-24AWG
(0.25mm2) 300V rated wire
Installation Technique:
• Mounts on the left side of the CCP and mechanically
interlocks with the CCP switch handle with hardware
provided
IP20 Rating: Yes
Environmental Data:
Storage and Operating Temperature: -20°C to 75°C
Agency Information:
• UL 98 File E155130, Guide WHTY2
• cULus to CSA Standard 22.2 No. 4-04
PLC Programming:
• The CCP-PLC-IND signal line is designed to provide a
digital input to a PLC I/O card. In this case, a
Programmable Logic Control program must be written to
properly interpret the input signal to the PLC. The PLC program should check for consecutive high signals before taking action on a critical process.
Emissions and Immunity Testing:
• Electrostatic Discharge IEC 61000-4-2
• Electrical Fast Transient/Burst IEC 6100-4-4
• Surge Immunity IEC61000-4-5
Packaging:
• The CCP-PLC-IND is packaged individually
• A single unit monitors up to three phases. Package includes
0.110” (2.8mm) quick connects for power, signal and ground
connections
De-energize all circuits before installing or removing any CCP-PLC-IND devices and follow all prescribed safety procedures.
0211
BU-SB101428
Form No.CCP
Page 9 of 11
Data Sheet 1157
Remote Fuse Monitoring Accessory – CCP-PLC-IND
UL Class CC, Midget and IEC 10x38 fuses, and CUBEFuse®
Connect leads from CCP-PLC-IND to the terminals as
shown. There is a dedicated terminal on the CCP to
accept the spade connectors from the CCP-PLC-IND.
NOTE: When monitoring a 1-pole or 2-pole CCP, trim
unused leads.
Connection from CCP-PLC-IND to CCP
Circuit Monitoring Leads
from PLC or Remote
Monitoring Device.
Circuit Monitoring
Leads from CCP-PLC-IND
to CCP (100Vac – 600Vac)
Connections for CCP-PLC-IND from a CCP-3 to a remote monitoring device
0211
BU-SB101428
Form No.CCP
Page 10 of 11
Data Sheet 1157
Compact Circuit Protector (CCP)
UL Class CC, Midget and IEC 10x38 fuses, and CUBEFuse®
Dimensions - in (mm)
CCP for Class CC, Midget and IEC 10x38
1.8 (45)
3.1 (79.8)
1.9 (49.2)
0.7 (17.5)
3.7 (92.7)
1.4 (35)
2.1 (52.5)
CCP with CUBEFuse®
CCP-PLC-IND
CCP-AUX
SIG
GND
+24vDC
+24vDC
STATUS
ON
RESET
1.8
45
1.8 (45)
4T2
3L2
1.9 (49.2)
2T1
1L1
2.6 (66.6)
1.9 (49.2)
6T3
5L3
2.6 (66.6)
3.7 (92.7)
3.7 (92.7)
0.3 (8.7)
0.3 (8.7)
The only controlled copy of this Data Sheet is the electronic read-only version located on the Cooper Bussmann Network Drive. All other copies of this document are by
definition uncontrolled. This bulletin is intended to clearly present comprehensive product data and provide technical information that will help the end user with design applications. Cooper Bussmann reserves the right, without notice, to change design or construction of any products and to discontinue or limit distribution of any products. Cooper
Bussmann also reserves the right to change or update, without notice, any technical information contained in this bulletin. Once a product has been selected, it should be
tested by the user in all possible applications.
© 2 0 11 C o o p e r B u s s m a n n
w w w. c o o p e r b u s s m a n n . c o m
0211
BU-SB101428
Form No.CCP
Page 11 of 11
Data Sheet 1157