Chip and SMT Capacitors Type AVS SMT Aluminum Electrolytic Capacitors - General Purpose, 85°C General Purpose Filtering, Bypassing, Power Supply Decoupling Type AVS Capacitors are the best value for filter and bypass applications not requiring wide temperature performance or high ripple current. Their vertical cylindrical cases facilitate automatic mounting and reflow soldering and Type AVS offers a significant cost savings over tantalum capacitors. Highlights ♦ +85°C, 2000 Hour Load Life ♦ Capacitance Range: 0.1 µF to 1500 F ♦ Voltage Range: 4.0 Vdc to 100 Vdc Specifications Operating Temperature: Rated Voltage: Capacitance: D.F (@ 20°C): Capacitance Tolerance: Leakage Current: Ripple Current Multipliers: -40°C to +85°C 4.0, 6.3, 10, 16, 25, 35, 50, 63 & 100 Vdc 0.1 µF to 1500 µF See Ratings Table ±20% @ 120 Hz and +20°C 0.01 CV or 3 µA @ +20°C, after two minutes (whichever is greater) Frequency 50/60 Hz 0.7 120 Hz 1.0 1 kHz 1.3 Load Life: 2000 h @ +85°C ∆ Capacitance: ± 20% DF: ≤200% of limit DCL: ≤100% of limit W.V. Vdc) ( -25°C / +20°C -40°C / +20°C 4 7 15 6.3 4 8 10 kHz & up 1.7 Shelf Life: 1000 h @ +85°C ∆ Capacitance: ± 20% DF: ≤200% of limit DCL: ≤100% of limit Maximum Impedance Ratio @ 120 Hz 10 16 25 35 3 2 2 2 6 4 4 3 AVS Series Marking 50 2 3 63 3 4 100 3 4 Outline Drawing Capacitance (µF) K 0.3 mm Max. 220 s or A A Series I D H P Voltage I 6 = 6.3 Vdc 16 = 16 Vdc 25 = 25 Vdc, etc. W L Case Dimensions Case Code A B C D X E F G 1.002 Lot No. D ± 0.5 3.0 4.0 5.0 6.3 6.3 8.0 8.0 10.0 (mm) L 5.4 +.1,-.2 5.4 +.1,-.2 5.4 +.1,-.2 5.4 +.1,-.2 7.9 ±.3 6.2 ±.3 10.2 ±.3 10.2 ±.3 A ± 0.2 3.3 4.3 5.3 6.6 6.6 8.3 8.3 10.3 H (max) 4.5 5.5 6.5 7.8 7.8 9.5 10.0 12.0 I (ref) 1.5 1.8 2.2 2.6 2.6 3.4 3.4 3.5 W 0.55 ± 0.65 ± 0.65 ± 0.65 ± 0.65 ± 0.65 ± 0.90 ± 0.90 ± 0.1 0.1 0.1 0.1 0.1 0.1 0.2 0.2 1605 East Rodney French Blvd. New Bedford, MA 02744 (508) 996-8564, Fax (508) 996-3830 http://www.cornell-dubilier.com E-mail: [email protected] P (ref) 0.6 1.0 1.5 1.8 1.8 2.2 3.1 4.6 K 0.35 + 0.15/-0.20 0.35 + 0.15/-0.20 0.35 + 0.15/-0.20 0.35 + 0.15/-0.20 0.35 + 0.15/-0.20 0.35 + 0.15/-0.20 0.70 ± 0.20 0.70 ± 0.20 CORNELL DUBILIER Your Source For Capacitor Solutions SMT Aluminum Electrolytic Capacitors - General Purpose, 85°C Ratings Table Cap µF Catalog Number Max. DCL (µA) 22 33 47 100 220 AVS226M04A12T AVS336M04B12T AVS476M04B12T AVS107M04C12T AVS227M04D16T 3.0 3.0 3.0 4.0 8.8 22 22 33 47 47 100 100 220 330 330 470 1000 1000 1500 AVS226M06A12T AVS226M06B12T AVS336M06B12T AVS476M06B12T AVS476M06C12T AVS107M06C12T AVS107M06D16T AVS227M06D16T AVS337M06X16T AVS337M06E16T AVS477M06F24T AVS108M06F24T AVS108M06G24T AVS158M06G24T 3.0 3.0 3.0 3.0 3.0 6.3 6.3 13.9 20.8 20.8 29.6 63.0 63.0 94.5 22 33 33 47 100 100 220 220 330 470 470 1000 AVS226M10B12T AVS336M10B12T AVS336M10C12T AVS476M10C12T AVS107M10C12T AVS107M10D16T AVS227M10X16T AVS227M10E16T AVS337M10F24T AVS477M10F24T AVS477M10G24T AVS108M10G24T 3.0 3.3 3.3 4.7 10.0 10.0 22.0 22.0 33.0 47.0 47.0 100.0 10 10 22 22 33 47 47 100 100 220 220 220 330 330 470 470 AVS106M16A12T AVS106M16B12T AVS226M16B12T AVS226M16C12T AVS336M16C12T AVS476M16C12T AVS476M16D16T AVS107M16D16T AVS107M16E16T AVS227M16X16T AVS227M16E16T AVS227M16F24T AVS337M16F24T AVS337M16G24T AVS477M16F24T AVS477M16G24T 3.0 3.0 3.5 3.5 5.3 7.5 7.5 16.0 16.0 35.2 35.2 35.2 52.8 52.8 75.2 75.2 4.7 4.7 10 10 22 22 33 33 47 100 100 100 220 220 330 330 470 AVS475M25A12T AVS475M25B12T AVS106M25B12T AVS106M25C12T AVS226M25C12T AVS226M25D16T AVS336M25C12T AVS336M25D16T AVS476M25D16T AVS107M25X16T AVS107M25E16T AVS107M25F24T AVS227M25F24T AVS227M25G24T AVS337M25F24T AVS337M25G24T AVS477M25G24T 3.0 3.0 3.0 3.0 5.5 5.5 8.3 8.3 11.8 25.0 25.0 25.0 55.0 55.0 82.5 82.5 117.5 CORNELL DUBILIER Your Source For Capacitor Solutions Max. Max. Max. Dissipation ESR @ Ripple Current Factor @ 120 Hz/20°C 120 Hz/85°C 120 Hz (Ohms) (mA) 4 Vdc (5 Vdc Surge) 0.37 27.9 19 0.35 17.6 26 0.35 12.3 34 0.35 5.8 61 0.35 2.6 82 6.3 Vdc (8 Vdc Surge) 0.35 26.4 20 0.26 19.6 29 0.35 17.6 29 0.35 12.3 36 0.26 9.2 46 0.35 5.8 47 0.26 4.3 71 0.35 2.6 74 0.26 1.3 150 0.35 1.8 300 0.35 1.2 380 0.35 0.6 500 0.35 0.6 700 0.35 0.4 700 10 Vdc (13 Vdc Surge) 0.3 22.6 28 0.3 15.1 29 0.2 10.1 43 0.3 10.6 43 0.3 5.0 50 0.2 3.3 70 0.2 1.5 150 0.26 2.0 250 0.26 1.3 330 0.26 0.92 330 0.26 0.92 400 0.26 0.43 580 16 Vdc (20 Vdc Surge) 0.18 29.9 20 0.16 26.5 28 0.26 19.6 28 0.16 12.1 39 0.26 13.1 35 0.26 9.2 39 0.16 5.6 70 0.26 4.3 70 0.2 3.3 200 0.16 1.2 150 0.2 1.5 200 0.2 1.5 280 0.2 1.0 320 0.2 1.0 380 0.2 0.71 320 0.2 0.71 420 25 Vdc (31 Vdc Surge) 0.16 56.5 12 0.14 49.4 22 0.20 33.2 22 0.14 23.2 28 0.20 15.1 35 0.14 10.6 55 0.2 10.0 42 0.14 7.0 65 0.20 7.1 70 0.14 2.3 150 0.16 2.7 91 0.16 2.7 180 0.16 1.2 140 0.16 1.2 310 0.16 0.8 150 0.16 0.8 340 0.16 0.6 360 1605 East Rodney French Blvd. New Bedford, MA 02744 (508) 996-8564, Fax (508) 996-3830 http://www.cornell-dubilier.com E-mail: [email protected] Case Code Size DxL (mm) Quantity per Reel A B B C D 3x5.4 4x5.4 4x5.4 5x5.4 6.3x5.4 2000 2000 2000 1000 1000 A B B B C C D D X E F F G G 3x5.4 4x5.4 4x5.4 4x5.4 5x5.4 5x5.4 6.3x5.4 6.3x5.4 6.3x7.9 8x6.2 8x10.2 8x10.2 10x10.2 10x10.2 2000 2000 2000 2000 1000 1000 1000 1000 900 1000 500 500 500 500 B B C C C D X E F F G G 4x5.4 4x5.4 5x5.4 5x5.4 5x5.4 6.3x5.4 6.3x7.9 8x6.2 8x10.2 8x10.2 10x10.2 10x10.2 2000 2000 1000 1000 1000 1000 900 1000 500 500 500 500 A B B C C C D D E X E F F G F G 3x5.4 4x5.4 4x5.4 5x5.4 5x5.4 5x5.4 6.3x5.4 6.3x5.4 8x6.2 6.3x7.9 8x6.2 8x10.2 8x10.2 10x10.2 8x10.2 10x10.2 2000 2000 2000 1000 1000 1000 1000 1000 1000 900 1000 500 500 500 500 500 A B B C C D C D D X E F F G F G G 3x5.4 4x5.4 4x5.4 5x5.4 5x5.4 6.3x5.4 5x5.4 6.3x5.4 6.3x5.4 6.3x7.9 8x6.2 8x10.2 8x10.2 10x10.2 8x10.2 10x10.2 10x10.2 2000 2000 2000 1000 1000 1000 1000 1000 1000 900 1000 500 500 500 500 500 500 1.003 Chip and SMT Capacitors Type AVS Chip and SMT Capacitors Type AVS SMT Aluminum Electrolytic Capacitors - General Purpose, 85°C Ratings Table Cap µF Catalog Number Max. DCL (µA) 2.2 3.3 4.7 10 10 22 22 33 33 47 47 100 100 100 220 220 330 AVS225M35A12T AVS335M35A12T AVS475M35B12T AVS106M35B12T AVS106M35C12T AVS226M35C12T AVS226M35D16T AVS336M35D16T AVS336M35E16T AVS476M35D16T AVS476M35E16T AVS107M35X16T AVS107M35F24T AVS107M35G24T AVS227M35F24T AVS227M35G24T AVS337M35G24T 3.0 3.0 3.0 3.5 3.5 7.7 7.7 11.6 11.6 16.5 16.5 35.0 35.0 35.0 77.0 77.0 115.5 0.1 0.1 0.22 0.22 0.33 0.33 0.47 0.47 1 1 2.2 2.2 3.3 4.7 4.7 10 10 22 22 33 33 33 47 47 47 100 100 220 AVS104M50A12T AVS104M50B12T AVS224M50A12T AVS224M50B12T AVS334M50A12T AVS334M50B12T AVS474M50A12T AVS474M50B12T AVS105M50A12T AVS105M50B12T AVS225M50A12T AVS225M50B12T AVS335M50B12T AVS475M50B12T AVS475M50C12T AVS106M50C12T AVS106M50D16T AVS226M50D16T AVS226M50E16T AVS336M50X16T AVS336M50E16T AVS336M50F24T AVS476M50X16T AVS476M50F24T AVS476M50G24T AVS107M50F24T AVS107M50G24T AVS227M50G24T 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 5.0 5.0 11.0 11.0 16.5 16.5 16.5 23.5 23.5 23.5 50.0 50.0 110.0 10 22 22 33 47 100 AVS106M63D16T AVS226M63E16T AVS226M63F24T AVS336M63F24T AVS476M63F24T AVS107M63G24T 6.3 13.9 13.9 20.8 29.6 63.0 3.3 4.7 4.7 10 10 22 22 33 AVS335M2AE16T AVS475M2AE16T AVS475M2AF24T AVS106M2AE16T AVS106M2AF24T AVS226M2AF24T AVS226M2AG24T AVS336M2AG24T 3.3 4.7 4.7 10.0 10.0 22.0 22.0 33.0 Part Numbering System AVS Type 1.004 106 Capacitance 104 = 0.1 µF 105 = 1.0 µF 106 = 10 µF 107 = 100 µF 108 = 1000 µF Max. Max. Max. Dissipation ESR @ Ripple Current Size Factor @ 120 Hz/20°C 120 Hz/85°C Case DxL Quantity 120 Hz (Ohms) (mA) Code (mm) per Reel 35 Vdc (44 Vdc Surge) 0.14 105.6 8 A 3x5.4 2000 0.14 70.4 10 A 3x5.4 2000 0.12 42.4 22 B 4x5.4 2000 0.16 26.5 22 B 4x5.4 2000 0.12 19.9 30 C 5x5.4 1000 0.16 12.1 36 C 5x5.4 1000 0.12 9.1 60 D 6.3x5.4 1000 0.16 8.0 60 D 6.3x5.4 1000 0.14 7.0 130 E 8x6.2 1000 0.16 5.6 70 D 6.3x5.4 1000 0.14 4.9 165 E 8x6.2 1000 0.12 2.0 130 X 6.3x7.9 900 0.14 2.3 140 F 8x10.2 500 0.14 2.3 210 G 10x10.2 500 0.14 1.1 200 F 8x10.2 500 0.14 1.1 310 G 10x10.2 500 0.14 0.7 320 G 10x10.2 500 50 Vdc (63 Vdc Surge) 0.14 2322 1 A 3x5.4 2000 0.12 1990 1 B 4x5.4 2000 0.14 1055 2 A 3x5.4 2000 0.12 905 2 B 4x5.4 2000 0.14 704 3 A 3x5.4 2000 0.12 603 3 B 4x5.4 2000 0.14 494 5 A 3x5.4 2000 0.12 424 5 B 4x5.4 2000 0.14 232 8 A 3x5.4 2000 0.12 199 10 B 4x5.4 2000 0.14 106 10 A 3x5.4 2000 0.12 90.5 16 B 4x5.4 2000 0.12 60.3 16 B 4x5.4 2000 0.14 49.4 18 B 4x5.4 2000 0.12 42.4 23 C 5x5.4 1000 0.14 23.2 27 C 5x5.4 1000 0.12 19.9 35 D 6.3x5.4 1000 0.14 10.6 60 D 6.3x5.4 1000 0.12 9.1 120 E 8x6.2 1000 0.12 6.0 85 X 6.3x7.9 900 0.12 6.0 130 E 8x6.2 1000 0.12 6.0 140 F 8x10.2 500 0.12 4.2 90 X 6.3x7.9 900 0.12 4.2 150 F 8x10.2 500 0.12 4.2 160 G 10x10.2 500 0.12 2.0 200 F 8x10.2 500 0.12 2.0 250 G 10x10.2 500 0.12 0.9 300 G 10x10.2 500 63 Vdc (75 vdc Surge) 0.18 29.9 35 D* 6.3x5.7 1000 0.18 13.6 40 E 8x6.2 1000 0.18 13.6 40 F 8x10.2 500 0.18 9.1 45 F 8x10.2 500 0.18 6.4 45 F 8x10.2 500 0.18 3.0 60 G 10x10.2 500 100 Vdc (125 Vdc Surge) 0.18 90.4 50 E 8x6.2 1000 0.18 63.5 50 E 8x6.2 1000 0.18 63.5 80 F 8x10.2 500 0.18 29.8 50 E 8x6.2 1000 0.18 29.8 85 F 8x10.2 500 0.18 13.6 70 F 8x10.2 500 0.18 13.6 90 G 10x10.2 500 0.18 8.0 90 G 10x10.2 500 *Overall case height (L dimension) is 5.7 mm ±0.3 mm. M Capacitance Tolerance M = ±20% 16 04 06 10 16 25 = = = = = Voltage 4 Vdc 35 = 35 Vdc 6.3 Vdc 50 = 50 Vdc 10 Vdc 63 = 63 Vdc 16 Vdc 2A = 100 Vdc 25 Vdc B 12T Case Code 1605 East Rodney French Blvd. New Bedford, MA 02744 (508) 996-8564, Fax (508) 996-3830 http://www.cornell-dubilier.com E-mail: [email protected] Packaging Information 12 = Carrier Tape Width (mm) T = Tape & Reel B = Bulk CORNELL DUBILIER Your Source For Capacitor Solutions Type AVS SMT Aluminum Electrolytic Capacitors - General Purpose, 85°C Typical Performance Curves Capacitance vs. Temperature & Frequency Capacitance vs. Temperature & Frequency 100 µF @ 16 Vdc (6.3 X 5.4 mm) 1500 µF @ 6.3 Vdc (10 X 10.2 mm) 1.4 1.4 1.2 Ratio to 25°C, 120 Hz Value Ratio to 25°C, 120 Hz Value 1.2 1 65°C 0.8 85°C 0.6 45° 0.4 25°C 0°C 0.2 85°C 1 65°C 45°C 0.8 25°C 0.6 0°C 0.4 –20°C 0.2 –20°C –40°C –40°C 0 0 10 100 1,000 10,000 100,000 1,000,000 10 100 Frequency (Hz) 1,000 ESR vs. Temperature and Frequency 1,000,000 100 µF @ 16 Vdc (6.3 X 5.4 mm) 100 100 –40°C –40°C Ratio to 25°C, 120 Hz Value Ratio to 25°C, 120 Hz Value 100,000 ESR vs. Temperature and Frequency 1500 µF @ 6.3 Vdc (10 X 10.2 mm) 10 –20°C 0°C 1 10,000 Frequency (Hz) 25°C 45°C 65°C 10 –20°C 0°C 1 25°C 45°C 65°C 85°C 85°C 0.1 0.1 10 100 1,000 10,000 100,000 1,000,000 10 100 Frequency (Hz) 10,000 100,000 1,000,000 Frequency (Hz) Impedance vs. Temperature and Frequency Impedance vs. Temperature and Frequency 1500 µF @ 6.3 Vdc (10 X 10.2 mm) 100 1,000 100 µF @ 16 Vdc (6.3 X 5.4 mm) 10 –40°C 10 –20°C 1 0°C 25°C 45°C 65°C 0.1 Ratio to 25°C, 120 Hz Value Ratio to 25°C, 120 Hz Value –40°C 1 –20°C 0°C 25°C 0.1 45°C 65°C 85°C 85°C 0.01 0.01 10 100 1,000 10,000 100,000 1,000,000 10 Frequency (Hz) 100 1,000 10,000 Frequency (Hz) 1605 East Rodney French Blvd. New Bedford, MA 02744 (508) 996-8564, Fax(508) 996-3830 http://www.cornell-dubilier.com E-mail: [email protected] 100,000 1,000,000 SMT Aluminum Electrolytic Capacitors - General Purpose, 85°C Typical Performance Curves Capacitance Change with Temperature Capacitance vs. Temperature & Frequency 220 µF @ 50 Vdc (10 X 10.2 mm) (Typical Performance for AVS Series @ 120 Hz) 10 1 .2 1 4 5 °C 6 5 °C 8 5 °C 0 .8 0 .6 0 Capacitance Change (%) Ratio to 25°C, 120 Hz Value 5 2 5 °C 0 °C 0 .4 – 2 0 °C – 4 0 °C -5 -10 -15 100 µF @ 6.3 Vdc (6.3 X 5.4 mm) -20 47µF @ 16Vdc (6.3 X 5.4 mm) 0 .2 -25 10µF @ 50Vdc (6.3 X 5.4 mm) -30 0 10 100 1 ,0 0 0 1 0 ,0 0 0 1 0 0 ,0 0 0 1 ,0 0 0 ,0 0 0 -60 -40 -20 20 40 60 80 100 Dissipation Factor vs. Temperature ESR vs. Temperature and Frequency 220 µF @ 50 Vdc (10 X 10.2 mm) 100 0 Temperature (°C) Frequency (Hz) (Typical Performance for AVS Series @ 120 Hz) 2 1.8 100 µF @ 6.3 Vdc (6.3 X 5.4 mm) 1.4 10 D.F. (@ 120 Hz) Ratio to 25°C, 120 Hz Value 1.6 –40°C –20°C 0°C 1 47 µF @ 16 Vdc (6.3 X 5.4 mm) 1.2 10 µF @ 50 Vdc (6.3 X 5.4 mm ) 1 0.8 0.6 25°C 45°C 65°C 0.4 85°C 0.2 0 0.1 10 100 1,000 10,000 100,000 1,000,000 -60 -40 -20 Impedance vs. Temperature and Frequency 20 40 60 80 100 Capacitance Change vs. Time 220 µF @ 50 Vdc (10 X 10.2 mm) 10 1 –40°C –20°C 0.1 0°C 25°C 45°C 85°C (Typical Performance AVS Series) 10 Capacitance Change (%) 100 0 Temperature (°C) Frequency (Hz) Ratio to 25°C, 120 Hz Value Chip and SMT Capacitors Type AVS 5 0 -5 -1 0 1 0 µ F @ 1 6 V d c (4 x 5 .4 m m ) 4 7 µ F @ 1 6 V d c ( 6 .3 x 5 .4 m m ) 3 3 0 µ F @ 1 6 V d c (1 0 x 1 0 .2 m m ) -1 5 65°C -2 0 0.01 10 100 1,000 10,000 100,000 1,000,000 0 500 Frequency (Hz) 1.006 1 ,0 0 0 1 ,5 0 0 2 ,0 0 0 Time (Hours) 1605 East Rodney French Blvd. New Bedford, MA 02744 (508) 996-8564, Fax (508) 996-3830 http://www.cornell-dubilier.com E-mail: [email protected] CORNELL DUBILIER Your Source For Capacitor Solutions AVS, AHA, AFC, AFK, AHD, AEB Tape and Reel Specifications Tape Specifications Component Orientation Polarity Stripe (-) Cathode t ± 0.2 4 ± 0.1 1.5 dia 1.75 ± 0.1 0.4 F ± 0.1 W ± 0.3 B ± 0.2 A ± 0.2 Case Code A B C D X E F G W 12.0 12.0 12.0 16.0 16.0 16.0 24.0 24.0 A 3.4 4.7 6.0 7.0 7.0 8.7 8.7 10.7 0.2+0.05 P1 B 3.5 4.6 6.0 7.0 7.0 8.7 8.7 10.7 P1 8.0 8.0 12.0 12.0 12.0 12.0 16.0 16.0 F 5.5 5.5 5.5 7.5 7.5 7.5 11.5 11.5 (mm) t 5.8 5.8 5.8 5.8 8.4 6.8 11.0 11.0 4.0±0.1 2.0±0.1 ∅1.5±0.1 0.5 0.75+0.1 D±0.2 1.75±0.1 F±0.1 W±0.3 A±0.5 S±0.1 P±0.1 Case Code J K H L P R S U W 32.0 32.0 32.0 32.0 44.0 44.0 44.0 44 A 10.7 10.7 14.0 14.0 17.5 19.5 19.5 17.5 B±0.5 B 10.7 10.7 14.0 14.0 17.5 19.5 19.5 17.5 C 14.5 14.5 18.0 18.0 23.0 26.0 26.0 23 1605 East Rodney French Blvd. New Bedford, MA 02744 (508) 996-8564, Fax(508) 996-3830 http://www.cornell-dubilier.com E-mail: [email protected] D 14.5 18.5 14.5 17.5 17.5 17.5 22.5 22.5 F 14.2 14.2 14.2 14.2 20.2 20.2 20.2 20.2 P 20.0 20.0 24.0 24.0 28.0 32.0 32.0 28 C±0.5 (mm) S 28.4 28.4 28.4 28.4 40.4 40.4 40.4 40.4 AVS, AHA, AFC, AFK, AHD, AEB Tape and Reel Specifications Reel Specifications E C B D R: 1.0 mm (.039 in.) t A W (mm) Case Code A, B size C, D, E, X size F, G size J, K, H, L size P, R, S, U size A 380±2 380±2 380±2 330±2 330±2 B 50 min 50 min 50 min 50 min 50 min C 13.0±0.5 13.0±0.5 13.0±0.5 13.0±0.5 13.0±0.5 D 21.0±0.8 21.0±0.8 21.0±0.8 21.0±0.8 21.0±0.8 E 2.0±0.5 2.0±0.5 2.0±0.5 2.0±0.5 2.0±0.5 Land Pattern: C 1234567890123456789 1234567890123456789 1234567890123456789 1234567890123456789 1234567890123456789 1234567890123456789 1234567890123456789 1234567890123456789 1234567890123456789 1234567890123456789 1234567890123456789 1234567890123456789 1234567890123456789 1234567890123456789 1234567890123456789 1234567890123456789 1234567890123456789 1234567890123456789 1234567890123456789 1234567890123456789 1234567890123456789 1234567890123456789 1234567890123456789 1234567890123456789 1234567890123456789 1234567890123456789 1234567890123456789 1234567890123456789 1234567890123456789 1234567890123456789 A B B (mm) Case Code A B C D E F G J, K H L P R, U S A 0.6 1.0 1.5 2.2 2.2 3.2 4.6 4 4.0 4.0 6.0 6.0 6.0 B 2.2 2.5 2.8 3.0 4.5 4.0 4.3 4.5 5.7 5.7 6.5 6.5 7.5 C 1.5 1.6 1.6 1.6 1.6 2.0 2.0 2.0 2.0 2.0 2.5 2.5 2.5 1605 East Rodney French Blvd. New Bedford, MA 02744 (508) 996-8564, Fax(508) 996-3830 http://www.cornell-dubilier.com E-mail: [email protected] W 14±1 18±1 26±1 34±1 46±1 t 3.0 3.0 3.0 3.0 3.0 AVS, AHA, AFC, AFK, AHD, AEB Reflow Solder & Case Dimensions Reflow Soldering Temperature Profile: Peak Temp. (see chart right) 5 seconds maximum Case Code Peak Temp (°C) A, B, C, D, X E, F, G, H J, K, L, P R, S, U 240 230 200°C 160°C Maximum Time @ 200°C (see chart right) 120 seconds Preheat Max. Time @ 200°C (Sec.) 40 30 Time Outline Drawing K 0.3 mm Max. A I D H P I W L Case Dimensions (mm) Case Code D ± 0.5 A 3.0 B 4.0 C 5.0 D 6.3 X 6.3 E 8.0 F 8.0 G 10.0 H 12.5 J 10 K 10 L 12.5 P 16.0 R 18.0 S 18.0 U 16.0 *5.8 +0.1,-0.2 for AFK L A ± 0.2 5.4 +.1,-.2 3.3 5.4 +.1,-.2 4.3 5.4 +.1,-.2 5.3 5.4 +.1,-.2 6.6 7.9 ±.3 6.6 6.2 ±.3 8.3 10.2 ±.3 8.3 10.2 ±.3 10.3 13.5 ± .5 13.5 13.5 10.3 17.5 10.3 16.5 ± .5 13.5 16.5 ± .5 17.0 16.5 ± .5 19.0 21.5 ± .5 19.0 21.5 17.0 and AHD Series H (max) 4.5 5.5 6.5 7.8 7.8 9.5 10 12 15 12 12 15.0 19.0 21.0 21.0 19.0 I (ref) 1.5 1.8 2.2 2.4 2.6 3.4 3.4 3.5 4.7 3.5 3.5 4.7 5.5 6.5 6.5 6.7 1605 East Rodney French Blvd. New Bedford, MA 02744 (508) 996-8564, Fax(508) 996-3830 http://www.cornell-dubilier.com E-mail: [email protected] W P (ref) 0.55 ± 0.1 0.6 0.65 ± 0.1 1.0 0.65 ± 0.1 1.5 0.65 ± 0.1 1.8 0.65 ± 0.1 1.8 0.65 ± 0.1 2.2 0.90 ± 0.2 3.2 0.90 ± 0.2 4.6 0.9 ±0.3 4.4 0.9 ±0.2 4.6 0.9 ±0.2 4.6 0.9±0.3 4.4 1.2±0.3 6.7 1.2±0.3 6.7 1.2±0.3 6.7 1.2±0.3 6.7 K 0.35 + 0.15/-0.20 0.35 + 0.15/-0.20 0.35 + 0.15/-0.20 0.35 + 0.15/-0.20 0.35 + 0.15/-0.20 0.35 + 0.15/-0.20 0.70 ± 0.20 0.70 ± 0.20 0.70 ± 0.30 0.70 ± 0.20 0.70 ± 0.20 0.70 ± 0.30 0.70 ± 0.30 0.70 ± 0.30 0.70 ± 0.30 0.70 ± 0.30 V-Chip Cleaning and Coating Guide Cleaning Below is a table discribing the usable solvents for cleaning a PC board containing V-Chips. Table 1 Solvent type Name Water Alkaline Distilled Water Aqua Cleaner 210SEP Pine Alpha ST-100S Clean-thru 750H Clean-thru 750L Clean-thru 710M Sun-elec B-12 DK be-clean CW-5790 Surface active agent Manufacturer Water Base Recommended use level Symtoms of Damage 1 2 2 2 2 2 2 2 None Sanei Aralaw a Kasei Kogyo Kao Corporation Sanyo Kasei Dai-Ichi Kogyo Seiyaku None, though marking ink may fade Solvent Base Petroleum based Cold-cleaner P3-375 Henkel Hakusui 3 Techno-cleaner 219 Seiwa Sangyo 3 hydrocarbon Axarel 32 Mitsui DFC 3 Alcohol base Isopropyl Alcohol Techno-care FRW-17 Techno-care FRW-17 (Techno-care FRV-100) Silicon base Halogenated hydrocarbon Telpen base Toshiba Corporation 1 3 3 3 Asashi-clean AK-225AES Ashahi Glass 3 HCFC141B-MS Dalkin Kogyo 3 Telpen-cleaner EC-7R Nippon Alpha Metals 3 swellling on sealing rubber rinse and dry well after cleaning None None if used in combination Contains CFC's subject to environmental regulations swelled seal Use level Recommendation Number 1 Cleaning is possible 2 Cleaning is possible (markings may fade) 3 Cleaning is possible (Use caution. 1 and 2 are better choices) V-Chips may be immersed for 5 minutes, safely, in Level 1&2 solvents. Use Level 3 solvents with caution. Do not use chlorine-based halogenated cleaning solvents, adhesives or coating agents. When halogenated chlorine-based solvents are used in the cleaning process, free clorine is liberated from the solvent. This chlorine causes corrosion and deterioration of the aluminum inside the capacitor Dangers of “Free-Chlorine”: After the solvent dries, the chlorine remains on the capacitor seal, the chlorine slowly permeates into the capacitor element causing corrosion and damage that happens slowly. It may take some time before a failure is apparent. A representation of the chemical reaction is on the following page. 1605 East Rodney French Blvd. New Bedford, MA 02744 (508) 996-8564, Fax(508) 996-3830 http://www.cornell-dubilier.com E-mail: [email protected] V-Chip Cleaning and Coating Guide Free-chlorine Diagram: Cl Cl H C C Cl H Electrolysis reaction H H H Cl C C H Cl Cl + (2H) Chlorosen HCl + H H Cl C C H H H Cl Dichloroethane HCl Cl C + = C H Cl Dicloroethylene Fig. 1 Decomposed reaction of cleaning solvents (Free-chlorine) Reaction of Free-chlorine and Aluminum Combined free chlorine and hydrogen become hydrochloric acid, but it has high dissociation and most of it becomes chlorine ions. These chlorine ions react with the aluminum. The order of the reactions is represented below. 1.) Hydration of oxide film AlO3 + 3H2O > 2Al(OH)3 2.) Reaction of hydrated oxide film and chlorine (Dissolution of film) Al(OH)3 + 3HCl > AlCl3 + 3H2O 3.) Reaction of aluminum and hydrochloric acid (Dissolution of aluminum) Al + 3HCl > AlCl3 + 3/2H2 4.) Precipitation of aluminum hydroxide AlCl3 + 3H2O > Al(OH)3 + 3HCl The entire reaction can be summerized as the following: Al + Al2O3 + 3HCl3 + 3H2O > 2Al(OH)3 + AlCl3 + AlCl3 + H3/2 Therefore the compounds produced by the reactions are aluminum hydroxide and hydrochloric acid from reaction #4; the hydrochloric acid is not consumed and acts as a catalyst. 1605 East Rodney French Blvd. New Bedford, MA 02744 (508) 996-8564, Fax(508) 996-3830 http://www.cornell-dubilier.com E-mail: [email protected] V-Chip Cleaning and Coating Guide Solvents that should not be used Table 2 Composition Boiling Point (°C) 1.1.1-Trichloroethane 74.1 Trichloroethylene 87.2 Tetrachloroethylene 121.1 Common Name Chlorosen Trichlene Perchloroethylene Additional Cleaning Notes: 1.) Solvents containing CFC’s destroy the ozone layer and should be avoided to protect the global environment. 2.) To avoid solvent residue between the capacitor’s seal and the PC board, make sure the assembly is dried thoroughly immediately after cleaning. Coating Below is a list of coatings that are safe for use with V-Chips Table 3 Manufacturer Hitachi Chemical Boxy Brown Dow Corning Nihon Zeon Material Acrylic Urethane Acrylic Urethane Silicon Urethane Coating Material Name Taffi-1141, Taffi-1147 Taffi-1154 Humi Seal 1B66 Humi Seal 1A27 Perugan Z, Perugan C Quinate System 160B Influence of Coating Materials Coating materials are typically used for insulation, waterproofing, dustproofing and rustproofing. When coating materials are selected there are factors to prevent internal corrosion (chlorine reaction with aluminum) while the capacitor is functioning. The following steps will help prevent this damage to the capacitor. A.) Corrosion Reaction Avoid halogen solvents which permeate the capacitor’s seal, releasing chlorine which reacts with the aluminum inside the capacitor. B.) Selecting a Coating Material It is necessary to select a coating material that contains no chlorine. The coating consists of the main ingredient which could be urethane resin, acrylic resin or other polymer, a solvent and other additives such as flameproofing agents. 1605 East Rodney French Blvd. New Bedford, MA 02744 (508) 996-8564, Fax(508) 996-3830 http://www.cornell-dubilier.com E-mail: [email protected] V-Chip Cleaning and Coating Guide The coating’s solvent dries and diffuses into the rubber seal of the capacitor, therefore halogenated hydrocarbon solvents containing chloride should not be used. Similar to the solvent, additives can permeate into the capacitor through the rubber seal. Ingredients in many additives might not be listed, therefore use caution when choosing an additive. C.) Other Concerns Solvents and additives are subject to change without notice. Make sure ingredients are identified. Avoid coating a substrate after cleaning it with a halogenated hydrocarbon. The coating will prevent the remaining solvent from diffusing which may cause corrosion. 1605 East Rodney French Blvd. New Bedford, MA 02744 (508) 996-8564, Fax(508) 996-3830 http://www.cornell-dubilier.com E-mail: [email protected]