KS4400 Series MOUNTING The KS4400 series can easily be mounted on standard 35mm DIN rail by means of the integral mounting foot and DIN clip. MARKING The KS4400 series have large marking areas on the front of the cover. CUSTOMIZATION We can supply the KS4400 series enclosures with many custom options including: • Partial or mixed terminal loading • Printing/Marking • Enclosure bus connections • Ventilation Slots • Machining of custom holes • Hinged front covers • Front cover with test buttons ASSEMBLY OF ENCLOSURE 1 2 3 The KS4400 series is simple, modular and flexible yet highly functional. The half shell design is cost effective and provides exceptional space utilization. Three levels of terminals with fixed and pluggable PCB terminal options allow for high density connections. A large front face area provides ample space for operator, communication and visual display components. 4 5 With terminals fitted, place the PCB in the first enclosure half shell. Slide the front plate in the slot in the first enclosure half shell. Place this assembly flat and line-up the second half shell so that the front plate slides into the slot. Manually close both half shells until they snap together. Insert the DIN rail mounting clip into the base of the enclosure. MATERIALS Housing Housing Shell: Polyamide, Glass Filled; Front Plate: PBT Terminals Housing: Polyamide; Terminal Pins: Tinned Brass Temperature Rating: 120°C (248°F) UL94V0 Standard Color: Black Housing with Gray Front Plate Other colors are available upon request. ACCESSORIES AND OPTIONS PROTECTION KS4400 enclosures have an IP40 rating, IP20 for terminal openings (finger protected) and meet VBG4 and other European accident prevention requirements. CONSTRUCTION The KS4400 enclosure series housings are supplied as unassembled kits. Each kit consists of two half shells, a front plate, DIN rail clip and terminal sets. The terminals are set on three levels to maximize space. The terminals are machine solderable with right angle pins. PC boards are mounted vertically in the enclosure, perpendicular to the DIN rail. blanking plug Application Example TERMINALS The terminals are available as fixed or pluggable PCB terminals. The terminal blocks are all machine solderable. Fixed PCB terminals are standard screw cage clamp style terminal blocks. Pluggable PCB terminals feature male pin headers and female screw cage clamp or spring cage clamp plugs that can be plugged/unplugged. Terminal spaces can also be left blank and covered with a snap in cover (terminal blanking plug). 4 Altech Corp.® • 35 Royal Road • Flemington, NJ 08822-6000 • Phone (908)806-9400 • FAX (908)806-9490 • www.altechcorp.com KS4400 Series 12 Terminal 12 Terminal Pluggable Terminals Fixed Terminals TECHNICAL INFORMATION Electrical: *Color: Black Housing 10A, 300V, 22-14AWG Gray Cover Plate Materials: Terminal Type: Housing - PA-GF Front Plate - PBT Terminals - PA 10A, 300V, 30-12AWG (Screw); 10A, 300V, 26-12AWG (Spring) Materials: Fixed Screw Terminal Screw Size: M2.5 Recommended Torque: Temperature Range: TECHNICAL INFORMATION Electrical: *Color:Black Housing 0.5Nm Pluggable Screw / Pluggable Spring Housing - PA-GF Front Plate - PBT Terminals - PA Terminal Screw Size: M2.5 Recommended Torque: Up to 120°C (248°F) Max. PCB’s: Temperature Range: Flammability Rating: (1) Vertical Up to 120°C (248°F) UL94 V-O 0.5Nm Max. PCB’s: Flammability Rating: Mounting: 35mm DIN Rail Gray Cover Plate Terminal Type: (1) Vertical UL94 V-O Mounting: 35mm DIN Rail ORDERING INFORMATION Part Number 90.120 Type KS4401/F ORDERING INFORMATION Terminals Fixed Screw PCB Connection Machine Solder Terminals PCB Connection Pluggable Screw Machine Solder Pluggable Spring Machine Solder ACCESSORIES ACCESSORIES Accessories 1 Meter DIN Rail Terminal Blanking Plug Light Pipes, 3mm Grid Light Pipes, 5mm Grid Part Number 2511120/1M 90.190 90.191 90.192 ENCLOSURE DRAWING PCB DRAWING Part Number Type 90.121 KS4401/PS 90.122 KS4401/PC Type TS35x7.5/1M KS4403-5-1 KS4400-7-1 KS4400-6-1 (To convert to inches divide by 25.4.) (To convert to inches divide by 25.4.) Accessories 1 Meter DIN Rail Terminal Blanking Plug Light Pipes, 3mm Grid Light Pipes, 5mm Grid Part Number 2511120/1M 90.190 90.191 90.192 ENCLOSURE DRAWING PCB DRAWING Type TS35x7.5/1M KS4403-5-1 KS4400-7-1 KS4400-6-1 (To convert to inches divide by 25.4.) (To convert to inches divide by 25.4.) *Other colors are available upon request. Altech Corp.® • 35 Royal Road • Flemington, NJ 08822-6000 • Phone (908)806-9400 • FAX (908)806-9490 • www.altechcorp.com 5 KS4400 Enclosure Series 18 Terminal 18 Terminal Fixed Terminals Pluggable Terminals TECHNICAL INFORMATION Electrical: *Color:Black Housing Gray Cover Plate 10A, 300V, 22-14AWG Materials: Terminal Type: Housing - PA-GF Front Plate - PBT Terminals - PA Fixed Screw Terminal Screw Size: M2.5 Recommended Torque: Temperature Range: 0.5Nm TECHNICAL INFORMATION Electrical: 10A, 300V, 30-12AWG (Screw); 10A, 300V, 26-12AWG (Spring) Materials: Up to 120°C (248°F) Max. PCB’s: Temperature Range: (1) Vertical Up to 120°C (248°F) UL94 V-O Terminal Screw Size: M2.5 Recommended Torque: 0.5Nm Max. PCB’s: Flammability Rating: Mounting: 35mm DIN Rail Gray Cover Plate Terminal Type: Pluggable Screw / Pluggable Spring Housing - PA-GF Front Plate - PBT Terminals - PA Flammability Rating: *Color:Black Housing (1) Vertical UL94 V-O Mounting: 35mm DIN Rail ORDERING INFORMATION Part Number 90.130 Type KS4402/F ORDERING INFORMATION Terminals Fixed Screw PCB Connection Machine Solder ACCESSORIES Terminals PCB Connection Pluggable Screw Machine Solder Pluggable Spring Machine Solder ACCESSORIES Accessories 1 Meter DIN Rail Terminal Blanking Plug Light Pipes, 3mm Grid Light Pipes, 5mm Grid Part Number 2511120/1M 90.190 90.191 90.192 ENCLOSURE DRAWING PCB DRAWING Part Number Type 90.131 KS4402/PS 90.132 KS4402/PC Type TS35x7.5/1M KS4403-5-1 KS4400-7-1 KS4400-6-1 (To convert to inches divide by 25.4.) (To convert to inches divide by 25.4.) Accessories 1 Meter DIN Rail Terminal Blanking Plug Light Pipes, 3mm Grid Light Pipes, 5mm Grid Part Number 2511120/1M 90.190 90.191 90.192 ENCLOSURE DRAWING PCB DRAWING Type TS35x7.5/1M KS4403-5-1 KS4400-7-1 KS4400-6-1 (To convert to inches divide by 25.4.) (To convert to inches divide by 25.4.) *Other colors are available upon request. 6 Altech Corp.® • 35 Royal Road • Flemington, NJ 08822-6000 • Phone (908)806-9400 • FAX (908)806-9490 • www.altechcorp.com KS4400 Enclosure Series 24 Terminal 24 Terminal Pluggable Terminals Fixed Terminals TECHNICAL INFORMATION Electrical: *Color:Black Housing Gray Cover Plate 10A, 300V, 22-14AWG Materials: Terminal Type: Housing - PA-GF Front Plate - PBT Terminals - PA Fixed Screw Terminal Screw Size: M2.5 Recommended Torque: Temperature Range: 0.5Nm TECHNICAL INFORMATION Electrical: *Color:Black Housing 10A, 300V, 30-12AWG (Screw); Gray Cover Plate 10A, 300V, 26-12AWG (Spring) Terminal Type: Materials: Pluggable Screw / Housing - PA-GF Pluggable Spring Front Plate - PBT Terminal Screw Size: M2.5 Terminals - PA Recommended Torque: Up to 120°C (248°F) Max. PCB’s: Temperature Range: Flammability Rating: (1) Vertical Up to 120°C (248°F) UL94 V-O 0.5Nm Max. PCB’s: Flammability Rating: Mounting: 35mm DIN Rail (1) Vertical UL94 V-O Mounting: 35mm DIN Rail ORDERING INFORMATION Part Number 90.140 Type KS4403/F ORDERING INFORMATION Terminals Fixed Screw PCB Connection Machine Solder Terminals PCB Connection Pluggable Screw Machine Solder Pluggable Spring Machine Solder ACCESSORIES ACCESSORIES Accessories 1 Meter DIN Rail Terminal Blanking Plug Light Pipes, 3mm Grid Light Pipes, 5mm Grid Part Number 2511120/1M 90.190 90.191 90.192 ENCLOSURE DRAWING PCB DRAWING Part Number Type 90.141 KS4403/PS 90.142 KS4403/PC Type TS35x7.5/1M KS4403-5-1 KS4400-7-1 KS4400-6-1 (To convert to inches divide by 25.4.) (To convert to inches divide by 25.4.) Accessories 1 Meter DIN Rail Terminal Blanking Plug Light Pipes, 3mm Grid Light Pipes, 5mm Grid Part Number 2511120/1M 90.190 90.191 90.192 ENCLOSURE DRAWING PCB DRAWING Type TS35x7.5/1M KS4403-5-1 KS4400-7-1 KS4400-6-1 (To convert to inches divide by 25.4.) (To convert to inches divide by 25.4.) *Other colors are available upon request. Altech Corp.® • 35 Royal Road • Flemington, NJ 08822-6000 • Phone (908)806-9400 • FAX (908)806-9490 • www.altechcorp.com 7 KS4400 Enclosure Series 36 Terminal 36 Terminal Fixed Terminals Pluggable Terminals TECHNICAL INFORMATION Electrical: *Color:Black Housing Gray Cover Plate 10A, 300V, 22-14AWG Materials: Terminal Type: Housing - PA-GF Front Plate - PBT Terminals - PA Fixed Screw Terminal Screw Size: M2.5 Recommended Torque: Temperature Range: 0.5Nm TECHNICAL INFORMATION Electrical: 10A, 300V, 30-12AWG (Screw); 10A, 300V, 26-12AWG (Spring) Materials: Up to 120°C (248°F) Max. PCB’s: Temperature Range: (2) Vertical Up to 120°C (248°F) UL94 V-O Terminal Screw Size: M2.5 Recommended Torque: 0.5Nm Max. PCB’s: Flammability Rating: Mounting: 35mm DIN Rail Gray Cover Plate Terminal Type: Pluggable Screw / Pluggable Spring Housing - PA-GF Front Plate - PBT Terminals - PA Flammability Rating: *Color:Black Housing (2) Vertical UL94 V-O Mounting: 35mm DIN Rail ORDERING INFORMATION Part Number 90.150 Type KS4461/F ORDERING INFORMATION Terminals Fixed Screw PCB Connection Machine Solder ACCESSORIES Terminals PCB Connection Pluggable Screw Machine Solder Pluggable Spring Machine Solder ACCESSORIES Accessories 1 Meter DIN Rail Terminal Blanking Plug Light Pipes, 3mm Grid Light Pipes, 5mm Grid Part Number 2511120/1M 90.190 90.191 90.192 ENCLOSURE DRAWING PCB DRAWING Part Number Type 90.151 KS4461/PS 90.152 KS4461/PC Type TS35x7.5/1M KS4403-5-1 KS4400-7-1 KS4400-6-1 (To convert to inches divide by 25.4.) (To convert to inches divide by 25.4.) Accessories 1 Meter DIN Rail Terminal Blanking Plug Light Pipes, 3mm Grid Light Pipes, 5mm Grid Part Number 2511120/1M 90.190 90.191 90.192 ENCLOSURE DRAWING PCB DRAWING Type TS35x7.5/1M KS4403-5-1 KS4400-7-1 KS4400-6-1 (To convert to inches divide by 25.4.) (To convert to inches divide by 25.4.) *Other colors are available upon request. 8 Altech Corp.® • 35 Royal Road • Flemington, NJ 08822-6000 • Phone (908)806-9400 • FAX (908)806-9490 • www.altechcorp.com KS4400 Enclosure Series 48 Terminal 48 Terminal Pluggable Terminals Fixed Terminals TECHNICAL INFORMATION Electrical: *Color:Black Housing Gray Cover Plate 10A, 300V, 22-14AWG Materials: Terminal Type: Housing - PA-GF Front Plate - PBT Terminals - PA 10A, 300V, 30-12AWG (Screw); 10A, 300V, 26-12AWG (Spring) Materials: Fixed Screw Terminal Screw Size: M2.5 Recommended Torque: Temperature Range: TECHNICAL INFORMATION Electrical: *Color:Black Housing 0.5Nm Pluggable Screw / Pluggable Spring Housing - PA-GF Front Plate - PBT Terminals - PA Terminal Screw Size: M2.5 Recommended Torque: Up to 120°C (248°F) Max. PCB’s: Temperature Range: Flammability Rating: (2) Vertical Up to 120°C (248°F) UL94 V-O 0.5Nm Max. PCB’s: Flammability Rating: Mounting: 35mm DIN Rail Gray Cover Plate Terminal Type: (2) Vertical UL94 V-O Mounting: 35mm DIN Rail ORDERING INFORMATION Part Number 90.160 Type KS4404/F ORDERING INFORMATION Terminals Fixed Screw PCB Connection Machine Solder Terminals PCB Connection Pluggable Screw Machine Solder Pluggable Spring Machine Solder ACCESSORIES ACCESSORIES Accessories 1 Meter DIN Rail Terminal Blanking Plug Light Pipes, 3mm Grid Light Pipes, 5mm Grid Part Number 2511120/1M 90.190 90.191 90.192 ENCLOSURE DRAWING PCB DRAWING Part Number Type 90.161 KS4404/PS 90.162 KS4404/PC Type TS35x7.5/1M KS4403-5-1 KS4400-7-1 KS4400-6-1 (To convert to inches divide by 25.4.) (To convert to inches divide by 25.4.) Accessories 1 Meter DIN Rail Terminal Blanking Plug Light Pipes, 3mm Grid Light Pipes, 5mm Grid Part Number 2511120/1M 90.190 90.191 90.192 ENCLOSURE DRAWING PCB DRAWING Type TS35x7.5/1M KS4403-5-1 KS4400-7-1 KS4400-6-1 (To convert to inches divide by 25.4.) (To convert to inches divide by 25.4.) *Other colors are available upon request. Altech Corp.® • 35 Royal Road • Flemington, NJ 08822-6000 • Phone (908)806-9400 • FAX (908)806-9490 • www.altechcorp.com 9 KS4400 Enclosure Series 72 Terminal 72 Terminal Fixed Terminals Pluggable Terminals TECHNICAL INFORMATION Electrical: *Color:Black Housing Gray Cover Plate 10A, 300V, 22-14AWG Materials: Terminal Type: Housing - PA-GF Front Plate - PBT Terminals - PA Fixed Screw Terminal Screw Size: M2.5 Recommended Torque: Temperature Range: 0.5Nm TECHNICAL INFORMATION Electrical: 10A, 300V, 30-12AWG (Screw); 10A, 300V, 26-12AWG (Spring) Materials: Up to 120°C (248°F) Max. PCB’s: Temperature Range: (3) Vertical Up to 120°C (248°F) UL94 V-O Terminal Screw Size: M2.5 Recommended Torque: 0.5Nm Max. PCB’s: Flammability Rating: Mounting: 35mm DIN Rail Gray Cover Plate Terminal Type: Pluggable Screw / Pluggable Spring Housing - PA-GF Front Plate - PBT Terminals - PA Flammability Rating: *Color:Black Housing (3) Vertical UL94 V-O Mounting: 35mm DIN Rail ORDERING INFORMATION Part Number 90.170 Type KS4405/F ORDERING INFORMATION Terminals Fixed Screw PCB Connection Machine Solder ACCESSORIES Terminals PCB Connection Pluggable Screw Machine Solder Pluggable Spring Machine Solder ACCESSORIES Accessories 1 Meter DIN Rail Terminal Blanking Plug Light Pipes, 3mm Grid Light Pipes, 5mm Grid Part Number 2511120/1M 90.190 90.191 90.192 ENCLOSURE DRAWING PCB DRAWING Part Number Type 90.171 KS4405/PS 90.172 KS4405/PC Type TS35x7.5/1M KS4403-5-1 KS4400-7-1 KS4400-6-1 (To convert to inches divide by 25.4.) (To convert to inches divide by 25.4.) Accessories 1 Meter DIN Rail Terminal Blanking Plug Light Pipes, 3mm Grid Light Pipes, 5mm Grid Part Number 2511120/1M 90.190 90.191 90.192 ENCLOSURE DRAWING PCB DRAWING Type TS35x7.5/1M KS4403-5-1 KS4400-7-1 KS4400-6-1 (To convert to inches divide by 25.4.) (To convert to inches divide by 25.4.) *Other colors are available upon request. 10 Altech Corp.® • 35 Royal Road • Flemington, NJ 08822-6000 • Phone (908)806-9400 • FAX (908)806-9490 • www.altechcorp.com KS4400 Enclosure Series 96 Terminal 96 Terminal Pluggable Terminals Fixed Terminals TECHNICAL INFORMATION Electrical: *Color:Black Housing Gray Cover Plate 10A, 300V, 22-14AWG Materials: Terminal Type: Housing - PA-GF Front Plate - PBT Terminals - PA 10A, 300V, 30-12AWG (Screw); 10A, 300V, 26-12AWG (Spring) Materials: Fixed Screw Terminal Screw Size: M2.5 Recommended Torque: Temperature Range: TECHNICAL INFORMATION Electrical: *Color:Black Housing 0.5Nm Up to 120°C (248°F) Max. PCB’s: Temperature Range: (4) Vertical Up to 120°C (248°F) UL94 V-O Pluggable Screw / Pluggable Spring Housing - PA-GF Front Plate - PBT Terminals - PA Flammability Rating: Terminal Screw Size: M2.5 Recommended Torque: 0.5Nm Max. PCB’s: Flammability Rating: Mounting: 35mm DIN Rail Gray Cover Plate Terminal Type: (4) Vertical UL94 V-O Mounting: 35mm DIN Rail ORDERING INFORMATION Part Number 90.180 Type KS4406/F ORDERING INFORMATION Terminals Fixed Screw PCB Connection Machine Solder Terminals PCB Connection Pluggable Screw Machine Solder Pluggable Spring Machine Solder ACCESSORIES ACCESSORIES Accessories 1 Meter DIN Rail Terminal Blanking Plug Light Pipes, 3mm Grid Light Pipes, 5mm Grid Part Number 2511120/1M 90.190 90.191 90.192 ENCLOSURE DRAWING PCB DRAWING Part Number Type 90.181 KS4406/PS 90.182 KS4406/PC Type TS35x7.5/1M KS4403-5-1 KS4400-7-1 KS4400-6-1 (To convert to inches divide by 25.4.) (To convert to inches divide by 25.4.) Accessories 1 Meter DIN Rail Terminal Blanking Plug Light Pipes, 3mm Grid Light Pipes, 5mm Grid Part Number 2511120/1M 90.190 90.191 90.192 ENCLOSURE DRAWING PCB DRAWING Type TS35x7.5/1M KS4403-5-1 KS4400-7-1 KS4400-6-1 (To convert to inches divide by 25.4.) (To convert to inches divide by 25.4.) *Other colors are available upon request. Altech Corp.® • 35 Royal Road • Flemington, NJ 08822-6000 • Phone (908)806-9400 • FAX (908)806-9490 • www.altechcorp.com 11