K70 Series Printed circuit boards can be mounted in three ways: • Vertically • Horizontally • Behind the Front Cover Boards can be placed vertically (perpendicular to the DIN rail) and/or horizontally (parallel with the DIN rail). Enclosures with plug-in covers can accept an additional board mounted directly behind the front cover. This board is ideal for mounting indicating devices such as LEDs, LCDs for monitoring, switches and potentiometers for setting and adjusting purposes. The housing cover snaps onto the housing shell. Two tabs lock the cover firmly in place. Removal of the cover is possible for service and repair. Potting is possible. The K70 series enclosures are small to medium in size and offer cost effective solutions for many applications. The K70 housing covers have external and internal barriers between terminals to increase creepage distance and to help prevent accidental touching of live potentials that may be present. Optional terminal covers that decrease the size of the opening are available as accessories. They can accommodate 8 to 32 terminals for field wire connections. Pressure plate terminals are standard with both the fixed and pluggable versions. MATERIALS Housing Housing Shell: Polycarbonate, 10% Glass-filled Housing Cover: Polycarbonate, 10% Glass-filled Terminals Pressure Plate: Chromated Steel Terminal Screw: Chromated Steel Connector Contact: Tin Plated Bronze Temperature Rating: 125°C (257°F) UL94VO Standard Color: Light Gray PROTECTION K7O enclosures have an IP10 rating (hand protected). By using optional terminal covers the protection rating can be increased to IP20 (finger protected). VBG4 and other European accident prevention requirements are met. CONSTRUCTION The K70 enclosures are supplied as unassembled kits. Each kit consists of a housing shell and a snap-on cover, complete with integral terminals and terminal-to-board connection provisions. Integral printed circuit board guides are molded into the housing shell to save time when inserting boards, to prevent misconnections and to keep the boards in place. Integral tabs on the bottom of the shell further help to hold the boards in place and eliminate lateral movement and warpage. 40 TERMINALS Pressure Plate terminals with either fixed or pluggable terminalto-board connections are offered in the K70 enclosures. The pressure plate, which is captive to the terminal screw, automatically rises when the screw is loosened. One or two wires of equal or different sizes up to 2.5mm2 (14 AWG) can be terminated in each terminal. The grooved corners of the pressure plate ensure positive wire retention. The flat bottom of the terminal extends to the inside of the enclosure and provides the terminal-to-board connection. The terminal screws can be turned by a flat tip or a #2 Phillips screwdriver. Upon request, terminals can be loaded in selected positions only. Altech Corp.® • 35 Royal Road • Flemington, NJ 08822-6000 • Phone (908)806-9400 • FAX (908)806-9490 • www.altechcorp.com K70 Series For better retention, the plug-in type covers have captive screws at the corners that insert into brass bushings, molded into the housing shell. The pluggable versions are ideal whenever quick connections and replacement are important. They also reduce the danger of misconnected wires and downtime. TERMINAL-TO-BOARD CONNECTIONS The K70 series offers fixed and pluggable terminal-to-board connection possibilities. Fixed Connections Fixed terminal-to-board connections can be made by Wire Jumper, Fast On tabs or Machine Solderable Pins (K7022.5C only). Fast On tabs, (2.8 x 0.8 mm) accept industry standard Fast On connectors crimped onto wire jumpers. Wire Jumper connections can also be made by soldering a wire jumper between the center holes of the Fast On tab and the printed circuit board(s). Machine Solderable Pins (offered only with type K7022.5C) can be removed from the enclosure and machine soldered to the board in the same step as other components, saving assembly time. Pluggable Connections Pluggable terminal-to-board connections are made by using Card Edge connectors. They are an integral part of the covers of K7075P, K70100P and K70150P and plug directly onto the board(s). Solder Pins are also provided in these enclosures for terminal-to-board connections when mounting an additional board directly behind the front cover. A Wire Jumper can be soldered to these pins as well. MOUNTING The K70 Enclosures mount easily by snapping onto standard 35mm DIN Rail. Many can also be panel mounted using corner mounting holes which accept two M4 or M5 (#6 or #10) screws. These mounting holes are molded into two corners of the housing shell base and do not increase the height or width of the enclosure, thus insuring a compact, high density arrangement when multiple enclosures are installed adjacent to each other. Enclosure types K7022.5A, K7022.5B and K7022.5C have two integral pull-out tabs on the base of the enclosure for panel mounting. (Refer to Enclosure Mounting Procedures on page 49.) MARKING The K70 enclosures have an area on the front of the cover for marking and mounting of components such as switches, potentiometers, LEDs or LCD indicators. Custom imprinted plates can be inserted as well, allowing imprinting of plates separate from the enclosure, reducing cost and delays. ACCESSORIES • 35 x 7.5 mm DIN Rail • Terminal Covers • Pull-Out Panel Mounting Tabs. CUSTOMIZATION Enclosures can be customized with cutouts and holes for potentiometers, switches, LEDs, LCDs and other devices. Using state of the art machining, we can punch, drill or cut to your most exacting specifications. Custom colors and special markings are also available. Please let us know what your requirements are. Altech Corp.® • 35 Royal Road • Flemington, NJ 08822-6000 • Phone (908)806-9400 • FAX (908)806-9490 • www.altechcorp.com 41 K70 Series 8 Terminal 10 Terminal Solder/Tab Connection Solder/Tab Connection TECHNICAL INFORMATION Electrical: 25A, 300V, 24-14 AWG TECHNICAL INFORMATION Electrical: Terminal Type: Pressure Plate Housing Material: Terminal Screw Size: Glass-filled Polycarbonate Glass-filled Polycarbonate 0.8Nm Up to 125°C (257°F) Glass-filled Polycarbonate (2) Vertical UL94 V-O Recommended Torque: 0.8Nm Temperature Range: PCB Locations: Up to 125°C (257°F) Mounting: (10) Vertical Flammability Rating: 35mm DIN Rail or panel mount Color: M3.5 Cover Material: PCB Locations: Flammability Rating: Terminal Screw Size: Glass-filled Polycarbonate Recommended Torque: Temperature Range: Pressure Plate Housing Material: M2.5 Cover Material: Terminal Type: 25A, 300V, 22-14 AWG Mounting: UL94 V-O 35mm DIN Rail or panel mount Color: Light Gray Light Gray ORDERING INFORMATION Part Number Type 90.001 K7022.5A ORDERING INFORMATION Description Double Level Terminals PCB Connection Wire Jumper/ Fast On ACCESSORIES Part Number Type 90.010 K7045C Description Single Level Terminals PCB Connection Wire Jumper/ Fast On ACCESSORIES ENCLOSURE DRAWING Type TS35x7.5/1M K7022.5A/TC1,TC2 Accessories DIN Rail Terminal Cover** Part Number 2511120/1M 90.010.1 ENCLOSURE DRAWING (To convert to inches divide by 25.4.) Type TS35x7.5/1M K7045C/TC1 (To convert to inches divide by 25.4.) 1 98 DIN Rail 97 55 18.5 5 17 45 2 2 1 9.5 66 70 35 3 41 1.4 71 48 77 89 80 75 35 2 1.5 Din Rail 51 Part Number 2511120/1M 90.001.1/90.001.2 1.5 Accessories DIN Rail Terminal Covers* 2 1 1.5 17 25 1.5 3 65.1 34 65.1 34 .5 5 R2 R1. .5 .5 R2 R1 1.5 thick 1.5 thick 59 97 82 19 5 87.5 1.5 thick 51 1.5 15.5 1.5 70 * Note: Need one of each Terminal Cover. 42 2 .5 5 R2 R1. 6 1.5 (To convert to inches divide by 25.4.) 65.5 34 55 3 12 15.5 1.5 thick 20 97 82 PCB DRAWING 22 30° 12 27 (To convert to inches divide by 25.4.) 2 1 5 4 R1 .5 1 5 5 22 PCB DRAWING 5 114 116 97 82 M4 112 .5 22.5 9 9 12 R1 1 88 unused space ** Note: One piece Teminal Cover covers both sides. unused space Altech Corp.® • 35 Royal Road • Flemington, NJ 08822-6000 • Phone (908)806-9400 • FAX (908)806-9490 • www.altechcorp.com K70 Series 12 Terminal 12 Terminal Solder/Tab Connection Solder Connection TECHNICAL INFORMATION Electrical: TECHNICAL INFORMATION Electrical: Terminal Type: 20A, 300V, 24-14 AWG Pressure Plate Housing Material: Terminal Screw Size: Glass-filled Polycarbonate Glass-filled Polycarbonate 0.8Nm Up to 125°C (257°F) (2) Vertical UL94 V-O Recommended Torque: 0.8Nm Temperature Range: PCB Locations: Up to 125°C (257°F) Mounting: (2) Vertical Flammability Rating: 35mm DIN Rail or panel mount Color: M3.5 Cover Material: Glass-filled Polycarbonate PCB Locations: Flammability Rating: Terminal Screw Size: Glass-filled Polycarbonate Recommended Torque: Temperature Range: Pressure Plate Housing Material: M2.5 Cover Material: Terminal Type: 20A, 300V, 22-14 AWG Mounting: UL94 V-O 35mm DIN Rail or panel mount Color: Light Gray Light Gray ORDERING INFORMATION Part Number Type 90.020 K7022.5B ORDERING INFORMATION Description Double Level Terminals PCB Connection Wire Jumper/ Fast On ACCESSORIES Part Number Type Description PCB Connection 90.030 K7022.5C Shrouded Double Wire Jumper/ Level Terminals Machine Solderable Pins ACCESSORIES Accessories DIN Rail Terminal Covers* Part Number 2511120/1M 90.020.1/90.020.2 ENCLOSURE DRAWING Type TS35x7.5/1M K7022.5BTC1/TC2 (To convert to inches divide by 25.4.) 97 DIN Rail Accessories DIN Rail Part Number 2511120/1M ENCLOSURE DRAWING (To convert to inches divide by 25.4.) 99 94 90 18 1 2 3 2 5 Type TS35x7.5/1M 18 2 1.4 71 89 80 35 1.5 33° 55 26.5 5 5 R1 2 3 1 6 24.5 47.2 2 5 6 4 R1 1 1 3 24 6 5 1.5 thick 1 70 63.4 48.4 40.6 25.6 5 89 68.9 6 1.5 thick 12 (To convert to inches divide by 25.4.) 17 30° 25 87.5 1 2 1 29 DIN Rail PCB DRAWING 22 1 321 22.5 M4 (To convert to inches divide by 25.4.) 12 3 1 6 5 4 12 55 PCB DRAWING 1 88 22.5 1.5 M4 71 48 77 89 80 75 35 1.4 4 5 6 Ø1. 2 1.5 70 * Note: Need one of each Terminal Cover. unused space 6.4 5.6 53.7 12 6.4 unused space Altech Corp.® • 35 Royal Road • Flemington, NJ 08822-6000 • Phone (908)806-9400 • FAX (908)806-9490 • www.altechcorp.com 43 K70 Series 12 Terminal 16 Terminal Solder/Tab Connection Pluggable Connection TECHNICAL INFORMATION Electrical: TECHNICAL INFORMATION Electrical: Terminal Type: 25A, 300V, 22-14 AWG Pressure Plate Housing Material: Terminal Screw Size: Glass-filled Polycarbonate Glass-filled Polycarbonate Recommended Torque: Glass-filled Polycarbonate PCB Locations: Temperature Range: (5) Vertical (1) Behind Cover Flammability Rating: Up to 125°C (257°F) Flammability Rating: 0.8Nm PCB Locations: Up to 125°C (257°F) Mounting: Color: M3.5 Cover Material: 0.8Nm UL94 V-O Terminal Screw Size: Glass-filled Polycarbonate Recommended Torque: Temperature Range: Pressure Plate Housing Material: M3.5 Cover Material: Terminal Type: 10A, 300V, 22-14 AWG (7) Vertical (6) Horizontal (1) Behind Cover Mounting: UL94 V-O Color: 35mm DIN Rail Light Gray 35mm DIN Rail or panel mount Light Gray ORDERING INFORMATION Type K7055 ORDERING INFORMATION Description Single Level Terminals PCB Connection Wire Jumper/ Fast On Part Number Type 90.050 K7075P PCB Connection Wire Jumper/ Solder Pin/ Card Edge Part Number 2511120/1M 90.050.1 Type TS35x7.5/1M K7075P/TC1 ACCESSORIES ENCLOSURE DRAWING (To convert to inches divide by 25.4.) (To convert to inches divide by 25.4.) 3 55 DIN Rail 21 18 42 17 3 4 unused space 3 19 2.4 1.5 thick 65 51 1.5 thick 4 * Note: Need two Terminal Covers. Ø1.6 82.5 1.5 thick * Note: Need two Terminal Covers. 1.5 thick 58 70.5 6.85 1.5 thick 44 68 19 59 .5 R2 59 1.5 thick 65.5 34 82.5 47.2 43.5 26.1 8.7 97 82.5 3 8.5 64.8 62 1.5 thick 2 71 65 97 82.5 .5 R2 1 2 5 112 114 116 5 min. 2 65 34 6 11 11 12 (To convert to inches divide by 25.4.) 6.5 PCB DRAWING Ø1.3 1 9 (To convert to inches divide by 25.4.) 7 75 112 114 116 PCB DRAWING 2 56 53 44 77 1.7 98 9 3 77 70 7 4 71 1.5 82 88.7 87 2 1 2 1 70 35 73 98 3 51 73 35 DIN Rail 66 1.2 9 15 Accessories DIN Rail Terminal Cover* 66 ENCLOSURE DRAWING Type TS35x7.5/1M K7055/TC1 1.5 Part Number 2511120/1M 90.040.1 88.7 Accessories DIN Rail Terminal Covers* R7 ACCESSORIES Description Single Level Terminals 1.5 thick 8.5 1.15 67.5 42.3 45 Part Number 90.040 5 unused space Altech Corp.® • 35 Royal Road • Flemington, NJ 08822-6000 • Phone (908)806-9400 • FAX (908)806-9490 • www.altechcorp.com K70 Series 16 Terminal 20 Terminal Pluggable Connection (DIN Rail Mount Only) Solder/Tab Connection TECHNICAL INFORMATION Electrical: TECHNICAL INFORMATION Electrical: Terminal Type: 10A, 300V, 22-14 AWG Pressure Plate Housing Material: Terminal Screw Size: Glass-filled Polycarbonate Glass-filled Polycarbonate Up to 125°C (257°F) Glass-filled Polycarbonate Up to 125°C (257°F) UL94 V-O Light Gray ORDERING INFORMATION ORDERING INFORMATION Description Single Level Terminals PCB Connection Wire Jumper/ Solder Tab/ Card Edge ACCESSORIES Type TS35x7.5/1M K7075P/TC1 (To convert to inches divide by 25.4.) 51 70 4 3 65.1 34 65.1 34 .5 .5 R2 R1 15.5 1.5 thick 1.5 .5 51 1.5 R1 19 Ø1.6 22 59 1.5 thick 97 82 .5 .5 R2 R1 .5 .5 R2 R1 97 82 1.5 thick 27 (To convert to inches divide by 25.4.) 2 1.5 thick 20 124 126 R1 .5 82.5 5 5 12 65.5 34 88.7 82 88,7 * Note: Need two Terminal Covers. 6.85 1 10 5 5 1.5 1 15.5 1.15 1.5 1.5 66 PCB DRAWING 70.5 5 2 2 9 1.5 thick 65 3 DIN Rail 2.4 1.5 thick 9 11 42.3 45 6.5 5 min. 1.5 thick 4 17 97 82 77 70 3 4 1.5 thick 82.5 97 .5 2 70.5 65 34 11 (To convert to inches divide by 25.4.) 68 55 2 5 112 114 116 2 41 113 6 9 1 45 7 9 75 (To convert to inches divide by 25.4.) 13 2 57 53 18 44 Type TS35x7.5/1M 66 73 35 98 8.5 PCB Connection Wire Jumper/ Fast On Part Number 2511120/1M ENCLOSURE DRAWING 3 71 PCB DRAWING Description Double Level Terminals 1.5 4 1 Accessories DIN Rail 35 Part Number 2511120/1M 90.050.1 ENCLOSURE DRAWING DIN Rail Part Number Type 90.060 K7045D1 ACCESSORIES Accessories DIN Rail Terminal Covers* R2 35mm DIN Rail or panel mount Light Gray Part Number Type 90.050.5 K7075P 3 (10) Vertical Mounting: Color: 35mm DIN Rail 1 0.8Nm PCB Locations: Flammability Rating: Mounting: UL94 V-O Recommended Torque: Temperature Range: (7) Vertical (6) Horizontal (1) Behind Cover Color: M3.5 Cover Material: 0.8Nm PCB Locations: Flammability Rating: Terminal Screw Size: Glass-filled Polycarbonate Recommended Torque: Temperature Range: Pressure Plate Housing Material: M3.5 Cover Material: Terminal Type: 25A, 300V, 22-14 AWG 8.5 67.5 unused space unused space Altech Corp.® • 35 Royal Road • Flemington, NJ 08822-6000 • Phone (908)806-9400 • FAX (908)806-9490 • www.altechcorp.com 45 K70 Series 20 Terminal 20 Terminal Solder/Tab Connection Solder/Tab Connection TECHNICAL INFORMATION Electrical: TECHNICAL INFORMATION Electrical: Terminal Type: 25A, 300V, 22-14 AWG Pressure Plate Housing Material: Terminal Screw Size: Glass-filled Polycarbonate Glass-filled Polycarbonate 0.8Nm Up to 125°C (257°F) Glass-filled Polycarbonate (10) Vertical UL94 V-O Up to 125°C (257°F) 35mm DIN Rail or panel mount UL94 V-O 35mm DIN Rail or panel mount Color: ORDERING INFORMATION ORDERING INFORMATION Description Shrouded Double Level Terminals PCB Connection Wire Jumper/ Fast On Part Number Type 90.080 K70100A Description Single Level Terminals PCB Connection Wire Jumper/ Fast On ACCESSORIES Accessories DIN Rail Terminal Covers* Part Number 2511120/1M ENCLOSURE DRAWING Type TS35x7.5/1M (To convert to inches divide by 25.4.) 1 45 2 3 2 Accessories DIN Rail Terminal Cover** 1 Part Number 2511120/1M 90.080.1 ENCLOSURE DRAWING 100 9 7 Type TS35x7.5/1M K70100/TC1 (To convert to inches divide by 25.4.) 98 82 6 43 15 22 R1 .5 70 35 56 1.5 thick 65.5 34 3 1.5 thick 1.5 112 114 116 1 5 .5 1. R2 R 2 65 59 1.5 thick 19 .5 .5 R2 R1 6 4 51 96 1.5 thick 19 52 97 82 .5 R1 1.5 15.5 2 9 (To convert to inches divide by 25.4.) 65.1 34 59 1.5 thick 19 51 52 17 PCB DRAWING .5 .5 R2 R1 4 3 11 97 82.5 3 65.1 34 .5 .5 R2 R1 2 14 85.5 2 1.5 thick 21 (To convert to inches divide by 25.4.) 65.5 34 1 2 12 97 82 PCB DRAWING 86 79 19 4 27 14 20.4 5 5 5 5 127 129 78 DIN Rail 85.5 51 66 77 2 9 25 10 70 35 DIN Rail 35 1.5 73 41 85.5 ACCESSORIES 97 82 (4) Vertical (6) Horizontal Mounting: Light Gray Part Number Type 90.070 K7045D2 15.5 0.8Nm PCB Locations: Flammability Rating: Light Gray 1 Recommended Torque: Temperature Range: Mounting: Color: M3.5 Cover Material: PCB Locations: Flammability Rating: Terminal Screw Size: Glass-filled Polycarbonate Recommended Torque: Temperature Range: Pressure Plate Housing Material: M3.5 Cover Material: Terminal Type: 25A, 300V, 22-14 AWG 95.5 1.5 thick 83.5 * Note: Integral Terminal Covers. 46 unused space ** Note: Need two Terminal Covers. unused space Altech Corp.® • 35 Royal Road • Flemington, NJ 08822-6000 • Phone (908)806-9400 • FAX (908)806-9490 • www.altechcorp.com K70 Series 20 Terminal 32 Terminal Pluggable Connection Pluggable Connection TECHNICAL INFORMATION Electrical: TECHNICAL INFORMATION Electrical: Terminal Type: 10A, 300V, 22-14 AWG Pressure Plate Housing Material: Terminal Screw Size: Glass-filled Polycarbonate Glass-filled Polycarbonate 0.8Nm Up to 125°C (257°F) Glass-filled Polycarbonate Up to 125°C (257°F) ORDERING INFORMATION Description Single Level Terminals PCB Connection Wire Jumper/ Solder Pin/ Card Edge Type TS35x7.5/1M K70100/TC1 98 82 6 150 DIN Rail 43 98 44 35 14 59 1.5 thick 19 81 1.5 thick 97 82 85.5 1.5 thick 70 3 143 5 .5 R2 129 Ø1.6 1.5 thick 19 65 1.5 thick 65.5 34 88 6.4 6.6 126 133 1.5 thick 3 97 82.5 4 66 14 R7 2 51 1.5 thick 46 65.5 34 4 15.5 1 82 88.7 84 5 65 8.6 1.5 thick 52 4 1.5 thick 4 5 112 114 116 (To convert to inches divide by 25.4.) 145.5 8.1 3.4 9 42.3 83.5 1 49 42.3 19 19 52 1.5 thick 1.5 7 11 35 56 PCB DRAWING 8.6 77.4 8.6 95 91 2 7 4 146 88.4 4 3.4 24 2 13 6 6.5 5.5 3 2.6 4 2 (To convert to inches divide by 25.4.) 96 87.1 min5 3 112 114 116 2 82,5 14 2 9 17 15 17 2 9 11 20 1 PCB DRAWING 5 86 79 19 7 77 17 70 25 Type TS35x7.5/1M K70150P/TC1 (To convert to inches divide by 25.4.) 52 73 35 PCB Connection Wire Jumper/ Solder Pin/ Card Edge Part Number 2511120/1M 90.100.1 ENCLOSURE DRAWING (To convert to inches divide by 25.4.) 15 3 Accessories DIN Rail Terminal Cover* 73 100 9 1 Description Single Level Terminals 59 Part Number 2511120/1M 90.080.1 ENCLOSURE DRAWING 77 Part Number Type 90.100 K70150P ACCESSORIES Accessories DIN Rail Terminal Covers* DIN Rail 35mm DIN Rail or panel mount Light Gray ACCESSORIES 7 Mounting: UL94 V-O ORDERING INFORMATION Part Number Type 90.090 K70100P (9) Vertical (6) Horizontal (1) Behind Cover Color: 35mm DIN Rail or panel mount Light Gray 0.8Nm PCB Locations Flammability Rating: Mounting: UL94 V-O Recommended Torque: Temperature Range: (4) Vertical (6) Horizontal (1) Behind Cover Color: M3.5 Cover Material: PCB Locations Flammability Rating: Terminal Screw Size: Glass-filled Polycarbonate Recommended Torque: Temperature Range: Pressure Plate Housing Material: M3.5 Cover Material: Terminal Type: 10A, 300V, 22-14 AWG 8.6 136 51 * Note: Need two Terminal Covers. unused space * Note: Need two Terminal Covers. unused space Altech Corp.® • 35 Royal Road • Flemington, NJ 08822-6000 • Phone (908)806-9400 • FAX (908)806-9490 • www.altechcorp.com 47