Altech UL489 Typical UL489 Application Power Circuit of a UL508A Panel Disclaimer: This is an application example. Installation should be done by a qualified electrician under the guidance of UL specifications.. Altech Corp.® • 35 Royal Road • Flemington, NJ 08822-6000 • Phone (908)806-9400 • FAX (908)806-9490 • www.altechcorp.com 50 L-Series AC or DC Miniature Molded Case Circuit Breakers LISTED E305318 UL489 Listed Circuit Breakers • Available in AC and DC models • DIN Rail Mounted • 17.5mm width • Thermal Magnetic • 240V, 480Y/277V AC, 50/60Hz • 125VDC (1 pole); 250VDC (2pole) • 10kA Short Circuit Interrupting Capacity • Positive Trip indicator (Green - off/tripped, Red - on) • HACR Type 40°C • Line/Load reversible AC Version Current/ Voltage Rating DC Version Current/ Voltage Rating Calibration Temperature Operating Temperature Storage Temperature 0.2-63A/240VAC, 0.2-32A/480Y/277VAC* 0.2-63A/125/250VDC 30°C (86°F) Terminal Size Acceptability -25° to 75°C (-13° to 167°F) and Torque 14-3 AWG: 17.5 lb-in. (2.0 Nm) Terminal Protection Degree 18-16 AWG: 25 lb-in. (2.8 Nm) Electrical Life IP20 Mechanical Life 6000 cycles on/off Wire Connection 100000 cycles on/off copper wire only 60/75°C *One device dual voltage ratings. AC - SHORT CIRCUIT INTERRUPTING RATING Altech UL489 -25° to 60°C (-13° to 140°F) DC - SHORT CIRCUIT INTERRUPTING RATING No. Poles Type 0.2-32A 33-63A No. Poles Type 0.2-32A 33-63A 1 AC 10kA@120, 240, 277V 10kA@120, 240V 1 DC 10kA@125V 10kA@125V 2-4 AC 10kA@120, 240V, 480Y/277V 10kA@120, 240V 2 DC 10kA@250V 10kA@250V Altech Corp.® • 35 Royal Road • Flemington, NJ 08822-6000 • Phone (908)806-9400 • FAX (908)806-9490 • www.altechcorp.com 51 Time versus Current Trip Curve 60 40 10 4 1 For the exact trip curve, please refer to page 56. 10 4 Dimensions in mm side view 1 0.4 C D 45mm (1.77 in.) Seconds Time t Minutes Altech UL489 MCBs_2013_UsethisOne.QXD_CircuitBreakers_2006(togo3).QXD 11/14/13 10:51 AM Page 52 10-1 4x10-2 10-2 4x10-3 10-3 3 4 6 8 10 16 20 6.5mm (0.26 in.) Multiple of Rated Current 2 pole 17.5mm (0.69 in.) 17.5mm (0.69 in.) 60mm (2.36 in.) 3 pole 109mm (4.29 in.) 14.5mm (0.57 in.) 69mm (2.72 in.) 109mm (4.29 in.) 14.5mm (0.57 in.) 69mm (2.72 in.) 109mm (4.29 in.) 1 pole 44mm (1.73 in.) 14.5mm (0.57 in.) 69mm (2.72 in.) 2 17.5mm (0.69 in.) 35mm (1.38 in.) 35mm (1.38 in.) 52.5mm (2.07 in.) Trip-Characteristics* Type Characteristic Trip Boundaries Thermal Trip Applications Lighting Wiring Protection Magnetic Trip Control Circuits Must not Must Trip Must not Must Trip Trip>100ms <1hr Trip>100ms at 100ms Business Equipment Transformers Appliances Motors Power Supplies Reactive Load Heaters Low Inrush High Inrush C-Characteristics 1.05xRC 1.3xRC 5xRC 10xRC AC 1.05xRC 1.3xRC 5xRC 10xRC DC D-Characteristics 1.05xRC 1.3xRC 10xRC 16xRC AC 1.05xRC 1.3xRC 10xRC 16xRC DC *The value of each characteristic is shown vertically beneath its corresponding heading. Warning! This information should only be used as a selection guide. The use of a Miniature Circuit Breaker in an application with a certain Trip-Characteristic always requires prototype testing! It is the responsibility of the circuit design engineer to select the appropriate Miniature Circuit Breaker for his specific application. Altech Corp.® • 35 Royal Road • Flemington, NJ 08822-6000 • Phone (908)806-9400 • FAX (908)806-9490 • www.altechcorp.com 52 MCBs_2013_UsethisOne.QXD_CircuitBreakers_2006(togo3).QXD 11/14/13 10:51 AM Page 53 LISTED E305318 One Pole Application Examples: Low inrush motors, resistive loads, wiring protection, receptacles, lighting, and control circuit applications. Relatively short thermal trip delay and medium magnetic trip point. Rated Current 0.2A 0.5A 1.0A 1.6A 2.0A 3.0A 4.0A 5.0A 6.0A 8.0A 10A 12A 13A 15A 16A 20A 25A 30A 32A 40A 50A 60A 63A Standard Pack: 12 Type/ Cat. No. 1CU02L 1CU05L 1CU1L 1CU1.6L 1CU2L 1CU3L 1CU4L 1CU5L 1CU6L 1CU8L 1CU10L 1CU12L 1CU13L 1CU15L 1CU16L 1CU20L 1CU25L 1CU30L 1CU32L 1CU40L 1CU50L 1CU60L 1CU63L Weight: 1.7kg (3.74 lb.) Three Pole Rated Current 0.2A 0.5A 1.0A 1.6A 2.0A 3.0A 4.0A 5.0A 6.0A 8.0A 10A 12A 13A 15A 16A 20A 25A 30A 32A 40A 50A 60A 63A Standard Pack: 4 Weight: 1.7kg (3.74 lb.) Two Pole Rated Current 0.2A 0.5A 1.0A 1.6A 2.0A 3.0A 4.0A 5.0A 6.0A 8.0A 10A 12A 13A 15A 16A 20A 25A 30A 32A 40A 50A 60A 63A Standard Pack: 6 Type/ Cat. No. 2CU02L 2CU05L 2CU1L 2CU1.6L 2CU2L 2CU3L 2CU4L 2CU5L 2CU6L 2CU8L 2CU10L 2CU12L 2CU13L 2CU15L 2CU16L 2CU20L 2CU25L 2CU30L 2CU32L 2CU40L 2CU50L 2CU60L 2CU63L Weight: 1.7kg (3.74 lb.) Type/ Cat. No. 3CU02L 3CU05L 3CU1L 3CU1.6L 3CU2L 3CU3L 3CU4L 3CU5L 3CU6L 3CU8L 3CU10L 3CU12L 3CU13L 3CU15L 3CU16L 3CU20L 3CU25L 3CU30L 3CU32L 3CU40L 3CU50L 3CU60L 3CU63L For ring tongue terminal version, replace “U” with “R” in part number. For example 1CR20L instead of 1CU20L. Altech UL489 AC C-Trip Characteristics Four Pole Please contact Altech. Altech Corp.® • 35 Royal Road • Flemington, NJ 08822-6000 • Phone (908)806-9400 • FAX (908)806-9490 • www.altechcorp.com 53 MCBs_2013_UsethisOne.QXD_CircuitBreakers_2006(togo3).QXD 11/14/13 10:51 AM Page 54 Altech UL489 AC D-Trip Characteristics Application Examples: High inrush motors, transformers, power supplies, heaters and reactive loads. Relatively long thermal trip delay and very high magnetic trip point. LISTED E305318 One Pole Rated Current 0.2A 0.5A 1.0A 1.6A 2.0A 3.0A 4.0A 5.0A 6.0A 8.0A 10A 12A 13A 15A 16A 20A 25A 30A 32A 40A 50A 60A 63A Standard Pack: 12 Weight: 1.7kg (3.74 lb.) Three Pole Rated Current 0.2A 0.5A 1.0A 1.6A 2.0A 3.0A 4.0A 5.0A 6.0A 8.0A 10A 12A 13A 15A 16A 20A 25A 30A 32A 40A 50A 60A 63A Standard Pack: 4 Type/ Cat. No. 1DU02L 1DU05L 1DU1L 1DU1.6L 1DU2L 1DU3L 1DU4L 1DU5L 1DU6L 1DU8L 1DU10L 1DU12L 1DU13L 1DU15L 1DU16L 1DU20L 1DU25L 1DU30L 1DU32L 1DU40L 1DU50L 1DU60L 1DU63L Type/ Cat. No. 3DU02L 3DU05L 3DU1L 3DU1.6L 3DU2L 3DU3L 3DU4L 3DU5L 3DU6L 3DU8L 3DU10L 3DU12L 3DU13L 3DU15L 3DU16L 3DU20L 3DU25L 3DU30L 3DU32L 3DU40L 3DU50L 3DU60L 3DU63L Two Pole Rated Current 0.2A 0.5A 1.0A 1.6A 2.0A 3.0A 4.0A 5.0A 6.0A 8.0A 10A 12A 13A 15A 16A 20A 25A 30A 32A 40A 50A 60A 63A Standard Pack: 6 Type/ Cat. No. 2DU02L 2DU05L 2DU1L 2DU1.6L 2DU2L 2DU3L 2DU4L 2DU5L 2DU6L 2DU8L 2DU10L 2DU12L 2DU13L 2DU15L 2DU16L 2DU20L 2DU25L 2DU30L 2DU32L 2DU40L 2DU50L 2DU60L 2DU63L Weight: 1.7kg (3.74 lb.) Four Pole Please contact Altech. Weight: 1.7kg (3.74 lb.) For ring tongue terminal version, replace “U” with “R” in part number. For example 1CR20L instead of 1CU20L. Altech Corp.® • 35 Royal Road • Flemington, NJ 08822-6000 • Phone (908)806-9400 • FAX (908)806-9490 • www.altechcorp.com 54 MCBs_2013_UsethisOne.QXD_CircuitBreakers_2006(togo3).QXD 11/14/13 10:51 AM Page 55 LISTED E305318 C-Trip One Pole Application Examples: Telecommunication equipment, computer equipment, uniterruptable power supplies. Rated Current 0.2A 0.5A 1.0A 1.6A 2.0A 3.0A 4.0A 5.0A 6.0A 8.0A 10A 12A 13A 15A 16A 20A 25A 30A 32A 40A 50A 60A 63A Type/ Cat. No. DC1CU02L DC1CU05L DC1CU1L DC1CU1.6L DC1CU2L DC1CU3L DC1CU4L DC1CU5L DC1CU6L DC1CU8L DC1CU10L DC1CU12L DC1CU13L DC1CU15L DC1CU16L DC1CU20L DC1CU25L DC1CU30L DC1CU32L DC1CU40L DC1CU50L DC1CU60L DC1CU63L Two Pole Standard Pack: 12 D-Trip One Pole Weight: 1.7kg (3.74 lb.) Rated Current 0.2A 0.5A 1.0A 1.6A 2.0A 3.0A 4.0A 5.0A 6.0A 8.0A 10A 12A 13A 15A 16A 20A 25A 30A 32A 40A 50A 60A 63A Standard Pack: 12 Weight: 1.7kg (3.74 lb.) Rated Current 0.2A 0.5A 1.0A 1.6A 2.0A 3.0A 4.0A 5.0A 6.0A 8.0A 10A 12A 13A 15A 16A 20A 25A 30A 32A 40A 50A 60A 63A Type/ Cat. No. DC2CU02L DC2CU05L DC2CU1L DC2CU1.6L DC2CU2L DC2CU3L DC2CU4L DC2CU5L DC2CU6L DC2CU8L DC2CU10L DC2CU12L DC2CU13L DC2CU15L DC2CU16L DC2CU20L DC2CU25L DC2CU30L DC2CU32L DC2CU40L DC2CU50L DC2CU60L DC2CU63L Standard Pack: 6 Type/ Cat. No. DC1DU02L DC1DU05L DC1DU1L DC1DU1.6L DC1DU2L DC1DU3L DC1DU4L DC1DU5L DC1DU6L DC1DU8L DC1DU10L DC1DU12L DC1DU13L DC1DU15L DC1DU16L DC1DU20L DC1DU25L DC1DU30L DC1DU32L DC1DU40L DC1DU50L DC1DU60L DC1DU63L Weight: 1.7kg (3.74 lb.) Two Pole Rated Current 0.2A 0.5A 1.0A 1.6A 2.0A 3.0A 4.0A 5.0A 6.0A 8.0A 10A 12A 13A 15A 16A 20A 25A 30A 32A 40A 50A 60A 63A Standard Pack: 6 Weight: 1.7kg (3.74 lb.) For ring tongue terminal version, replace “U” with “R” in part number. For example 1CR20L instead of 1CU20L. Type/ Cat. No. DC2DU02L DC2DU05L DC2DU1L DC2DU1.6L DC2DU2L DC2DU3L DC2DU4L DC2DU5L DC2DU6L DC2DU8L DC2DU10L DC2DU12L DC2DU13L DC2DU15L DC2DU16L DC2DU20L DC2DU25L DC2DU30L DC2DU32L DC2DU40L DC2DU50L DC2DU60L DC2DU63L Altech UL489 DC C- & D-Trip Characteristics Altech Corp.® • 35 Royal Road • Flemington, NJ 08822-6000 • Phone (908)806-9400 • FAX (908)806-9490 • www.altechcorp.com 55 MCBs_2013_UsethisOne.QXD_CircuitBreakers_2006(togo3).QXD 11/14/13 10:51 AM Page 56 Altech UL489 L-Series Trip Curves C and D Trip Less than 10A C and D Trip 10A and higher 7200 60 40 3600 2400 20 1200 Minutes 10 8 6 4 2 120 60 40 20 20 10 10 5 1 0.5 0.1 C 0.05 0.01 5 1 0.5 2 1 3 4 Seconds Seconds 600 480 360 240 1 40 Tripping time t Tripping time t Minutes 120 D 0.1 0.01 5 6 7 8 9 10 12 14 16 20 C 0.05 1.05 1.3 2 1 4 5 6 7 8 9 10 12 14 16 20 1.05 1.3 Multiple of Rated Current Multiple of Rated Current Temperature and Power Loss Specifications Rated current In (A) 3 D rated current allowing for ambient temperature I cor (A) Internal impedance Z (m Ω) char. B, C, D, K Power Loss B, C, D, K P (W) -20 -10 0 10 20 30 40 50 60 0.2 0.24 0.24 0.23 0.22 0.21 0.2 0.19 0.18 0.17 45100.0 1.80 0.5 0.61 0.59 0.57 0.55 0.53 0.5 0.47 0.44 0.42 8000.0 2.00 1 1.21 1.18 1.14 1.1 1.05 1.0 0.93 0.88 0.83 2000.0 2.00 2 2.42 2.36 2.28 2.2 2.1 2.0 1.86 1.76 1.67 490.0 1.96 3 3.63 3.54 3.42 3.3 3.15 3.0 2.79 2.64 2.5 230.0 2.07 4 4.84 4.72 4.56 4.4 4.2 4.0 3.72 3.52 3.33 150.0 2.40 5 6.1 5.9 5.7 5.5 5.3 5.0 4.7 4.4 4.2 95.0 2.38 6 7.3 7.1 6.8 6.6 6.3 6.0 5.6 5.3 5.0 69.0 2.48 7 8.5 8.2 8.0 7.7 7.4 7.0 6.5 6.2 5.8 52.0 2.55 8 9.7 9.4 9.1 8.8 8.4 8.0 7.4 7.0 6.7 35.0 2.24 10 12.1 11.8 11.4 11.0 10.5 10.0 9.3 8.8 8.3 23.5 2.35 12 14.5 14.2 13.7 13.2 12.6 12.0 11.2 10.6 10.0 18.7 2.69 13 15.7 15.3 14.8 14.3 13.7 13.0 12.1 11.5 10.8 14.3 2.42 14 16.9 16.5 16.0 15.4 14.7 14.0 13.0 12.3 11.7 12.4 2.43 15 18.2 17.7 17.1 16.5 15.8 15.0 14.0 13.2 12.5 10.1 2.27 16 19.4 18.9 18.2 17.6 16.8 16.0 14.9 14.1 13.3 7.5 1.92 20 24.2 23.6 22.8 22.0 21.0 20.0 18.6 17.6 16.7 6.3 2.52 25 30.3 29.5 28.5 27.5 26.3 25.0 23.3 22.0 20.8 4.6 2.88 30 36.3 35.4 34.2 33.0 31.5 30.0 27.9 26.5 25.0 3.6 3.24 32 38.7 37.8 36.5 35.2 33.6 32.0 29.8 28.2 26.7 3.6 3.69 35 42.3 41.3 39.9 38.5 36.8 35.0 32.6 30.8 29.2 3.6 4.41 40 48.4 47.2 45.6 44.0 42.0 40.0 37.2 35.2 33.3 3.0 4.80 50 60.5 59.0 57.0 55.0 52.5 50.0 46.5 44.1 41.7 2.4 6.00 60 72.6 70.9 68.4 66.0 63.0 60.0 55.9 52.9 50.1 1.8 6.48 Altech Corp.® • 35 Royal Road • Flemington, NJ 08822-6000 • Phone (908)806-9400 • FAX (908)806-9490 • www.altechcorp.com 56 MCBs_2013_UsethisOne.QXD_CircuitBreakers_2006(togo3).QXD 11/14/13 10:51 AM Page 57 Accessories L-Series Circuit Breakers LISTED E305318 Accessories can be factory or field mounted on L-Series miniature molded case circuit breakers for enhanced control and monitoring capabilities. Field mounting kits include all necessary parts and instructions. Accessories can be gang mounted on a single controller (the Auxiliary Switch in the outside position). The mounting arrangement links the internal latch-pins for the tripping mechanisms, ensuring simultaneous trips. Handles are linked to simplify manual resetting. Neutral Pole (63A/240VAC; 32A/480Y/277VAC) Description Neutral Standard Pack: 10 Type/ Cat. No. ALTN2L Cable Max 25mm2 3 AWG Cable Min 2.5mm2 12 AWG Torque Max 2Nm 17.5 lb-in Torque Min 1.5Nm 12 lb-in Weight: 1.2kg (2.64 lb.) Shunt Trip and Undervoltage Trip Description Undervoltage Trip Operational Voltage Rated Coil Current Undervoltage Trip* Type/Cat. No. FA12ACL FA24ACL FA48ACL FA60ACL FA110ACL FA120ACL FA230ACL FA277ACL FA400ACL 8.4 - 13.2V 16.8 - 26.4V 33.6 - 52.8V 42 - 66V 77 - 121V 84 - 132V 161 - 253V 194 - 305V 280 - 440V 6A 2.8A 0.8A ~0.7A 0.5A ~0.5A 0.6A ~0.5A 0.5A UV12ACL UV24ACL UV48ACL UV60ACL UV110ACL UV120ACL UV230ACL UV277ACL UV400ACL FA12DCL FA24DCL FA48DCL FA110DCL 8.4 - 13.2V 16.8 - 26.4V 33.6 - 52.8V 77 - 121V ~6A 3A 2A 0.6A UV12DCL UV24DCL UV48DCL UV110DCL * Reset-Hold Voltage = 0.85 x VE; Drop-Out Voltage = 0.2 x VE Terminal Size - min/max Terminal Torque - min/max Standard Pack: 10 Weight: 1.1kg (2.43 lb.) 2.5 mm2 (12 AWG) / 25mm2 (3 AWG) 1.5 Nm (12 lb. in.) / 2 Nm (17.5 lb. in.) Auxiliary Contact (6A/120VAC; 3A/240VAC; 6A/24VDC; 0.5A/125VDC) Description 1 x CO Type/ Cat. No. H1COL Cable Max Cable Min 2 x CO H2COL 2.5mm2 12 AWG 0.5mm2 20 AWG 1 x CO, 1 Signal & Test Button HSTCOL Torque Max 0.5Nm 4 lb-in Torque Min 0.33Nm 3 lb-in Standard Pack: 15 Weight: 0.5kg (1.32 lb.) Lock-out Adapter Description Yellow Standard Pack: 10 Weight: 50g (1.76 oz.) Type/ Cat. No. EASS2L Front Mounting Kit Description 1 Pole 2 Pole 3 Pole Type/ Cat. No. FMA1PL FMA2PL FMA3PL Standard Pack: 1 Altech UL489 Shunt Trip AC Coil: 12V AC 24V AC 48V AC 60V AC 110V AC 120V AC 230V AC 277V AC 400V AC DC Coil: 12V DC 24V DC 48V DC 110V DC Shunt Trip Type/Cat. No. with hardware Weight 40g (1.41 oz.) 45g (1.59 oz.) 50g (1.76 oz.) Altech Corp.® • 35 Royal Road • Flemington, NJ 08822-6000 • Phone (908)806-9400 • FAX (908)806-9490 • www.altechcorp.com 57 MCBs_2013_UsethisOne.QXD_CircuitBreakers_2006(togo3).QXD 11/14/13 10:51 AM Page 58 Altech UL489 Altech UL489 Busbar System UL489 recognized E305318 UL489 Listed Busbars The Altech Busbar System is an innovative way to jumper power to Miniature Molded Circuit Breakers. The advantages of this busbar system are: • • • • 30% Installation time savings Panel space savings Reduced maintenance High electrical ratings Universal UL489 Busbar fits most UL489 Miniature Circuit Breakers in the market! UL489 Busbar System Please contact Altech for details and further information. • Every pin configuration is possible by combination of existing 6, 12 and 18 pin busbars. • Power Feeding: Power Feed Lug (115A), Direct Power Feed (115A) • UL listed for Altech’s L-Series of Miniature Circuit Breakers • UL listed for use with most popular UL489 Miniature Molded Circuit Breakers in the market. Technical Specifications Material of Busbar Material of Insulation (Housing) Electrical Ratings Short Circuit Withstand Rating Applying Standards Busbars UL489 Copper Polyamid 115A/480VAC 10kA UL489, VDE0660 Part 100, IEC60749, DIN EN60947-1 Altech Corp.® • 35 Royal Road • Flemington, NJ 08822-6000 • Phone (908)806-9400 • FAX (908)806-9490 • www.altechcorp.com 58 MCBs_2013_UsethisOne.QXD_CircuitBreakers_2006(togo3).QXD 11/14/13 10:51 AM Page 59 Altech UL489 Busbar System Power Feed Methods End Feed Method P35ULT* With the P35ULT Power Feed Lug as a Start/End Feeding Device a maximum input current of 115A per Phase can be achieved. 115A per phase 1 2 3 (P35ULT) 115A 115A 115A P50ULB* 115A 115A 1 2 3 115A per phase 115A (P50ULB) * For complete specifications and description of Feeding Devices see page 63. Altech UL489 With the P50ULB Modular Direct Power Feed as a Start/End Feeding Device a maximum input current of 115A per Phase can be achieved. Altech Corp.® • 35 Royal Road • Flemington, NJ 08822-6000 • Phone (908)806-9400 • FAX (908)806-9490 • www.altechcorp.com 59 1 PHASE BUSBAR Length [mm] 1P16UL3/6 6 99 1.5 mm (0.06 in.) max. 1.5 mm (0.06 in.) 5 mm (0.20 in.) 17.6 mm (0.69 in.) 6 x 17.6 = 88 mm (3.46 in.) 15.5 mm (0.61 in.) 204.6 mm (8.06 in.) UL489 recognized E305318 Type/ Cat. No. No. of Pins Length [mm] 1P16UL3/12 12 204.6 5 mm (0.20 in.) 17.6 mm (0.69 in.) 12 x 17.6 = 193.6 mm (7.62 in.) 1.5 mm (0.06 in.) max. 1.5 mm (0.06 in.) 15.5 mm (0.61 in.) 310.2 (12.21 in.) UL489 recognized E305318 Type/ Cat. No. No. of Pins Length [mm] 1P16UL3/18 18 310.2 5 mm (0.20 in.) 17.6 mm (0.69 in.) 1.5 mm (0.06 in.) max. 1.5 mm (0.06 in.) 18 x 17.6 = 299.2 (11.78 in.) Example for different No. of Pins eg. 44 pins use 1x 1P16UL3/12 + 2x 1P16UL3/18 Busbars backwards to one another /12 1P16UL3 /18 1P16UL3 /18 1P16UL3 ACCESSORIES Type/Cat. No: Description: overlapping • No. of overlapping pins of 2 busbars must be a multiplier of the No. of phases • Overlapping busbars are backwards to each other P35ULT Power Feed Lug P50ULB Modular Direct Power Feed BRUL (3 per strip) Insulation Cap Altech Corp.® • 35 Royal Road • Flemington, NJ 08822-6000 • Phone (908)806-9400 • FAX (908)806-9490 • www.altechcorp.com 60 35 mm (1.38 in.) No. of Pins 13.5mm (0.53 in.) Type/ Cat. No. 35 mm (1.38 in.) 15.5 mm (0.61 in.) 13.5mm (0.53 in.) 99 mm (3.90 in.) UL489 recognized E305318 35 mm (1.38 in.) 16mm2 for 115A 13.5mm (0.53 in.) Altech UL489 MCBs_2013_UsethisOne.QXD_CircuitBreakers_2006(togo3).QXD 11/14/13 10:51 AM Page 60 MCBs_2013_UsethisOne.QXD_CircuitBreakers_2006(togo3).QXD 11/14/13 10:51 AM Page 61 2 PHASE BUSBAR 2P16UL3/6 6 99 5 mm (0.20 in.) 17.6 mm (0.69 in.) 6 x 17.6 = 88 mm (3.46 in.) 1.5 mm (0.06 in.) max. 1.5 mm (0.06 in.) 204.6 mm (8.06 in.) 15.5 mm (0.61 in.) UL489 recognized E305318 No. of Pins Length [mm] 2P16UL3/12 12 204.6 12 x 17.6 = 193.6 mm (7.62 in.) 310.2 (12.21 in.) 1.5 mm (0.06 in.) max. 1.5 mm (0.06 in.) 13.5mm (0.53 in.) Type/ Cat. No. 5 mm (0.20 in.) 17.6 mm (0.69 in.) 15.5 mm (0.61 in.) UL489 recognized E305318 Type/ Cat. No. No. of Pins Length [mm] 2P16UL3/18 18 310.2 5 mm (0.20 in.) 17.6 mm (0.69 in.) 18 x 17.6 = 299.2 (11.78 in.) 35 mm (1.38 in.) Length [mm] 1.5 mm (0.06 in.) max. 1.5 mm (0.06 in.) 35 mm (1.38 in.) No. of Pins 13.5mm (0.53 in.) Type/ Cat. No. 15.5 mm (0.61 in.) 13.5mm (0.53 in.) 99 mm (3.90 in.) UL489 recognized E305318 35 mm (1.38 in.) 16mm2 for 115A Example for different No. of Pins Busbars backwards to one another /12 2P16UL3 /12 2P16UL3 /12 2P16UL3 ACCESSORIES Type/Cat. No: Description: overlapping • No. of overlapping pins of 2 busbars must be multiplier of the No. of phases • Overlapping busbars are backwards to each other P35ULT Power Feed Lug P50ULB Modular Direct Power Feed BRUL (3 per strip) Insulation Cap Altech UL489 eg. 30 pins use 3x 2P16UL3/12 Altech Corp.® • 35 Royal Road • Flemington, NJ 08822-6000 • Phone (908)806-9400 • FAX (908)806-9490 • www.altechcorp.com 61 MCBs_2013_UsethisOne.QXD_CircuitBreakers_2006(togo3).QXD 11/14/13 10:51 AM Page 62 Altech UL489 3 PHASE BUSBAR 3P16UL3/6 6 99 1.5 mm (0.06 in.) max. 1.5 mm (0.06 in.) 5 mm (0.20 in.) 17.6 mm (0.69 in.) 6 x 17.6 = 88 mm (3.46 in.) 15.5 mm (0.61 in.) 204.6 mm (8.06 in.) UL489 listed E305318 Type/ Cat. No. No. of Pins Length [mm] 3P16UL3/12 12 204.6 5 mm (0.20 in.) 17.6 mm (0.69 in.) 12 x 17.6 = 193.6 mm (7.62 in.) 1.5 mm (0.06 in.) max. 1.5 mm (0.06 in.) 15.5 mm (0.61 in.) 310.2 (12.21 in.) UL489 listed E305318 Type/ Cat. No. No. of Pins Length [mm] 3P16UL3/18 18 310.2 5 mm (0.20 in.) 17.6 mm (0.69 in.) 1.5 mm (0.06 in.) max. 1.5 mm (0.06 in.) 18 x 17.6 = 299.2 (11.78 in.) Example for different No. of Pins eg. 39 pins use 1x 3P16UL3/12 + 2x 3P16UL3/18 Busbars backwards to one another /12 3P16UL3 /18 3P16UL3 /18 3P16UL3 3 ACCESSORIES Type/Cat. No: Description: overlapping • No. of overlapping pins of 2 busbars must be multiplier of the No. of phases • Overlapping busbars are backwards to each other P35ULT Power Feed Lug P50ULB Modular Direct Power Feed BRUL (3 per strip) Insulation Cap Altech Corp.® • 35 Royal Road • Flemington, NJ 08822-6000 • Phone (908)806-9400 • FAX (908)806-9490 • www.altechcorp.com 62 35 mm (1.38 in.) Length [mm] 13.5mm (0.53 in.) No. of Pins 35 mm (1.38 in.) Type/ Cat. No. 13.5mm (0.53 in.) 15.5 mm (0.61 in.) 13.5mm (0.53 in.) 99 mm (3.90 in.) UL489 listed E305318 35 mm (1.38 in.) 16mm2 for 115A MCBs_2013_UsethisOne.QXD_CircuitBreakers_2006(togo3).QXD 11/14/13 10:51 AM Page 63 Type/Cat. No. Electrical Ratings Conductors Terminal Site Acceptability Required Torque Material of Lug Insulation Material For use with UL489 listed E305318 P35ULT P50ULB 115A/480V AC 75 C° 14-2AWG(1.53mm2) 4Nm (35.4 lb. in.) 115A/480V AC 75 C° 14-1AWG(1.5-50mm2) 3.5Nm/31 lb. in. (14-6AWG) 4Nm/35.4 lb. in. (4-1AWG) Brass Polyamid UL489 1-3 phase Busbar 6 mm (0.24 in.) 31.2 mm (0.00 in.) 31.3 mm (1.23 in.) Ø13.5 mm (0.53 in.) 16.1 mm (0.63 in.) 74.2 mm (2.92 in.) UL489 listed E305318 Brass Polyamid UL489 1-3 phase Busbar 16.2 mm (0.64 in.) 48.5 mm (1.91 in.) Modular Direct Power Feed 12.4 mm (0.49 in.) 3 mm (0.12 in.) 17.75 mm (0.70 in.) 51.36 mm (20.22 in.) 17.6 mm (0.69 in.) Easy connection of power supply wires to the busbar/MCB. Power Feed Devices ensure permanent connection. Power Feed Lug 4 mm (0.16 in.) Power Feed Devices 6 mm (0.24 in.) 12.6 mm (0.50 in.) Miscellaneous Accessories Type/Cat. No: Description: Insulation Caps BRUL (3 per strip) Insulation Cap Altech UL489 Assembly Instructions Altech Corp.® • 35 Royal Road • Flemington, NJ 08822-6000 • Phone (908)806-9400 • FAX (908)806-9490 • www.altechcorp.com 63 MCBs_2013_UsethisOne.QXD_CircuitBreakers_2006(togo3).QXD 11/14/13 10:51 AM Page 64 Altech UL489 Altech Busbar Systems Configuration and Assembly of UL489 Busbars UL489 Busbars are available in 3 different Pin Configurations per Phase, (6, 12 and 18 Pins). The UL489 busbar cannot be cut, since the creepage and clearance distance requirements from UL are too stringent. Therefore, to obtain the desired No. of Pins, Busbar-Pins can be overlapped as explained below: 1) Busbars are overlapped backwards to each other. Both Pins of each Busbar fit together in the terminals of the Minature Circuit Breaker. 2 The Number of overlapping Pins of 2 Busbar must be a multiplier of the Number of Phases to keep existing Phase sequence. (Can be overlapped by more than the number of phases). 3) Any available combination of the 3 different Pin configurations is possible. 4) In most cases there is more than 1 combination possible. 5) For more possible configurations see Busbar Selection Table on page 21. Configuration Examples* 16 Pins: 3 x 1P16UL3/6 3/6 1P16UL 3/6 1P16UL 3/6 1P16UL 1 Phase 29 Pins: 1 x 1P16UL3/12 + 1 x 1P16UL3/18 3/12 1P16UL 3/18 1P16UL 22 Pins: 2 x 2P16UL3/12 3/12 2P16UL 3/12 2P16UL 2 Phase 36 Pins: 2 x 2P16UL3/12 + 1 x 2P16UL3/18 3/12 2P16UL 3/12 2P16UL 3/18 2P16UL 27 Pins: 1 x 3P16UL3/12 + 1 x 3P16UL3/18 3/12 3P16UL 3/18 3P16UL 3 Phase 39 Pins: 1 x 3P16UL3/12 + 2 x 3P16UL3/18 3/12 3P16UL 3/18 3P16UL 3/18 3P16UL *For Questions, other configurations and detailed information please contact Altech Corp. Altech Corp.® • 35 Royal Road • Flemington, NJ 08822-6000 • Phone (908)806-9400 • FAX (908)806-9490 • www.altechcorp.com 64 MCBs_2013_UsethisOne.QXD_CircuitBreakers_2006(togo3).QXD 11/14/13 10:51 AM Page 65 Busbar Selection Table Necessary Busbars 1 Phase System 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 1x 1P16UL3/6 2x 1P16UL3/6 2x 1P16UL3/6 2x 1P16UL3/6 2x 1P16UL3/6 2x 1P16UL3/6 1x 1P16UL3/12 3x 1P16UL3/6 2x 1P16UL3/12 3x 1P16UL3/6 1x 1P16UL3/6 + 1x 1P16UL3/12 2x 1P16UL3/12 3x 1P16UL3/6 1x 1P16UL3/6 + 1x 1P16UL3/12 2x 1P16UL3/12 3x 1P16UL3/6 1x 1P16UL3/6 + 1x 1P16UL3/12 2x 1P16UL3/12 3x 1P16UL3/6 1x 1P16UL3/6 + 1x 1P16UL3/12 2x 1P16UL3/12 1x 1P16UL3/6 + 1x 1P16UL3/12 1x 1P16UL3/18 2x 1P16UL3/12 2x 1P16UL3/6 + 1x 1P16UL3/12 1x 1P16UL3/6 + 2x 1P16UL3/12 2x 1P16UL3/12 2x 1P16UL3/18 2x 1P16UL3/6 + 1x 1P16UL3/12 1x 1P16UL3/6 + 2x 1P16UL3/12 1x 1P16UL3/6 + 1x 1P16UL3/18 1x 1P16UL3/12 + 1x 1P16UL3/18 2x 1P16UL3/12 2x 1P16UL3/18 1x 1P16UL3/6 + 2x 1P16UL3/12 2x 1P16UL3/6 + 1x 1P16UL3/12 1x 1P16UL3/6 + 1x 1P16UL3/18 1x 1P16UL3/12 + 1x 1P16UL3/18 2x 1P16UL3/12 2x 1P16UL3/18 2x 1P16UL3/6 + 1x 1P16UL3/12 1x 1P16UL3/6 + 2x 1P16UL3/12 1x 1P16UL3/6 + 1x 1P16UL3/18 1x 1P16UL3/12 + 1x 1P16UL3/18 2x 1P16UL3/12 2x 1P16UL3/18 2x 1P16UL3/6 + 1x 1P16UL3/12 1x 1P16UL3/6 + 2x 1P16UL3/12 1x 1P16UL3/6 + 1x 1P16UL3/18 1x 1P16UL3/12 + 1x 1P16UL3/18 2x 1P16UL3/12 2x 1P16UL3/18 1x 1P16UL3/6 + 1x 1P16UL3/18 1x 1P16UL3/12 + 1x 1P16UL3/18 2x 1P16UL3/12 2x 1P16UL3/18 1x 1P16UL3/12 + 1x 1P16UL3/18 2x 1P16UL3/6 + 1x 1P16UL3/18 3x 1P16UL3/12 2x 1P16UL3/12 2x 1P16UL3/18 1x 1P16UL3/12 + 1x 1P16UL3/18 2x 1P16UL3/6 + 1x 1P16UL3/18 3x 1P16UL3/12 2x 1P16UL3/18 1x 1P16UL3/12 + 1x 1P16UL3/18 2x 1P16UL3/6 + 1x 1P16UL3/18 3x 1P16UL3/12 No. of Pins 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 Necessary Busbars 2x 1P16UL3/18 1x 1P16UL3/12 + 1x 1P16UL3/18 2x 1P16UL3/6 + 1x 1P16UL3/18 3x 1P16UL3/12 2x 1P16UL3/18 1x 1P16UL3/12 + 1x 1P16UL3/18 2x 1P16UL3/6 + 1x 1P16UL3/18 3x 1P16UL3/12 2x 1P16UL3/18 1x 1P16UL3/12 + 1x 1P16UL3/18 3x 1P16UL3/12 2x 1P16UL3/18 3x 1P16UL3/12 1x 1P16UL3/6 + 1x 1P16UL3/12 + 1x 1P16UL3/18 2x 1P16UL3/12 + 1x 1P16UL3/18 1x 1P16UL3/12 + 2x 1P16UL3/18 2x 1P16UL3/18 3x 1P16UL3/12 1x 1P16UL3/6 + 1x 1P16UL3/12 + 1x 1P16UL3/18 2x 1P16UL3/12 + 1x 1P16UL3/18 1x 1P16UL3/12 + 2x 1P16UL3/18 2x 1P16UL3/18 3x 1P16UL3/12 1x 1P16UL3/6 + 1x 1P16UL3/12 + 1x 1P16UL3/18 2x 1P16UL3/12 + 1x 1P16UL3/18 1x 1P16UL3/12 + 2x 1P16UL3/18 2x 1P16UL3/18 3x 1P16UL3/12 1x 1P16UL3/6 + 1x 1P16UL3/12 + 1x 1P16UL3/18 2x 1P16UL3/12 + 1x 1P16UL3/18 1x 1P16UL3/12 + 2x 1P16UL3/18 1x 1P16UL3/12 + 2x 1P16UL3/18 2x 1P16UL3/18 3x 1P16UL3/12 1x 1P16UL3/6 + 1x 1P16UL3/12 + 1x 1P16UL3/18 2x 1P16UL3/12 + 1x 1P16UL3/18 1x 1P16UL3/12 + 2x 1P16UL3/18 2x 1P16UL3/18 2x 1P16UL3/12 + 1x 1P16UL3/18 1x 1P16UL3/12 + 2x 1P16UL3/18 1x 1P16UL3/6 + 2x 1P16UL3/18 2x 1P16UL3/12 + 1x 1P16UL3/18 3x 1P16UL3/18 1x 1P16UL3/12 + 2x 1P16UL3/18 1x 1P16UL3/6 + 2x 1P16UL3/18 2x 1P16UL3/12 + 1x 1P16UL3/18 3x 1P16UL3/18 1x 1P16UL3/12 + 2x 1P16UL3/18 1x 1P16UL3/6 + 2x 1P16UL3/18 2x 1P16UL3/12 + 1x 1P16UL3/18 3x 1P16UL3/18 1x 1P16UL3/12 + 2x 1P16UL3/18 1x 1P16UL3/6 + 2x 1P16UL3/18 2x 1P16UL3/12 + 1x 1P16UL3/18 3x 1P16UL3/18 1x 1P16UL3/12 + 2x 1P16UL3/18 1x 1P16UL3/6 + 2x 1P16UL3/18 2x 1P16UL3/12 + 1x 1P16UL3/18 1x 1P16UL3/12 + 2x 1P16UL3/18 3x 1P16UL3/18 1x 1P16UL3/12 + 2x 1P16UL3/18 3x 1P16UL3/18 1x 1P16UL3/12 + 2x 1P16UL3/18 3x 1P16UL3/18 No. of Pins 43 44 45 46 47 48 49 50 51 52 Necessary Busbars 1x 1P16UL3/12 + 2x 1P16UL3/18 3x 1P16UL3/18 1x 1P16UL3/12 + 2x 1P16UL3/18 3x 1P16UL3/18 1x 1P16UL3/12 + 2x 1P16UL3/18 3x 1P16UL3/18 1x 1P16UL3/12 + 2x 1P16UL3/18 3x 1P16UL3/18 3x 1P16UL3/18 3x 1P16UL3/18 3x 1P16UL3/18 3x 1P16UL3/18 3x 1P16UL3/18 3x 1P16UL3/18 No. of Pins 38 40 42 44 46 48 50 Necessary Busbars 1x 2P16UL3/6 + 2x 2P16UL3/18 3x 2P16UL3/18 2x 2P16UL3/12 + 1x 2P16UL3/18 1x 2P16UL3/12 + 2x 2P16UL3/18 3x 2P16UL3/18 1x 2P16UL3/12 + 2x 2P16UL3/18 3x 2P16UL3/18 1x 2P16UL3/12 + 2x 2P16UL3/18 3x 2P16UL3/18 1x 2P16UL3/12 + 2x 2P16UL3/18 3x 2P16UL3/18 3x 2P16UL3/18 3x 2P16UL3/18 3 Phase System 2 Phase System 6 8 10 12 14 16 18 20 22 24 26 28 30 32 34 36 1x 2P16UL3/6 2x 2P16UL3/6 2x 2P16UL3/6 3x 2P16UL3/6 1x 2P16UL3/12 3x 2P16UL3/6 2x 2P16UL3/12 1x 2P16UL3/6 + 1x 2P16UL3/12 2x 2P16UL3/12 1x 2P16UL3/6 + 1x 2P16UL3/12 1x 2P16UL3/18 2x 2P16UL3/12 2x 2P16UL3/6 + 1x 2P16UL3/12 2x 2P16UL3/6 + 1x 2P16UL3/12 1x 2P16UL3/6 + 1x 2P16UL3/18 2x 2P16UL3/12 2x 2P16UL3/18 1x 2P16UL3/12 + 1x 2P16UL3/18 2x 2P16UL3/12 2x 2P16UL3/18 1x 2P16UL3/6 + 1x 2P16UL3/18 1x 2P16UL3/12 + 1x 2P16UL3/18 2x 2P16UL3/6 + 1x 2P16UL3/18 1x 2P16UL3/6 + 2x 2P16UL3/12 3x 2P16UL3/12 2x 2P16UL3/18 1x 2P16UL3/12 + 1x 2P16UL3/18 2x 2P16UL3/6 + 1x 2P16UL3/18 1x 2P16UL3/6 + 2x 2P16UL3/12 3x 2P16UL3/12 2x 2P16UL3/18 1x 2P16UL3/12 + 1x 2P16UL3/18 3x 2P16UL3/12 2x 2P16UL3/18 1x 2P16UL3/12 + 1x 2P16UL3/18 1x 2P16UL3/6 + 1x 2P16UL3/12 + 1x 2P16UL3/18 3x 2P16UL3/12 2x 2P16UL3/12 + 1x 2P16UL3/18 2x 2P16UL3/18 1x 2P16UL3/6 + 1x 2P16UL3/12 + 1x 2P16UL3/18 3x 2P16UL3/12 2x 2P16UL3/12 + 1x 2P16UL3/18 2x 2P16UL3/18 1x 2P16UL3/6 + 1x 2P16UL3/12 + 1x 2P16UL3/18 2x 2P16UL3/12 + 1x 2P16UL3/18 2x 2P16UL3/18 1x 2P16UL3/6 + 2x 2P16UL3/18 3x 2P16UL3/18 2x 2P16UL3/12 + 1x 2P16UL3/18 1x 2P16UL3/12 + 2x 2P16UL3/18 9 12 15 18 21 24 27 30 33 36 39 42 45 48 2x 3P16UL3/6 1x 3P16UL3/12 3x 3P16UL3/6 1x 3P16UL3/6 + 1x 3P16UL3/12 2x 3P16UL3/12 1x 3P16UL3/18 1x 3P16UL3/12 + 2x 3P16UL3/6 2x 3P16UL3/12 2x 3P16UL3/12 1x 3P16UL3/6 + 1x 3P16UL3/18 1x 3P16UL3/12 + 1x 3P16UL3/18 2x 3P16UL3/18 1x 3P16UL3/12 + 1x 3P16UL3/18 2x 3P16UL3/6 + 1x 3P16UL3/18 1x 3P16UL3/6 + 2x 3P16UL3/12 3x 3P16UL3/12 2x 3P16UL3/18 1x 3P16UL3/12 + 1x 3P16UL3/18 2x 3P16UL3/18 3x 3P16UL3/12 2x 3P16UL3/18 2x 3P16UL3/12 + 1x 3P16UL3/18 3x 3P16UL3/12 1x 3P16UL3/6 + 1x 3P16UL3/12 + 1x 3P16UL3/18 2x 3P16UL3/18 2x 3P16UL3/12 + 1x 3P16UL3/18 1x 3P16UL3/6 + 2x 3P16UL3/18 2x 3P16UL3/12 + 1x 3P16UL3/18 1x 3P16UL3/12 + 2x 3P16UL3/18 3x 3P16UL3/18 1x 3P16UL3/12 + 2x 3P16UL3/18 3x 3P16UL3/18 1x 3P16UL3/12 + 2x 3P16UL3/18 3x 3P16UL3/18 3x 3P16UL3/18 3x 3P16UL3/18 Altech UL489 No. of Pins Note: For detailed information and examples see page 20. Altech Corp.® • 35 Royal Road • Flemington, NJ 08822-6000 • Phone (908)806-9400 • FAX (908)806-9490 • www.altechcorp.com 65