High-Brightness LED Lamp Packaging

Cree® LED Lamp Packaging
This application note applies to the following products:
•
•
•
High-brightness oval and round LED lamps
P4 LEDs
Surface-mount PLCC LEDs
For XLamp® LED packaging information, refer to the binning and labeling documents for specific products.
Introduction
1. Features
•
•
•
The LEDs are packed in cardboard boxes after packaging in normal or anti-electrostatic bags.
Cardboard boxes will be used to protect the LEDs from mechanical shock during transportation.
The boxes are not water resistant, and they must be kept away from water and moisture.
2. Description
This document describes four different packaging types: bulk pack, tape & reel, tube pack and SMD LED pack.
•
•
•
•
The bulk pack is available for P2 LEDs.
Tape & reel is available for automatic insertion equipment of P2 LEDs.
The tube pack is available for automatic insertion equipment of P4 LEDs.
The SMD LED pack is available for SMD LEDs.
Packaging Specifications
3.004
e: CLD-CTAP0
Application Not
1. Bulk Pack
Type
Fig
Quantity per
Bag
Bags per Inner Carton
Inner Carton
per Master
Quantity
Total
Remark
Bulk Pack 1
1
1000 pcs
10
4
40,000 pcs
P2 4-mm oval lamp
Bulk Pack 2
1
1000 pcs
10
2
20,000 pcs
P2 4-mm oval lamp
Bulk Pack 3
1
1000 pcs
6
NA
6,000 pcs
P2 4-mm oval lamp
Bulk Pack 4
1
500 pcs
20
4
40,000 pcs
P2 other lamp
Bulk Pack 5
1
500 pcs
20
2
20,000 pcs
P2 other lamp
Bulk Pack 6
1
500 pcs
12
NA
6,000 pcs
P2 other lamp
Subject to change without notice.
www.cree.com/ledlamps
1
2. Tape & Reel
Specification
Item
Symbol
Min
Max
mm (inch)
mm (inch)
Tape Feed Hole Diameter
D
3.8 (0.149)
4.2 (0.165)
Component Lead Pitch
F
2.3 (0.091)
3.0 (0.118)
Front-to-Rear Deflection
ΔH
-
2.0 (0.078)
Left-to-Right Deflection
ΔH1
-
1.3 (0.051)
Feed Hole to Bottom of Component
H1
19.5 (0.768)
21.5 (0.847)
Feed Hole to Overall Component
Height
H2
-
36.0 (1.417)
Lead Length After Component Height
L
W0
11.0 (0.433)
Feed Hole Pitch
P
12.4 (0.488)
13.0 (0.511)
Lead Location
P1
4.40 (0.173)
5.80 (0.228)
Center of Component Location
P2
5.05 (0.198)
7.65 (0.301)
Total Tape Thickness
T
-
0.90 (0.035)
Feed Hole Location
W0
8.5 (0.334)
9.75 (0.384)
Adhesive Tape Width
W1
12.5 (0.492)
13.5 (0.531)
Adhesive Tape Position
W2
0
3.0 (0.118)
Tape Width
W3
17.5 (0.689)
19.0 (0.748)
Copyright © 2007-2013 Cree, Inc. All rights reserved. The information in this document is subject to change without notice. Cree,
the Cree logo and XLamp are registered trademarks of Cree, Inc.
2
CLD-CTAP03.004
Cree, Inc.
4600 Silicon Drive
Durham, NC 27703
USA Tel: +1.919.313.5300
www.cree.com/ledlamps
2-1: Roll Pack
Type
Fig
Quantity per
Bag
Bags per Inner Carton
Inner Carton
per Master
Quantity
Total
Remark
Roll Pack 1
2
1000 pcs
3
4
12000 pcs
5-mm round
Roll Pack 2
2
2000 pcs
3
4
24000 pcs
3-mm round or 4-mm oval lamp
Roll Pack 3
2
1500 pcs
3
4
18000 pcs
5-mm oval lamp
Item
Symbol
Specification
Min
Max
Unit
Reel Diameter
D
335 (13.19)
345 (13.58)
mm (inch)
Core Diameter
D1
88 (3.46)
94 (3.70)
mm (inch)
Hub Recess Inside Diameter
D2
70 (2.76)
74 (2.91)
mm (inch)
Arbor Hole Diameter
D3
30 (1.18)
34 (1.34)
mm (inch)
Overall Reel Thickness
T
-
55 (2.17)
mm (inch)
Inside Reel Flange Thickness
T1
44 (1.73)
50 (1.97)
mm (inch)
Packing Quantity (DIA3)
Qty
2000
PCS
Packing Quantity (DIA5)
Qty
1000
PCS
Copyright © 2007-2013 Cree, Inc. All rights reserved. The information in this document is subject to change without notice. Cree,
the Cree logo and XLamp are registered trademarks of Cree, Inc.
3
CLD-CTAP03.004
Cree, Inc.
4600 Silicon Drive
Durham, NC 27703
USA Tel: +1.919.313.5300
www.cree.com/ledlamps
2-2: Ammo Pack
Type
Fig
Quantity per
Bag
Bags per Inner Carton
Inner Carton
per Master
Quantity
Total
Remark
Ammo Pack 1
3
2500 pcs
4
4
40,000 pcs
5-mm round lamps
Ammo Pack 2
3
2500 pcs
4
4
40,000 pcs
5-mm oval lamps
Ammo Pack 3
3
3000 pcs
4
4
48,000 pcs
3-mm round or 4-mm oval lamps
Specification
Item
Symbol
3-mm or 4-mm
Round and Oval
5-mm Oval
5-mm Round
Unit
Box Length
d1
244 (9.61)
244 (9.61)
284 (11.18)
mm (inch)
Box Width
d2
328 (12.91)
328 (12.91)
328 (12.91)
mm (inch)
Box Height
d3
51 (2.01)
51 (2.01)
51 (2.01)
mm (inch)
Packing Quantity
Qty
3000
2500
2500
pcs
Copyright © 2007-2013 Cree, Inc. All rights reserved. The information in this document is subject to change without notice. Cree,
the Cree logo and XLamp are registered trademarks of Cree, Inc.
4
CLD-CTAP03.004
Cree, Inc.
4600 Silicon Drive
Durham, NC 27703
USA Tel: +1.919.313.5300
www.cree.com/ledlamps
3. Tube Pack
Type
Fig
Quantity per
Bag
Bags per Inner Carton
Inner Carton
per Master
Quantity
Total
Remark
Tube Pack 1
4
60 pcs
50
6
18000 pcs
P4 lamp
Tube Pack 2
4
60 pcs
50
3
9000 pcs
P4 lamp
4. SMD Pack
Type
Fig
Quantity per
Bag
Bags per
Inner Carton
Inner Cartons
per Master
Quantity
Total
Remark
LM1/LV1/LA1/LA2/LM4/
LPP/LVB/SP301 Pack 1
5
2000 pcs
1
10
20000 pcs
LM1/LV1/LA1/LA2/LM4/LPP/LVB/SP301 qty
less than 20 K pcs
LM1/LV1/LA1/LA2/LM4/
LPP/LVB/SP301 Pack 2
5
2000 pcs
1
20
40000 pcs
LM1/LV1/LA1/LA2/LM4/LPP/LVB/SP301 qty
more than 20 K pcs
LM2 Pack1
5
700 pcs
1
10
7000 pcs
LM2 Pack2
5
700 pcs
1
20
14000 pcs
LP6 Pack1
5
900 pcs
1
10
9000 pcs
LP6/qty less than 9 K pcs
LP6 Pack2
5
900 pcs
1
20
18000 pcs
LP6 qty more than 9 K pcs
LM3 Pack1
5
2500 pcs
1
10
25000 pcs
LM3 qty less than 25 K pcs
LM3 Pack2
5
2500 pcs
1
20
50000 pcs
LM3 qty more than 25 K pcs
LU6 Pack1
5
1000 pcs
1
10
10000 pcs
LU6 qty less than 10 K pcs
LU6 Pack2
5
1000 pcs
1
20
20000 pcs
LU6 qty more than 10 K pcs
LN6 SMD Pack1
5
1100 pcs
1
10
11000 pcs
LN6 qty less than 11 K pcs
LN6 SMD Pack2
5
1100pcs
1
20
22000pcs
LN6 qty more than 11 K pcs
LS8 Pack1
5
4000pcs
1
10
40000pcs
LS8 qty less than 40 K pcs
LS8 Pack2
5
4000pcs
1
20
80000pcs
LS8 qty more than 40 K pcs
LT6A/LT6B Pack1
5
2500pcs
1
10
25000pcs
LT6A/LT6B qty less than 25 K pcs
LT6A/LT6B Pack2
5
2500pcs
1
20
50000pcs
LT6A/LT6B qty more than 25 K pcs
LMVB/LMVC Pack1
5
3500pcs
1
10
35000pcs
LMVB/LMVC qty less than 35 K pcs
LMVB/LMVC Pack2
5
3500pcs
1
20
70000pcs
LMVB/LMVC qty more than 35 K pcs
LA6 Pack1
5
2000pcs
1
10
20000pcs
LA6 qty less than 20 K pcs
LA6 Pack2
5
2000pcs
1
20
40000pcs
LA6 qty more than 20 K pcs
LB6 Pack1
5
1000pcs
1
10
10000pcs
LB6 qty less than 10 K pcs
LB6 Pack2
5
1000pcs
1
20
20000pcs
LB6 qty more than 10 K pcs
LV6A/B Pack1
5
3000pcs
1
10
30000pcs
LV6A/B qty less than 30 K pcs
LV6A/B Pack2
5
3000pcs
1
20
60000pcs
LV6A/B qty more than 30 K pcs
LX6A/C/D Pack1
5
2800pcs
1
10
28000pcs
LX6A/C/D qty less than 28 K pcs
LX6A/C/D Pack2
5
2800pcs
1
20
56000pcs
LX6A/C/D qty more than 28 K pcs
LX6B Pack1
5
3000pcs
1
10
30000pcs
LX6B qty less than 30 K pcs
LX6B Pack2
5
3000pcs
1
20
60000pcs
LX6B qty more than 30 K pcs
LM2 qty less than 7 K pcs
LM2 qty more than 7 K pcs
Copyright © 2007-2013 Cree, Inc. All rights reserved. The information in this document is subject to change without notice. Cree,
the Cree logo and XLamp are registered trademarks of Cree, Inc.
5
CLD-CTAP03.004
Cree, Inc.
4600 Silicon Drive
Durham, NC 27703
USA Tel: +1.919.313.5300
www.cree.com/ledlamps
Figure 1: Bulk Pack 1, 2, 3, 4, 5, 6
Copyright © 2007-2013 Cree, Inc. All rights reserved. The information in this document is subject to change without notice. Cree,
the Cree logo and XLamp are registered trademarks of Cree, Inc.
6
CLD-CTAP03.004
Cree, Inc.
4600 Silicon Drive
Durham, NC 27703
USA Tel: +1.919.313.5300
www.cree.com/ledlamps
Figure 2: Roll Pack 1, 2, 3
Copyright © 2007-2013 Cree, Inc. All rights reserved. The information in this document is subject to change without notice. Cree,
the Cree logo and XLamp are registered trademarks of Cree, Inc.
7
CLD-CTAP03.004
Cree, Inc.
4600 Silicon Drive
Durham, NC 27703
USA Tel: +1.919.313.5300
www.cree.com/ledlamps
Figure 3: Ammo Pack 1, 2, 3
Copyright © 2007-2013 Cree, Inc. All rights reserved. The information in this document is subject to change without notice. Cree,
the Cree logo and XLamp are registered trademarks of Cree, Inc.
8
CLD-CTAP03.004
Cree, Inc.
4600 Silicon Drive
Durham, NC 27703
USA Tel: +1.919.313.5300
www.cree.com/ledlamps
Figure 4: Tube Pack 1, 2
Copyright © 2007-2013 Cree, Inc. All rights reserved. The information in this document is subject to change without notice. Cree,
the Cree logo and XLamp are registered trademarks of Cree, Inc.
9
CLD-CTAP03.004
Cree, Inc.
4600 Silicon Drive
Durham, NC 27703
USA Tel: +1.919.313.5300
www.cree.com/ledlamps
Figure 5: SMD Pack
LM2
LM1/LA1/LA2/LM4/LVB/LV1/SP301
LP6

10%
20%
30%
40%





  

Copyright © 2007-2013 Cree, Inc. All rights reserved. The information in this document is subject to change without notice. Cree,
the Cree logo and XLamp are registered trademarks of Cree, Inc.
10
CLD-CTAP03.004
Cree, Inc.
4600 Silicon Drive
Durham, NC 27703
USA Tel: +1.919.313.5300
www.cree.com/ledlamps
LB6
Copyright © 2007-2013 Cree, Inc. All rights reserved. The information in this document is subject to change without notice. Cree,
the Cree logo and XLamp are registered trademarks of Cree, Inc.
11
CLD-CTAP03.004
Cree, Inc.
4600 Silicon Drive
Durham, NC 27703
USA Tel: +1.919.313.5300
www.cree.com/ledlamps
LN6 SMD
Copyright © 2007-2013 Cree, Inc. All rights reserved. The information in this document is subject to change without notice. Cree,
the Cree logo and XLamp are registered trademarks of Cree, Inc.
12
CLD-CTAP03.004
Cree, Inc.
4600 Silicon Drive
Durham, NC 27703
USA Tel: +1.919.313.5300
www.cree.com/ledlamps
Copyright © 2007-2013 Cree, Inc. All rights reserved. The information in this document is subject to change without notice. Cree,
the Cree logo and XLamp are registered trademarks of Cree, Inc.
13
CLD-CTAP03.004
Cree, Inc.
4600 Silicon Drive
Durham, NC 27703
USA Tel: +1.919.313.5300
www.cree.com/ledlamps
LMVB/LMVC
10%
20%
30%


40%






Copyright © 2007-2013 Cree, Inc. All rights reserved. The information in this document is subject to change without notice. Cree,
the Cree logo and XLamp are registered trademarks of Cree, Inc.
14
CLD-CTAP03.004
Cree, Inc.
4600 Silicon Drive
Durham, NC 27703
USA Tel: +1.919.313.5300
www.cree.com/ledlamps
CLX6A /C/D
LV6A/B
CLX6B
C ARRIER TAPE
CARRIER TAPE
(506-CARLV6-01)
CARRIER TAPE
(506-CARX6B-01)
(506-CARLX6-01)
PAC KAG E MARKING
PAC KAGE MARKING
P ACK AGE MA RKING
TAP E FE ED D IR ECTION
TAPE FEED DIRECTION
COVER TAPE
(506-SITAPE-02)
TAPE FEED DIR ECTION
Label
COVER TAPE
(506-SITAPE-01)
COVER TAPE
(506-SITAPE-02)
REEL(330x12mm)
(2400-00009A)
HUMIDITY INDICATOR
HUMI CHECK
HUM IDIT Y INDI CA TOR
DESICCANT
www.v it apac .c om
V 102
POLYETHYLENE BAG
(562-431406-01)
Label
Label
A CARTON
(360x340x48mm)
PARTITION
(506-OXLCAS-BI)
PARTITION
B Side
C Side
D Side
A Side
Label
D Side
A Side
B Side
B &D Side
C CARTON
(506-OXLCAS-BO)
(370x360x260mm)
B CARTON
(506-OXLCAS-MO)
(370x360x260mm)
A&C Side
Copyright © 2007-2013 Cree, Inc. All rights reserved. The information in this document is subject to change without notice. Cree,
the Cree logo and XLamp are registered trademarks of Cree, Inc.
15
CLD-CTAP03.004
Cree, Inc.
4600 Silicon Drive
Durham, NC 27703
USA Tel: +1.919.313.5300
www.cree.com/ledlamps