3

HID Headlight AFL
Table of Contents
AFL / HLL Motor Drive, H-Bridge..................................................................................................................................... 3
Ballast, Discharge Resistors............................................................................................................................................ 5
Ballast, EMI Filtering......................................................................................................................................................... 6
Ballast, Filter Capacitors.................................................................................................................................................. 7
Ballast, Reverse Polarity Protection................................................................................................................................ 8
Ballast, Switch Mode Power Supply ; Flyback............................................................................................................... 9
Bi-Xenon Shutter, Transient Protection........................................................................................................................ 10
Ignition, Avalanche Rectifier.......................................................................................................................................... 11
Ignition, Boost Capacitor................................................................................................................................................ 12
Ignition, Booster Rectification....................................................................................................................................... 13
Ignition, Buffering............................................................................................................................................................14
Ignition, Charge Resistors.............................................................................................................................................. 15
Ignition, Discharge Resistors......................................................................................................................................... 16
Ignition, Overvoltage Protection.................................................................................................................................... 17
Ignition, Timing................................................................................................................................................................ 18
IR Camera Flashing, Camera Flashing IR..................................................................................................................... 19
IR Camera Flashing, ESD Protection............................................................................................................................. 20
IR Camera Flashing, Fast Switching..............................................................................................................................21
IR Camera Flashing, Transient Protection.................................................................................................................... 22
LED Daylighting, Signal Lighting LED Driver............................................................................................................... 23
LED Daylighting, White LED Power Switch ; SMPS Buck / Boost ; Current Regulated............................................24
LED Signal Lighting, LED............................................................................................................................................... 25
page 1
HID Headlight AFL
VISHAY components used for HID Headlight/AFL applications include:
• HEXFET Power MOSFETS
• TVS
• Rectifier Diodes
• Schottky Diodes
• Fast Switching Diodes
• LEDs
• Film Capacitors
• Multilayer Ceramic Capacitors
• Aluminum Electrolytic Capacitors
• Thick Film Chip Resistors
• Power Shunt Resistors
• NTC Thermistors
• Power Storage Inductors
Application Overview
The market for xenon and bi-xenon high-intensity discharge (HID) lighting is growing. Bi-xenon means that only one
xenon light source is used to create both low and high beams via a mechanical shutter. Vishay supports xenon and
bi-xenon HID applications with a variety of discrete electronic components. The ballasts and motor controls for headlight
leveling (HLL) and advanced front lighting (AFL) controllers need discrete components. Improved visibility and safety on
the road are the reasons for the success of gas discharge lamps (xenon). Because its very fast reaction time improves
safety, LED technology is used for tail lights. In the future, LEDs will be used more and more for headlights because of
their design flexibility, energy-savings, and very long lifetimes.
page 2
HID Headlight AFL : AFL / HLL Motor Drive, H-Bridge
Alu Elcaps
Product Name
Status
Description
Features
Package
Q-Level
140CRH
Aluminum capacitors, SMD (chip);
high temperature capable;
10µF…4700µF
[email protected]°C 6000h
SMD
max.18×18×21
AEC Q200
140RTM
Aluminum capacitors, radial;
high temperature, miniature;
22 µF - 4700 µF;
[email protected]°C = 4000h
TH / Radial
max.18x31mm
AEC Q200
146CTI
Aluminum Capacitors; SMD (Chip);
low impedance, high temperature
22…4700µF,
[email protected]°C = 6000h
SMD
max 18×18×21
AEC Q200
146RTI
Aluminum Capacitors; Radial;
low impedance, high temperature
68…6800µF,
[email protected]°C = 6000h
TH / Radial
max18x35mm
AEC Q200
150CRZ
Aluminum capacitors, SMD (chip);
very low Z, Pb-free;
4,7…10000µF,
[email protected]°C 10000h
SMD
max 18×18×21
AEC Q200
150RMI
Aluminum capacitors, radial miniature;
low impedance;
100µF - 6800µF;
life at 105°C = 10000 h;
TH / Radial
max.18mm x
31mm
AEC Q200
153CRV
Aluminum capacitors, SMD (chip);
long life, vertical, Pb-free;
0.47µF - 1000µF;
[email protected]°C 3000h
SMD
max.10x10x14
Current Sense Resistors
Product Name
WSL2726
Status
NEW
WSL2816
Description
Features
Package
Q-Level
Power Metal Strip Shunts;
4-Term Design For Accurate Sensing
Very Low R Value; Very Low TCR;
R0003...R005; 1%
TCR <= 75ppm;
P70 = 3W
SMD
2726
AEC Q200
Power Metal Strip Shunts;
Very Low R-Value; Very Low TCR;
Low Thermal EMF;
R01...R1 , 1%,;
TCR <= ± 75ppm
P70 = 2W
SMD
2816
AEC Q200
Inductors
Product Name
Status
IHLP5050FD-A1
Description
Low-profile, high-current, shielded;
low DCR, high saturation;
Features
0.1µH - 10µH;
IDC = 120A - 15.5A
Package
Q-Level
SMD
5050
MOSFETs
Product Name
Status
Description
Features
Package
Q-Level
SQ7414EN
NEW
Low gate charge, low thermal resistance;
high-current, LS-/HS-switch, N-/P-Ch;
AEC Q-101 qualified
N-Channel; 60V;
rDS(on) = 0.025Ohms;
SMD
PowerPAK1212-8
AEC Q101
SQ7415EN
NEW
Low gate charge, low thermal resistance;
high-current, LS-/HS-switch, N-/P-Ch;
AEC Q-101 qualified
P-Channel; 60V;
rDS(on) = 0.065Ohms;
SMD
PowerPAK1212-8
AEC Q101
Shunt Resistors
Product Name
Status
Description
Features
Package
Q-Level
WSH2818
NEW
Power Metal Strip Shunts;
Very High Power- Small Size;
Low Thermal EMF;
R001...R1, 1%
TCR<= ± 75ppm
P70 = 5W
SMD
2818
AEC Q200
WSL3921
NEW
Power Metal Strip shunts;
very low R-value, very low TCR;
low thermal EMF
R0003...R004, 1%
TCR <= ± 75ppm
P70 = 3W
SMD
3921
AEC Q200
WSLT2512
NEW
Power Metal Strip shunt;
High Temp. (275°C); Low TCR;
low thermal EMF
R01 - R50; 1%;
TCR <= ± 75ppm
P70 = 1W
SMD
2512
AEC Q200
Thick Film Resistors
Product Name
CRCW0603
Status
Description
Bulk resistors, pulse resistant;
Features
1R - 10MΩ; 1%;
Package
SMD
Q-Level
AEC Q200
page 3
Product Name
CRWC0805
Status
Description
Features
Package
good long-term stability;
TCR = 100
0603
Bulk resistors, pulse resistant;
good long-term stability;
1R - 10MΩ; 1%;
TCR = 100
SMD
0603
Q-Level
page 4
HID Headlight AFL : Ballast, Discharge Resistors
Wire Wound Resistor
Product Name
Status
Description
Features
Package
WSZ6720
Up to 4 W, cemented, high surge current;
low cost;
1.8 W; 1R - 510R;
Tol. = 1 % - 10 %;
SMD
6720
WSZ7532
Low-cost wire-wound, silicone coating
High surge current
P = 3.75 W; 1R - 15KΩ;
Tol. = 1%, 3%, 5%, 10 %;
SMD
7532
Q-Level
page 5
HID Headlight AFL : Ballast, EMI Filtering
Inductors
Product Name
Status
Description
Features
Package
IHLP2525EZ-01
Low-profile, high-current;
high transient spike capable;
shielded, low-DCR
0.56 - 10µH; IDC=12A-4.5A
SMD
2525
IHLP4040DZ-A1
Low-profile, high-current;
high transient spike capable;
shielded, low-DCR
0.19 - 10µH; IDC=90A-12A
SMD
4040
IHLP5050FD-A1
Low-profile, high-current;
high transient spike capable;
shielded, low-DCR
0.1µH - 10µH;
IDC = 120A - 15.5A
SMD
5050
Q-Level
page 6
HID Headlight AFL : Ballast, Filter Capacitors
Alu Elcaps
Product Name
Status
Description
Features
Package
Q-Level
146CTI
Aluminum Capacitors; SMD (Chip);
low impedance, high temperature
22…4700µF,
[email protected]°C = 6000h
SMD
max 18×18×21
AEC Q200
150CRZ
Aluminum capacitors, SMD (chip);
very low Z, Pb-free;
4,7…10000µF,
[email protected]°C 10000h
SMD
max 18×18×21
AEC Q200
153CRV
Aluminum capacitors, SMD (chip);
long life, vertical, Pb-free;
0.47µF - 1000µF;
[email protected]°C 3000h
SMD
10x10x14mm
page 7
HID Headlight AFL : Ballast, Reverse Polarity Protection
MOSFETs
Product Name
Status
Description
Features
Package
SUD50N03-06AP
P-Channel, Tj = 175 °C power MOSFET;
high-side reverse polarity protection;
P-Channel;
rDS(on) = 0.155Ohms;
SMD
TO-252
SUD50N03-11
Low Side Reverse Polarity protection;
P-Channel; 60V;
rDS(on) = 0.340Ohms;
SMD
TO-252
SUD50N04-10P
Fully AEC Q-101 qualified;
low thermal resistance, fast switching;
P-Channel;
rDS(on) = 0.065Ohms;
SMD
TO-252
SUM110P04-05
P-Channel, Tj = 175 °C power MOSFET;
high-side reverse polarity protection;
P-Channel;
rDS(on) = 0.004Ohms;
SMD
TO-263
Q-Level
page 8
HID Headlight AFL : Ballast, Switch Mode Power Supply ; Flyback
Alu Elcaps
Product Name
Status
Description
Features
Package
Q-Level
146CTI
Aluminum Capacitors; SMD (Chip);
low impedance, high temperature
22…4700µF,
[email protected]°C = 6000h
SMD
max 18×18×21
AEC Q200
150CRZ
Aluminum capacitors, SMD (chip);
very low Z, Pb-free;
4,7…10000µF,
[email protected]°C 10000h
SMD
max 18×18×2
AEC Q200
153CRV
Aluminum capacitors, SMD (chip);
long life, vertical, Pb-free;
0.47µF - 1000µF;
[email protected]°C 3000h
SMD
10x10x14mm
Features
Package
Ceramic Capacitors
Product Name
Status
VJ....31/VJ....34
Automotive MLCC
Description
SMD Ceramic Capacitor Solutions
High Voltage Applications
Boardflex-Sensitive Applications
1.0pF…1µF
10Vdc ... 3000Vdc
Q-Level
SMD
0402…1812
current Sense Shunt Resistors
Product Name
Status
WSLT2512
Description
Power Metal Strip Shunts;
High Temp. (275°C); Low TCR;
low thermal EMF
Features
R01...R5, 1%,
TCR <= ± 75ppm
P70 = 1W
Package
SMD
2512
Q-Level
AEC Q200
MOSFETs
Product Name
Status
Description
Features
Package
SUM110N10-25L
N-Channel MOSFET, logic-level;
low side switch, flyback;
N-Channel; 100V;
rDS(on) = 0.025Ohms;
SMD
TO-263
SUM85N15-19
N-Channel MOSFET , logic-level;
low side switch, boost;
N-Channel; 100V
rDS(on) = 0.250Ohms;
SMD
TO-263
SUM90N10-19L
N-Channel MOSFET, logic-level;
low side switch, flyback;
N-Channel; 100V
rDS(on) = 0.019Ohms;
SMD
TO-263
Q-Level
Schottky diodes
Product Name
Status
SS3P4L
SS3P6L
NEW
Description
Features
Package
Q-Level
Low VF, high current density;
VF = 0.335 V
SMD
TO-277A(SMPC)
AECQ
Low VF, high current density;
VF = 0.478 V
SMD
TO-277A(SMPC)
AECQ
page 9
HID Headlight AFL : Bi-Xenon Shutter, Transient Protection
Ceramic Capacitors
Product Name
Status
VJ....31/VJ....34
Automotive MLCC
Description
SMD Ceramic Capacitor Solutions
High Voltage Applications
Boardflex-Sensitive Applications
Features
1.0pF…1µF
10Vdc ... 3000Vdc
Package
Q-Level
SMD
0402…1812
Shunt Resistors
Product Name
Status
Description
Features
Package
Q-Level
WSL3921
Power Metal Strip Shunts;
Very Low R-Value; Very Low TCR;
low thermal EMF;
R0003...R004, 1%
TCR <= ± 75ppm
P70 = 3W
SMD
3921
AEC Q200
WSR-3
Current Sense Power Metal Strip;
High Power; Molded;
R001...R2, 1%
TCR <= ± 75ppm
P70 = 3W
SMD
4527
AEC Q200
TVS
Product Name
Status
Description
Features
Package
Q-Level
P4KA39A
400 W, unidirectional TVS, Tj = 185 °C;
Vbreak = 6.8V - 43V;
IFSM = 40A
TH / Axial
DO-41
AEC Q101
TPSMPxxA-HE3
400 W, unidirectional TVS, Tj = 185 °C;
Vbreak =6.8 V - 43 V;
IFSM = 40 A;
TH / Axial
DO-204AL
AEC Q101
page 10
HID Headlight AFL : Ignition, Avalanche Rectifier
Ultrafast Avalanche Rectifier
Product Name
BYG20D - J
Status
Description
Glass passivated junction;
low reverse current 1 µA; 20 mJ;
Features
200 V - 600 V, IF = 1.5A;
IFSM = 30A
Package
SMD
DO214AC (SMA)
Q-Level
AEC Q101
page 11
HID Headlight AFL : Ignition, Boost Capacitor
Alu Elcaps
Product Name
Status
152 CLT
Description
SMD, high-voltage, low-ESR;
high ripple current;
long lifetime, 150°C
Features
1µF - 2.2µF; 400 VDC
Package
Q-Level
SMD
10x10x14mm
Film Capacitor
Product Name
MKT1820
Status
Description
High transient, robust, >20 V/µsec;
long lifetime, low profile;
Features
400VDC; 0.68 µF;
Package
Q-Level
SMD
1820
page 12
HID Headlight AFL : Ignition, Booster Rectification
High-Power Ultrafast
Product Name
BYG20D - J
Status
Description
Glass passivated junction;
low reverse current 1µA, 20 mJ;
Features
200 V - 600 V, IF = 1.5A;
IFSM = 30A
Package
SMD
DO214AC (SMA)
Q-Level
AEC Q101
page 13
HID Headlight AFL : Ignition, Buffering
Tantalum Capacitor
Product Name
TH3
Status
Description
150 °C rated, low ESR;
100% surge current tested;
Features
6.3V-50VDC; 0,33-220µF;
Package
SMD
B / C/ D / E
Q-Level
AEC Q200
page 14
HID Headlight AFL : Ignition, Charge Resistors
Thick Film Resistor
Product Name
D25/CRCW1206IF
Status
Description
Very high pulse power;
Features
1R - 10MΩ; 1%;
TCR = 100
Package
SMD
1206
Q-Level
AEC Q200
page 15
HID Headlight AFL : Ignition, Discharge Resistors
Thick Film Resistor
Product Name
D25/CRCW1206IF
Status
Description
Very high pulse power;
Features
1R - 10MΩ; 1%;
TCR = 100
Package
SMD
1206
Q-Level
AEC Q200
page 16
HID Headlight AFL : Ignition, Overvoltage Protection
TVS
Product Name
SM8SxxA
Status
Description
High surge capability, low profile;
AEC-Q101 qualified
Features
6.6 kW; IFSM = 700A;
Tj = 175 °C
Package
SMD
DO-218 AB
Q-Level
AEC Q101
page 17
HID Headlight AFL : Ignition, Timing
Tantalum Capacitor
Product Name
TP3
Status
Description
High Performance
automotive Grade
Features
4V-50VDC ; 0,1µF-470µF
Package
SMD
A/B/C/D/E Case
Q-Level
AEC Q200
page 18
HID Headlight AFL : IR Camera Flashing, Camera Flashing IR
High Radiant Intensity IR Emitter
Product Name
Status
Description
Features
Package
Q-Level
VSMY7850X01
NEW
Surface emitting diodes, high-power;
high-speed, low thermal resistance;
170mW/sr;
850nm
Little Star
SMD
AECQ
VSMY7852X01
NEW
Surface ermitting diodes, High-Power
high-spped, low thermal resistance
850nm
42mw/sr
Little Star
SMD
AECQ
page 19
HID Headlight AFL : IR Camera Flashing, ESD Protection
ESD Diodes
Product Name
SE10PB..PJ
Status
NEW
Description
ESD protection rectifier;
low reverse current, 175 °C;
AEC-Q101 qualified
Features
100V - 600V; If = 1A; SMP
Package
SMD
DO-220AA (SMP)
Q-Level
AEC Q101
page 20
HID Headlight AFL : IR Camera Flashing, Fast Switching
MOSFETs
Product Name
Status
Si7922DN
SQ7414EN
NEW
Description
Features
Package
Dual MOSFET, 100 V;
very fast switching performance;
N-Channel; 100V; Dual;
2.5A; rDS(on) = 0.195Ohms
SMD
PowerPAK
1212-8
Low gate charge, low thermal resistance;
high-current, LS-/HS-siwtch, N-/P-Ch;
AEC-Q101 qualified
N-Channel; 60V;
rDS(on) = 0.025Ohms;
SMD
PowerPAK1212-8
Q-Level
AEC Q101
page 21
HID Headlight AFL : IR Camera Flashing, Transient Protection
TVS
Product Name
SM8SxxA
Status
Description
High surge capability, low profile;
AEC Q101
Features
6.6 kW; IFSM = 700A;
Tj = 175 °C
Package
SMD
DO-218 AB
Q-Level
AEC Q101
page 22
HID Headlight AFL : LED Daylighting, Signal Lighting LED Driver
LED CLCC
Product Name
Status
SMZGnnB
Description
Power voltage-regulating diode;
glass passivated chip, low impedance;
Features
Vz = 9.1V - 68V; IR =5µA;
PD = 1.5W
Package
SMD
DO-215AA
(SMBG)
Q-Level
AEC Q101
LED TELUX
Product Name
Status
Description
Features
Package
Q-Level
VLWR9630
LED
Red, 611 to 634nm
high luminousflux
TELUX
AECQ
VLWR9932
LED
Red, 611 to 634 nm
high luminousflux
TELUX
AECQ
VLWTG9600
LED
Green, 509 to 535 nm
high luminousflux
TELUX
AECQ
VLWTG9900
LED
Green, 509 to 535 nm
high luminousflux
TELUX
AECQ
VLWY9630
LED
Yellow, 585 to 597 nm
high luminous flux
TELUX
AECQ
VLWY9932
LED
Yellow, 585 to 597 nm,
high luminous flux
TELUX
AECQ
MOSFETs
Product Name
Status
Si2318CDS
Description
Features
Package
N-Channel 40V (D-S) MOSFET
rDS(on) = 0.042Ohms
ID= 5.6A
SMD
TO-236(SOT-23)
SQ2309ES
NEW
P-Channel;
MOSFET for general applications;
Automotive AEC-Q101 Qualified
N-Channel; 60V;Id=-1.7A
rDS(on) = .335Ω@-10V
Tj=-55°C-+175°C
SMD
TO-236(SOT-23)
SQ7415EN
NEW
Fully AEC Q-101 qualified;
low thermal resistance, fast switching;
P-Channel;
rDS(on) = 0.065Ohms;
SMD
PowerPAK1212-8
Q-Level
AEC Q101
Shunt Resistors
Product Name
Status
Description
Features
Package
Q-Level
WSL0603
Power Metal Strip Shunts;
Very Low R Value; Very Low TCR;
low thermal EMF;
R01 - R1; 1 %;
TCR <= ± 75ppm
P70 = 0.1W
SMD
0603
AEC Q200
WSL0805
Power Metal Strip Shunts;
Very Low R Value; Very Low TCR;
low thermal EMF;
R005 - R2; 1 %;
TCR <= ± 75ppm
P70 = 0.125W
SMD
0805
AEC Q200
page 23
HID Headlight AFL : LED Daylighting, White LED Power Switch ; SMPS Buck / Boost ; Current Regulated
MOSFETs
Product Name
SQ7415EN
Status
NEW
SUD50P10-43L
Description
Features
Package
Fully AEC Q-101 qualified;
low thermal resistance, fast switching;
P-Channel;
rDS(on) = 0.065Ohms;
SMD
PowerPAK1212-8
P-Channel, high-voltage, low rDS(on);
logic-level, boost switch;
P-Channel; 100V;
rDS(on) = 0.043Ohms;
SMD
TO-252
Q-Level
AEC Q101
Storage Inductor
Product Name
Status
Description
Features
Package
IHLP1616AB-01
Low-profile, high-current;
high saturation current, shielded;
0.047 - 1uH; IDC=13A - 4A
SMD
1616
IHLP2020
Low-profile, high-current;
high saturation current, shielded;
0.1 - 2.2µH; IDC=30A - 5A
SMD
2020
IHLP2525EZ-01
Low-profile, high-current;
high saturation current, shielded;
0.1 - 10µH; IDC=60A - 7A
SMD
2525
IHLP4040DZ-01
Low-profile, high-current;
high saturation current, shielded;
0.56 - 10µH; IDC=12A-4.5A
SMD
4040
IHLP5050EZ-11
Low-profile, high-current;
high saturation current, shielded;
0.19 - 10µH; IDC=90A-12A
SMD
5050
IHLP5050FD-01
Low-profile, high-current;
high saturation current, shielded;
0.1µH - 10µH;
IDC = 120A - 15.5A
SMD
5050
IHLP6767
Low-profile, high-current;
high saturation current, shielded;
0.1µH - 10µH;
IDC = 120A - 15.5A
TH / Radial
6767
Q-Level
Thick Film Resistors
Product Name
Status
Description
Features
Package
Q-Level
CRCW0402
Low-profile, high-power;
1R - 10MΩ; 1%;
TCR = 100
SMD
0402
AEC Q200
CRCW0603
Low-profile, high-power;
1R - 10MΩ; 1%;
TCR = 100
SMD
0603
AEC Q200
CRCW0805
Low-profile, high-power;
1R - 10MΩ; 1%;
TCR = 100
SMD
0805
AEC Q200
CRCW1206
Low-profile, high-power;
1R - 10MΩ; 1%;
TCR = 100
SMD
1206
AEC Q200
CRCW1210
Low-profile, high-power;
1R - 10MΩ; 1%;
TCR = 100
SMD
1210
AEC Q200
CRCW2010
Low-profile, high-power;
1R - 10MΩ; 1%;
TCR = 100
SMD
2010
AEC Q200
CRCW2512
Low-profile, high-power;
1R - 10MΩ; 1%;
TCR = 100
SMD
2512
AEC Q200
page 24
HID Headlight AFL : LED Signal Lighting, LED
Signal Lighting
Product Name
TLWO/Y7900
Status
Description
AllnGaP up to 110°C;
low thermal resistance;
2 kV ESD protected
Features
> 2000mlm / 70mA
Package
Q-Level
TH / Radial
TELUX
page 25
page 26