HID Headlight AFL Table of Contents AFL / HLL Motor Drive, H-Bridge..................................................................................................................................... 3 Ballast, Discharge Resistors............................................................................................................................................ 5 Ballast, EMI Filtering......................................................................................................................................................... 6 Ballast, Filter Capacitors.................................................................................................................................................. 7 Ballast, Reverse Polarity Protection................................................................................................................................ 8 Ballast, Switch Mode Power Supply ; Flyback............................................................................................................... 9 Bi-Xenon Shutter, Transient Protection........................................................................................................................ 10 Ignition, Avalanche Rectifier.......................................................................................................................................... 11 Ignition, Boost Capacitor................................................................................................................................................ 12 Ignition, Booster Rectification....................................................................................................................................... 13 Ignition, Buffering............................................................................................................................................................14 Ignition, Charge Resistors.............................................................................................................................................. 15 Ignition, Discharge Resistors......................................................................................................................................... 16 Ignition, Overvoltage Protection.................................................................................................................................... 17 Ignition, Timing................................................................................................................................................................ 18 IR Camera Flashing, Camera Flashing IR..................................................................................................................... 19 IR Camera Flashing, ESD Protection............................................................................................................................. 20 IR Camera Flashing, Fast Switching..............................................................................................................................21 IR Camera Flashing, Transient Protection.................................................................................................................... 22 LED Daylighting, Signal Lighting LED Driver............................................................................................................... 23 LED Daylighting, White LED Power Switch ; SMPS Buck / Boost ; Current Regulated............................................24 LED Signal Lighting, LED............................................................................................................................................... 25 page 1 HID Headlight AFL VISHAY components used for HID Headlight/AFL applications include: • HEXFET Power MOSFETS • TVS • Rectifier Diodes • Schottky Diodes • Fast Switching Diodes • LEDs • Film Capacitors • Multilayer Ceramic Capacitors • Aluminum Electrolytic Capacitors • Thick Film Chip Resistors • Power Shunt Resistors • NTC Thermistors • Power Storage Inductors Application Overview The market for xenon and bi-xenon high-intensity discharge (HID) lighting is growing. Bi-xenon means that only one xenon light source is used to create both low and high beams via a mechanical shutter. Vishay supports xenon and bi-xenon HID applications with a variety of discrete electronic components. The ballasts and motor controls for headlight leveling (HLL) and advanced front lighting (AFL) controllers need discrete components. Improved visibility and safety on the road are the reasons for the success of gas discharge lamps (xenon). Because its very fast reaction time improves safety, LED technology is used for tail lights. In the future, LEDs will be used more and more for headlights because of their design flexibility, energy-savings, and very long lifetimes. page 2 HID Headlight AFL : AFL / HLL Motor Drive, H-Bridge Alu Elcaps Product Name Status Description Features Package Q-Level 140CRH Aluminum capacitors, SMD (chip); high temperature capable; 10µF…4700µF Life@125°C 6000h SMD max.18×18×21 AEC Q200 140RTM Aluminum capacitors, radial; high temperature, miniature; 22 µF - 4700 µF; Life@125°C = 4000h TH / Radial max.18x31mm AEC Q200 146CTI Aluminum Capacitors; SMD (Chip); low impedance, high temperature 22…4700µF, Life@125°C = 6000h SMD max 18×18×21 AEC Q200 146RTI Aluminum Capacitors; Radial; low impedance, high temperature 68…6800µF, Life@125°C = 6000h TH / Radial max18x35mm AEC Q200 150CRZ Aluminum capacitors, SMD (chip); very low Z, Pb-free; 4,7…10000µF, Life@105°C 10000h SMD max 18×18×21 AEC Q200 150RMI Aluminum capacitors, radial miniature; low impedance; 100µF - 6800µF; life at 105°C = 10000 h; TH / Radial max.18mm x 31mm AEC Q200 153CRV Aluminum capacitors, SMD (chip); long life, vertical, Pb-free; 0.47µF - 1000µF; Life@105°C 3000h SMD max.10x10x14 Current Sense Resistors Product Name WSL2726 Status NEW WSL2816 Description Features Package Q-Level Power Metal Strip Shunts; 4-Term Design For Accurate Sensing Very Low R Value; Very Low TCR; R0003...R005; 1% TCR <= 75ppm; P70 = 3W SMD 2726 AEC Q200 Power Metal Strip Shunts; Very Low R-Value; Very Low TCR; Low Thermal EMF; R01...R1 , 1%,; TCR <= ± 75ppm P70 = 2W SMD 2816 AEC Q200 Inductors Product Name Status IHLP5050FD-A1 Description Low-profile, high-current, shielded; low DCR, high saturation; Features 0.1µH - 10µH; IDC = 120A - 15.5A Package Q-Level SMD 5050 MOSFETs Product Name Status Description Features Package Q-Level SQ7414EN NEW Low gate charge, low thermal resistance; high-current, LS-/HS-switch, N-/P-Ch; AEC Q-101 qualified N-Channel; 60V; rDS(on) = 0.025Ohms; SMD PowerPAK1212-8 AEC Q101 SQ7415EN NEW Low gate charge, low thermal resistance; high-current, LS-/HS-switch, N-/P-Ch; AEC Q-101 qualified P-Channel; 60V; rDS(on) = 0.065Ohms; SMD PowerPAK1212-8 AEC Q101 Shunt Resistors Product Name Status Description Features Package Q-Level WSH2818 NEW Power Metal Strip Shunts; Very High Power- Small Size; Low Thermal EMF; R001...R1, 1% TCR<= ± 75ppm P70 = 5W SMD 2818 AEC Q200 WSL3921 NEW Power Metal Strip shunts; very low R-value, very low TCR; low thermal EMF R0003...R004, 1% TCR <= ± 75ppm P70 = 3W SMD 3921 AEC Q200 WSLT2512 NEW Power Metal Strip shunt; High Temp. (275°C); Low TCR; low thermal EMF R01 - R50; 1%; TCR <= ± 75ppm P70 = 1W SMD 2512 AEC Q200 Thick Film Resistors Product Name CRCW0603 Status Description Bulk resistors, pulse resistant; Features 1R - 10MΩ; 1%; Package SMD Q-Level AEC Q200 page 3 Product Name CRWC0805 Status Description Features Package good long-term stability; TCR = 100 0603 Bulk resistors, pulse resistant; good long-term stability; 1R - 10MΩ; 1%; TCR = 100 SMD 0603 Q-Level page 4 HID Headlight AFL : Ballast, Discharge Resistors Wire Wound Resistor Product Name Status Description Features Package WSZ6720 Up to 4 W, cemented, high surge current; low cost; 1.8 W; 1R - 510R; Tol. = 1 % - 10 %; SMD 6720 WSZ7532 Low-cost wire-wound, silicone coating High surge current P = 3.75 W; 1R - 15KΩ; Tol. = 1%, 3%, 5%, 10 %; SMD 7532 Q-Level page 5 HID Headlight AFL : Ballast, EMI Filtering Inductors Product Name Status Description Features Package IHLP2525EZ-01 Low-profile, high-current; high transient spike capable; shielded, low-DCR 0.56 - 10µH; IDC=12A-4.5A SMD 2525 IHLP4040DZ-A1 Low-profile, high-current; high transient spike capable; shielded, low-DCR 0.19 - 10µH; IDC=90A-12A SMD 4040 IHLP5050FD-A1 Low-profile, high-current; high transient spike capable; shielded, low-DCR 0.1µH - 10µH; IDC = 120A - 15.5A SMD 5050 Q-Level page 6 HID Headlight AFL : Ballast, Filter Capacitors Alu Elcaps Product Name Status Description Features Package Q-Level 146CTI Aluminum Capacitors; SMD (Chip); low impedance, high temperature 22…4700µF, Life@125°C = 6000h SMD max 18×18×21 AEC Q200 150CRZ Aluminum capacitors, SMD (chip); very low Z, Pb-free; 4,7…10000µF, Life@105°C 10000h SMD max 18×18×21 AEC Q200 153CRV Aluminum capacitors, SMD (chip); long life, vertical, Pb-free; 0.47µF - 1000µF; Life@105°C 3000h SMD 10x10x14mm page 7 HID Headlight AFL : Ballast, Reverse Polarity Protection MOSFETs Product Name Status Description Features Package SUD50N03-06AP P-Channel, Tj = 175 °C power MOSFET; high-side reverse polarity protection; P-Channel; rDS(on) = 0.155Ohms; SMD TO-252 SUD50N03-11 Low Side Reverse Polarity protection; P-Channel; 60V; rDS(on) = 0.340Ohms; SMD TO-252 SUD50N04-10P Fully AEC Q-101 qualified; low thermal resistance, fast switching; P-Channel; rDS(on) = 0.065Ohms; SMD TO-252 SUM110P04-05 P-Channel, Tj = 175 °C power MOSFET; high-side reverse polarity protection; P-Channel; rDS(on) = 0.004Ohms; SMD TO-263 Q-Level page 8 HID Headlight AFL : Ballast, Switch Mode Power Supply ; Flyback Alu Elcaps Product Name Status Description Features Package Q-Level 146CTI Aluminum Capacitors; SMD (Chip); low impedance, high temperature 22…4700µF, Life@125°C = 6000h SMD max 18×18×21 AEC Q200 150CRZ Aluminum capacitors, SMD (chip); very low Z, Pb-free; 4,7…10000µF, Life@105°C 10000h SMD max 18×18×2 AEC Q200 153CRV Aluminum capacitors, SMD (chip); long life, vertical, Pb-free; 0.47µF - 1000µF; Life@105°C 3000h SMD 10x10x14mm Features Package Ceramic Capacitors Product Name Status VJ....31/VJ....34 Automotive MLCC Description SMD Ceramic Capacitor Solutions High Voltage Applications Boardflex-Sensitive Applications 1.0pF…1µF 10Vdc ... 3000Vdc Q-Level SMD 0402…1812 current Sense Shunt Resistors Product Name Status WSLT2512 Description Power Metal Strip Shunts; High Temp. (275°C); Low TCR; low thermal EMF Features R01...R5, 1%, TCR <= ± 75ppm P70 = 1W Package SMD 2512 Q-Level AEC Q200 MOSFETs Product Name Status Description Features Package SUM110N10-25L N-Channel MOSFET, logic-level; low side switch, flyback; N-Channel; 100V; rDS(on) = 0.025Ohms; SMD TO-263 SUM85N15-19 N-Channel MOSFET , logic-level; low side switch, boost; N-Channel; 100V rDS(on) = 0.250Ohms; SMD TO-263 SUM90N10-19L N-Channel MOSFET, logic-level; low side switch, flyback; N-Channel; 100V rDS(on) = 0.019Ohms; SMD TO-263 Q-Level Schottky diodes Product Name Status SS3P4L SS3P6L NEW Description Features Package Q-Level Low VF, high current density; VF = 0.335 V SMD TO-277A(SMPC) AECQ Low VF, high current density; VF = 0.478 V SMD TO-277A(SMPC) AECQ page 9 HID Headlight AFL : Bi-Xenon Shutter, Transient Protection Ceramic Capacitors Product Name Status VJ....31/VJ....34 Automotive MLCC Description SMD Ceramic Capacitor Solutions High Voltage Applications Boardflex-Sensitive Applications Features 1.0pF…1µF 10Vdc ... 3000Vdc Package Q-Level SMD 0402…1812 Shunt Resistors Product Name Status Description Features Package Q-Level WSL3921 Power Metal Strip Shunts; Very Low R-Value; Very Low TCR; low thermal EMF; R0003...R004, 1% TCR <= ± 75ppm P70 = 3W SMD 3921 AEC Q200 WSR-3 Current Sense Power Metal Strip; High Power; Molded; R001...R2, 1% TCR <= ± 75ppm P70 = 3W SMD 4527 AEC Q200 TVS Product Name Status Description Features Package Q-Level P4KA39A 400 W, unidirectional TVS, Tj = 185 °C; Vbreak = 6.8V - 43V; IFSM = 40A TH / Axial DO-41 AEC Q101 TPSMPxxA-HE3 400 W, unidirectional TVS, Tj = 185 °C; Vbreak =6.8 V - 43 V; IFSM = 40 A; TH / Axial DO-204AL AEC Q101 page 10 HID Headlight AFL : Ignition, Avalanche Rectifier Ultrafast Avalanche Rectifier Product Name BYG20D - J Status Description Glass passivated junction; low reverse current 1 µA; 20 mJ; Features 200 V - 600 V, IF = 1.5A; IFSM = 30A Package SMD DO214AC (SMA) Q-Level AEC Q101 page 11 HID Headlight AFL : Ignition, Boost Capacitor Alu Elcaps Product Name Status 152 CLT Description SMD, high-voltage, low-ESR; high ripple current; long lifetime, 150°C Features 1µF - 2.2µF; 400 VDC Package Q-Level SMD 10x10x14mm Film Capacitor Product Name MKT1820 Status Description High transient, robust, >20 V/µsec; long lifetime, low profile; Features 400VDC; 0.68 µF; Package Q-Level SMD 1820 page 12 HID Headlight AFL : Ignition, Booster Rectification High-Power Ultrafast Product Name BYG20D - J Status Description Glass passivated junction; low reverse current 1µA, 20 mJ; Features 200 V - 600 V, IF = 1.5A; IFSM = 30A Package SMD DO214AC (SMA) Q-Level AEC Q101 page 13 HID Headlight AFL : Ignition, Buffering Tantalum Capacitor Product Name TH3 Status Description 150 °C rated, low ESR; 100% surge current tested; Features 6.3V-50VDC; 0,33-220µF; Package SMD B / C/ D / E Q-Level AEC Q200 page 14 HID Headlight AFL : Ignition, Charge Resistors Thick Film Resistor Product Name D25/CRCW1206IF Status Description Very high pulse power; Features 1R - 10MΩ; 1%; TCR = 100 Package SMD 1206 Q-Level AEC Q200 page 15 HID Headlight AFL : Ignition, Discharge Resistors Thick Film Resistor Product Name D25/CRCW1206IF Status Description Very high pulse power; Features 1R - 10MΩ; 1%; TCR = 100 Package SMD 1206 Q-Level AEC Q200 page 16 HID Headlight AFL : Ignition, Overvoltage Protection TVS Product Name SM8SxxA Status Description High surge capability, low profile; AEC-Q101 qualified Features 6.6 kW; IFSM = 700A; Tj = 175 °C Package SMD DO-218 AB Q-Level AEC Q101 page 17 HID Headlight AFL : Ignition, Timing Tantalum Capacitor Product Name TP3 Status Description High Performance automotive Grade Features 4V-50VDC ; 0,1µF-470µF Package SMD A/B/C/D/E Case Q-Level AEC Q200 page 18 HID Headlight AFL : IR Camera Flashing, Camera Flashing IR High Radiant Intensity IR Emitter Product Name Status Description Features Package Q-Level VSMY7850X01 NEW Surface emitting diodes, high-power; high-speed, low thermal resistance; 170mW/sr; 850nm Little Star SMD AECQ VSMY7852X01 NEW Surface ermitting diodes, High-Power high-spped, low thermal resistance 850nm 42mw/sr Little Star SMD AECQ page 19 HID Headlight AFL : IR Camera Flashing, ESD Protection ESD Diodes Product Name SE10PB..PJ Status NEW Description ESD protection rectifier; low reverse current, 175 °C; AEC-Q101 qualified Features 100V - 600V; If = 1A; SMP Package SMD DO-220AA (SMP) Q-Level AEC Q101 page 20 HID Headlight AFL : IR Camera Flashing, Fast Switching MOSFETs Product Name Status Si7922DN SQ7414EN NEW Description Features Package Dual MOSFET, 100 V; very fast switching performance; N-Channel; 100V; Dual; 2.5A; rDS(on) = 0.195Ohms SMD PowerPAK 1212-8 Low gate charge, low thermal resistance; high-current, LS-/HS-siwtch, N-/P-Ch; AEC-Q101 qualified N-Channel; 60V; rDS(on) = 0.025Ohms; SMD PowerPAK1212-8 Q-Level AEC Q101 page 21 HID Headlight AFL : IR Camera Flashing, Transient Protection TVS Product Name SM8SxxA Status Description High surge capability, low profile; AEC Q101 Features 6.6 kW; IFSM = 700A; Tj = 175 °C Package SMD DO-218 AB Q-Level AEC Q101 page 22 HID Headlight AFL : LED Daylighting, Signal Lighting LED Driver LED CLCC Product Name Status SMZGnnB Description Power voltage-regulating diode; glass passivated chip, low impedance; Features Vz = 9.1V - 68V; IR =5µA; PD = 1.5W Package SMD DO-215AA (SMBG) Q-Level AEC Q101 LED TELUX Product Name Status Description Features Package Q-Level VLWR9630 LED Red, 611 to 634nm high luminousflux TELUX AECQ VLWR9932 LED Red, 611 to 634 nm high luminousflux TELUX AECQ VLWTG9600 LED Green, 509 to 535 nm high luminousflux TELUX AECQ VLWTG9900 LED Green, 509 to 535 nm high luminousflux TELUX AECQ VLWY9630 LED Yellow, 585 to 597 nm high luminous flux TELUX AECQ VLWY9932 LED Yellow, 585 to 597 nm, high luminous flux TELUX AECQ MOSFETs Product Name Status Si2318CDS Description Features Package N-Channel 40V (D-S) MOSFET rDS(on) = 0.042Ohms ID= 5.6A SMD TO-236(SOT-23) SQ2309ES NEW P-Channel; MOSFET for general applications; Automotive AEC-Q101 Qualified N-Channel; 60V;Id=-1.7A rDS(on) = .335Ω@-10V Tj=-55°C-+175°C SMD TO-236(SOT-23) SQ7415EN NEW Fully AEC Q-101 qualified; low thermal resistance, fast switching; P-Channel; rDS(on) = 0.065Ohms; SMD PowerPAK1212-8 Q-Level AEC Q101 Shunt Resistors Product Name Status Description Features Package Q-Level WSL0603 Power Metal Strip Shunts; Very Low R Value; Very Low TCR; low thermal EMF; R01 - R1; 1 %; TCR <= ± 75ppm P70 = 0.1W SMD 0603 AEC Q200 WSL0805 Power Metal Strip Shunts; Very Low R Value; Very Low TCR; low thermal EMF; R005 - R2; 1 %; TCR <= ± 75ppm P70 = 0.125W SMD 0805 AEC Q200 page 23 HID Headlight AFL : LED Daylighting, White LED Power Switch ; SMPS Buck / Boost ; Current Regulated MOSFETs Product Name SQ7415EN Status NEW SUD50P10-43L Description Features Package Fully AEC Q-101 qualified; low thermal resistance, fast switching; P-Channel; rDS(on) = 0.065Ohms; SMD PowerPAK1212-8 P-Channel, high-voltage, low rDS(on); logic-level, boost switch; P-Channel; 100V; rDS(on) = 0.043Ohms; SMD TO-252 Q-Level AEC Q101 Storage Inductor Product Name Status Description Features Package IHLP1616AB-01 Low-profile, high-current; high saturation current, shielded; 0.047 - 1uH; IDC=13A - 4A SMD 1616 IHLP2020 Low-profile, high-current; high saturation current, shielded; 0.1 - 2.2µH; IDC=30A - 5A SMD 2020 IHLP2525EZ-01 Low-profile, high-current; high saturation current, shielded; 0.1 - 10µH; IDC=60A - 7A SMD 2525 IHLP4040DZ-01 Low-profile, high-current; high saturation current, shielded; 0.56 - 10µH; IDC=12A-4.5A SMD 4040 IHLP5050EZ-11 Low-profile, high-current; high saturation current, shielded; 0.19 - 10µH; IDC=90A-12A SMD 5050 IHLP5050FD-01 Low-profile, high-current; high saturation current, shielded; 0.1µH - 10µH; IDC = 120A - 15.5A SMD 5050 IHLP6767 Low-profile, high-current; high saturation current, shielded; 0.1µH - 10µH; IDC = 120A - 15.5A TH / Radial 6767 Q-Level Thick Film Resistors Product Name Status Description Features Package Q-Level CRCW0402 Low-profile, high-power; 1R - 10MΩ; 1%; TCR = 100 SMD 0402 AEC Q200 CRCW0603 Low-profile, high-power; 1R - 10MΩ; 1%; TCR = 100 SMD 0603 AEC Q200 CRCW0805 Low-profile, high-power; 1R - 10MΩ; 1%; TCR = 100 SMD 0805 AEC Q200 CRCW1206 Low-profile, high-power; 1R - 10MΩ; 1%; TCR = 100 SMD 1206 AEC Q200 CRCW1210 Low-profile, high-power; 1R - 10MΩ; 1%; TCR = 100 SMD 1210 AEC Q200 CRCW2010 Low-profile, high-power; 1R - 10MΩ; 1%; TCR = 100 SMD 2010 AEC Q200 CRCW2512 Low-profile, high-power; 1R - 10MΩ; 1%; TCR = 100 SMD 2512 AEC Q200 page 24 HID Headlight AFL : LED Signal Lighting, LED Signal Lighting Product Name TLWO/Y7900 Status Description AllnGaP up to 110°C; low thermal resistance; 2 kV ESD protected Features > 2000mlm / 70mA Package Q-Level TH / Radial TELUX page 25 page 26