Encoders and angle measurement Flexible, robust, precise Product overview – Edition 2016 Partnership. Precise. Pioneering. Visibly better: Baumer sensors. The Baumer Group is leading at the international level in the development and production of sensors, shaft encoders, measuring instruments as well as components for automatic image processing. As an owner-managed family business, we employ about 2300 workers worldwide in 37 subsidiaries and 19 countries. With marked customer orientation, consistently high quality and vast innovation potential worldwide, Baumer develops specific solutions for many industries and applications. Our standards – your benefits. Passion coupled with expertise – both have made us a sensor pioneer and technology leader Our range of services is hard to beat – we have the right product, developed by our own team, for every task Inspiring through innovation – a challenge Baumer employees take on every day Reliability, precision and quality – our customers’ requirements are what drives us Partnership from the start – together with our customers we develop suitable solutions Always a step ahead – thanks to our production depth, our flexibility and our delivery reliability Available worldwide – Baumer is present across the globe Baumer sensors – precise, compacte and reliable Baumer offers a broad portfolio of standard products based on a multitude of sensor technologies. Our customers benefit from the comprehensive consultation and reliable service we provide around the world. In close collaboration with them we develop specific solutions with distinct advantages in cost and performance. Our customers benefit from our international development teams, the considerable diversity of our production facilities and optimized business processes, which guarantee maximum flexibility and promptness in the implementation of customer requirements. Learn more. Detailed technical information, data sheets, tutorials and the Baumer product finder can be found at: www.baumer.com 2 www.baumer.com Content. Incremental encoders Bearingless encoders Size 24...40 mm 6 Size 58 mm 8 Large hollow shaft12 Programmable14 Sine/Cosine16 Inch size18 Other designs19 Incremental & quasi-absolute 60 Absolute66 Magnetic rotary encoders 68 Linear bearingless encoders 69 Absolute encoders For very special applications Robust magnetic sensing Size 30...42 mm Size 58 mm Precise optical sensing Size 58 mm Large hollow shafts 20...50.8 mm 22 24 26 30 Cable transducers Absolute & Incremental 72 Explosion-proof encoders Redundant absolute encoders SIL encoders incremental and absolute Stainless steel encoders Offshore encoders Signal processing HeavyDuty Inclination & acceleration sensors Incremental encoders Square wave signals 34 Sine/Cosine signals 40 Absolute encoders 42 Speed switches Mechanic, electronic, digital 44 Digitally encoder-integrated 46 Tachogenerators & Resolvers 50 Combinations54 Inclination sensors Acceleration sensors 76 78 79 80 82 84 90 91 Accessories & index Accessories92 Index94 www.baumer.com 3 Flexible, robust and precise. OptoPulse® – the new benchmark for encoders: EIL580-SC with clamping flange and M23 connector Incremental encoders Incredibly versatile. From cost-efficient standard products on to high-resolution variants with 320 000 pulses per revolution: In our portfolio you always will encounter the matching incremental encoder. Our passion for sensors lays the groundwork for innovative products available in different designs and variants – with robust magnetic or precise optical sensing, optional HTL, TTL or sine signals and with all common mechanical interfaces. The product portfolio comprises particularly compact designs of mere 24 mm in diameter on to large hollow shaft diameters up to 85 mm. Configurable encoders allow for maximum flexibility in a wide range of applications. In doing so, they contribute towards cutting down on costs in maintenance and inventory. Service OptoPulse® – quickly available and reliable delivery times. OptoPulse® sets new benchmarks also in ways of delivery. Many stock items are supplied within 24 hours - one working day. More standard items up to the quantity of 10 are available within 5 working days thanks to optimum process harmonization. Incremental encoders www.baumer.com 5 Incremental encoders Size 24...40 mm Precise optical sensing. Max. 2048 pulses per revolution. Solid shaft, blind or through hollow shaft Ideal where space is tight Features Size Size Size Size Solid Blind Solid Blind Product family ITD 01 B14 ITD 01 A4 BDK 16 BHK 16 Sensing method Size (housing) Voltage supply Output stage - TTL/RS422 - HTL/push-pull Output signals Shaft type - Solid shaft - Blind hollow shaft - Through hollow shaft Connection - Flange connector M9 - Cable Pulses per revolution Operating temperature Protection Operating speed Optical ø24 mm 5 VDC ±5 %, 8...30 VDC ø30 mm 5 VDC ±10 %, 10...30 VDC ø40 mm Max. shaft load 6 www.baumer.com 24 mm shaft with synchro flange 24 mm hollow shaft 30 mm shaft with synchro flange 40 mm hollow or through hollow shaft A 90° B, N + inverted ø4 mm – – – ø4 mm – ø5 mm – – – ø12 mm ø6 mm – Radial / axial 30...1024 -20...+85 °C IP 54 ≤18 000 rpm – Radial Radial Radial / axial 10...2048 Radial ≤5 N axial, ≤8 N radial – Incremental encoders ≤10 000 rpm IP 42, IP 65 ≤12 000 rpm (IP 42) ≤6000 rpm (IP 65) ≤10 N axial, ≤10 N radial ≤12 000 rpm – Incremental encoders Size 24...40 mm Robust magnetic sensing. Max. 1024 pulses per revolution. Solid shaft or blind hollow shaft Ideal where space is tight EcoMag Features Size Size 30 mm shaft with synchro flange High protection IP 67 BRIV30 R - EcoMag Size Solid 30 mm shaft with synchro flange Solid Blind ø30 mm ø40 mm ø5 mm – ø6 mm, ø8 mm – – ø6 mm, ø12 mm Radial Radial / axial 2...1024 -20...+65 °C -20...+85 °C (5 VDC) IP 65 ≤6000 rpm ≤10 N axial, ≤10 N radial Radial / axial Radial / axial Radial Radial -40...+65 °C -40...+85 °C (5 VDC) IP 67 -20...+65 °C -20...+85 °C (5 VDC) IP 65 ≤30 N axial, ≤50 N radial – Product family BRIV30 - EcoMag Sensing method Size (housing) Voltage supply Output stage - TTL/RS422 - HTL/push-pull Output signals Shaft type - Solid shaft - Blind hollow shaft Connection - Flange connector M9 - Cable Pulses per revolution Operating temperature Magnetic ø30 mm 5 VDC ±10 %, 20...28 VDC Protection Operating speed Max. shaft load 40 mm hollow shaft BRIH40 - EcoMag A 90° B, N + inverted EcoMag EcoMag – robust incremental encoders with resilient magnetic sensing. Incremental encoders www.baumer.com 7 Incremental encoders Size 58 mm Precise optical sensing. Max. 5000 pulses per revolution. Solid shaft, blind or through hollow shaft Robust all-metal housing OptoPulse® – the new benchmark for encoders OptoPulse® Features Solid shaft with clamping Solid shaft with synchro flange flange EIL580-SY - OptoPulse® EIL580-SC - OptoPulse® Product family Sensing method Size (housing) Voltage supply Output stage - TTL/RS422 - HTL/push-pull Output signals Shaft type - Solid shaft - Blind hollow shaft - Through hollow shaft Connection - Flange connector M12, M23 - Cable Pulses per revolution Operating temperature Protection Operating speed Max. shaft load Option Blind hollow shaft Through hollow shaft EIL580-B - OptoPulse® EIL580-T - OptoPulse® – ø8...15 mm – – – ø8...15 mm Optical ø58 mm 5 VDC ±5 %, 8...30 VDC, 4.75...30 VDC A 90° B, N + inverted ø10 mm – – Radial / axial Radial / axial / tangential 100...5000 -40...+85 °C (option: +100 °C) IP 65, IP 67 ≤12 000 rpm (IP 65) ≤6000 rpm (IP 67) ≤40 N axial, ≤80 N radial Square flange, programmable ø6 mm – – Radial Radial / tangential ≤8000 rpm (IP 65) ≤6000 rpm (IP 65) ≤6000 rpm (IP 67) ≤3000 rpm (IP 67) – – Isolated hollow shaft, hybrid bearings, programmable OptoPulse® The innovative optical sensing method utilized by OptoPulse® incremental encoders ensures ultra-high accuracy and consistently high signal quality throughout the entire temperature range. The heart of this technology is a monolithic OptoASIC with high integration density particularly conceived for high-precision encoders. Thanks to the limited number of discrete components, reliability in the application is decisively improved when it comes to shocks and vibrations. 8 www.baumer.com Incremental encoders Incremental encoders Size 58 mm Robust magnetic sensing. Max. 2048 pulses per revolution. Solid shaft, blind or through hollow shaft Robust all-metal housing EcoMag Features Product family Sensing method Size (housing) Voltage supply Output stage - TTL/RS422 - HTL/push-pull Output signals Shaft type - Solid shaft - Blind hollow shaft - Through hollow shaft Connection - Flange connector M12, M23 - Cable Pulses per revolution Operating temperature Protection Operating speed Max. shaft load Solid shaft with clamping Solid shaft with synchro flange flange BRIV 58S - EcoMag BRIV 58K - EcoMag Blind hollow shaft Through hollow shaft BRIH 58S - EcoMag BRID 58S - EcoMag – ø12 mm – – – ø12 mm – – Magnetic ø58 mm 5 VDC ±10 %, 10...30 VDC A 90° B, N + inverted ø10 mm – – ø6 mm – – Radial Radial 64...2048 -20...+85 °C IP 42, IP 65 ≤12 000 rpm (IP 42), ≤6000 rpm (IP 65) ≤40 N axial, ≤60 N radial ShaftLock The ShaftLock locking collar prevents the large high-quality bearing pack from any misalignment by high axial shaft loads during operation or at installation. The ShaftLock technology ensures maximum precision and improved service life, keeps code disc and sensing unit safe from damage and avoids cost-intensive downtime. Incremental encoders www.baumer.com 9 Incremental encoders Size 58 mm Precise optical sensing. Max. 320 000 pulses per revolution. Solid shaft with clamping or synchro flange Robust all-metal housing Features Solid Product family GI355 Sensing method Size (housing) Voltage supply Output stage - TTL/RS422 - HTL/push-pull Output signals Shaft type - Solid shaft Flange Optical ø58 mm 5 VDC ±10 %, 4.75...30 VDC, 10...30 VDC Connection - Flange connector M23 - Cable Pulses per revolution Operating temperature Protection Operating speed Max. shaft load Options 10 www.baumer.com shaft with clamping or synchro flange | GI356 Solid shaft with clamping or synchro flange G0355 | G0356 Solid shaft with clamping Solid shaft with synchro flange flange Max. 320 000 pulses per Max. 320 000 pulses per revolution revolution BDH HighRes BDT HighRes 5 VDC ±10 %, 10...30 VDC A 90° B, N + inverted ø10 mm Clamping flange | ø6 mm | Synchro | flange ø10 mm Clamping flange Radial / axial Radial / axial 5...6000 6000...80 000 -20...+85 °C (-20...+100 °C) IP 54, IP 65 ≤10 000 rpm ≤20 N axial, ≤40 N radial With SIL2 certification: – GI357 Incremental encoders | ø6 mm | Synchro | flange ø10 mm Clamping flange ø6 mm Synchro flange Radial Radial 7200...320 000 -20...+85 °C IP 42, IP 65 ≤6000 rpm ≤40 N axial, ≤60 N radial – ≤10 N axial, ≤20 N radial – Incremental encoders Size 58 mm Precise optical sensing. Max. 320 000 pulses per revolution. Blind hollow or through hollow shaft Robust all-metal housing HighRes – max. 320 000 pulses per revolution Features Through hollow shaft Through Blind Through Tangential Max. Max. ITD21H00 BHF HighRes BHG HighRes Product family G0333 Sensing method Size (housing) Voltage supply Output stage - TTL/RS422 - HTL/push-pull Output signals Shaft type - Blind hollow shaft - Through hollow shaft Connection - Flange connector M23 - Cable Pulses per revolution Operating temperature Protection Operating speed Options Optical ø58 mm 5 VDC ±10 %, 4.75...30 VDC, 10...30 VDC hollow shaft cable outlet hollow shaft 320 000 pulses per revolution hollow shaft 320 000 pulses per revolution 5 VDC ±10 %, 10...30 VDC A 90° B, N + inverted – ø12...14 mm – ø10...14 mm ø12 mm – – ø12 mm Radial / axial Radial 6000...80 000 -25...+85 °C IP 54 ≤6000 rpm Stainless steel variant GE333 – Tangential 100...80 000 -30...+100 °C IP 54, IP 65 Radial Radial 4096...320 000 -20...+85 °C IP 42, IP 65 Operating temperature -30...+120 °C – – Incremental encoders www.baumer.com 11 Incremental encoders Large hollow shaft 20...27 mm Precise optical sensing. Max. 80 000 pulses per revolution. Blind hollow or through hollow shaft Easy installation HighRes – max. 80 000 pulses per revolution Features Through hollow shaft support Max. 2048 pulses per revolution Through Torque Max. Product family ITD 40 ITD 41 Sensing method Size (housing) Voltage supply Optical ø80 mm 5 VDC ±5 %, 8...30 VDC Output stage - TTL/RS422 - HTL/push-pull Output signals Shaft type - Blind hollow shaft hollow shaft 10 000 pulses per revolution Blind hollow or through hollow shaft Max. 16 384 pulses per revolution G1I0H | G1I0S ø75 mm 5 VDC ±10 % 4.75...30 VDC Through hollow shaft up to IP 67 Max. 80 000 pulses per revolution Isolated shaft HS35F Protection ø3.15" (ø80 mm) 4.75...30 VDC A 90° B, N + inverted – – – - Through hollow shaft ø17...27 mm ø17...30 mm ø20, ø25 or ø25.4 mm Connection - Flange connector M23 - Flange connector MIL - Cable Pulses per revolution Operating temperature Protection Operating speed – – – – Radial 200...2048 2000...10 000 -20...+70 °C, -20...+100 °C IP 65 ≤5000 rpm, ≤3000 rpm (>70 °C) Radial – – Radial 1024...16 384 -20...+85 °C IP 54 ≤3800 rpm Torque support with electric isolation Stainless steel variant – 1024...80 000 -40...+100 °C (-40...+212 °F) IP 65, IP 67 ≤5000 rpm (IP 65) ≤3000 rpm (IP 67) – Options 12 www.baumer.com Incremental encoders | ø20 mm, | ø25 mm |– | – ø0.375...1" (ø9.525...25.4 mm) Incremental encoders Large hollow shaft 30...85 mm Precise optical sensing. Max. 4096 pulses per revolution. Through hollow shaft Easy installation Features Through hollow shaft max. ø50 mm Very flat design Clamping at B side Through hollow shaft max. ø65 mm Clamping at B side Through Product family ITD 61 ITD 70 ITD 75 Sensing method Size (housing) Voltage supply Output stage - TTL/RS422 - HTL/push-pull Output signals Shaft type - Through hollow shaft Connection - Flange connector M23 - Cable Pulses per revolution Operating temperature Protection Operating speed Optical ø120 mm 4.75...30 VDC ø150 mm 5 VDC ±5 %, 8...30 VDC Options hollow shaft max. ø85 mm Bearingless A 90° B, N + inverted ø30...50 mm ø38...65 mm ø60...85 mm – Radial 1024...4096 -20...+85 °C IP 54 ≤4000 rpm (+70 °C) ≤3000 rpm (+85 °C) Stainless steel variant Cable with connector Radial – 1000...2500 -20...+70 °C ≤3000 rpm Cable with connector Incremental encoders www.baumer.com 13 Incremental encoders Programmable Precise optical sensing. Max. 320 000 pulses per revolution. Configurable by programming software, switch or external programming tool Solid shaft, blind or through hollow shaft Configurable electric interface level (TTL or HTL) Features Solid Product family BNIV Configurable parameters Pulses per revolution Configuration Sensing method Size (housing) Voltage supply Output stage - TTL/RS422 - HTL/push-pull Output signals Shaft type - Solid shaft - Blind hollow shaft - Through hollow shaft Connection - Flange connector M12 - Flange connector M23 - Cable Pulses per revolution Operating temperature Protection Operating speed Max. shaft load HEX switch Optical ø40 mm 4.75...30 VDC 14 www.baumer.com Incremental encoders shaft max. ø6 mm Through hollow shaft max. ø12 mm Max. 320 000 pulses per revolution BHG HighRes Blind hollow shaft max. ø12 mm Max. 320 000 pulses per revolution BHF HighRes Through hollow shaft max. ø14 mm Detachable cable ITD2PH00 Pulses per revolution, output stage HTL or TTL, zero pulse, signal sequence Programming software, programming tool 5 VDC ±10 %, 10...30 VDC 4.75...30 VDC – A 90° B, N + inverted ø6 mm – – – – ø12 mm – ø12 mm – – – ø10 mm, ø12 mm, ø14 mm Radial – Radial 100...25 000 -20...+85 °C IP 64 ≤3000 rpm ≤10 N axial, ≤40 N radial – Radial Radial – – – Tangential 1...65536 -30...+100 °C IP 65 – – 4096...320 000 IP 42, IP 65 ≤6000 rpm – Incremental encoders Programmable Maximum flexibility by versatile configuration options. HighRes – max. 320 000 pulses per revolution Features Through Product family HS35P Configurable parameters Pulses per revolution, Pulses per revolution, output stage HTL or TTL, output stage HTL or TTL, zero pulse, signal sequence zero pulse Programming software, programming tool Optical ø3.15" (ø80 mm) ø58 mm 4.75...30 VDC Configuration Sensing method Size (housing) Voltage supply Output stage - TTL/RS422 - HTL/push-pull Output signals Shaft type - Solid shaft - Blind hollow shaft - Through hollow shaft Connection - Flange connector M23 - Flange connector MIL - Cable hollow shaft max. ø25.4 mm A 90° B, N + inverted Solid shaft with clamping Blind or through hollow flange max. ø10 mm or shaft max. ø15 mm synchro flange max. ø6 mm EIL580P-SC | EIL580P-SY EIL580P-B | EIL580P-T | | A 90° B, R + inverted – ø10 mm – – ø0.375...1" (ø9.525...25.4 mm) – – Radial Radial | ø6 mm |– |– Radial / axial – Radial / axial / tangential Pulses per revolution Operating temperature Protection Operating speed 1...8192 1...65536 -40...+100 °C (-40...+212 °F) -40...+100 °C IP 65, IP 67 ≤5000 rpm ≤12 000 rpm (IP 65) ≤6000 rpm (IP 67) Max. shaft load Option – – | | – ø8...15 mm – |– |– | ø8...15 mm | Radial – | Radial / | tangential ≤8000 rpm | ≤6000 rpm (IP 65), | (IP 65), ≤6000 rpm | ≤3000 rpm (IP 67) | (IP 67) ≤40 N axial, ≤80 N radial – |– Isolated hollow shaft, flange variant, connector variant Incremental encoders www.baumer.com 15 Incremental encoders Sine/Cosine Precise optical sensing. Highest signal quality. Size ø58...80 mm Maximum speed 12 000 rpm Robust all-metal housing Features Solid Blind Through Product family BDT Sine BHF Sine BHG Sine hollow shaft max. ø10 mm Inside flexible coupling BHT Sine Sensing method Size (housing) Voltage supply Output stage Shaft type - Solid shaft - Blind hollow shaft - Through hollow shaft Connection - Flange connector M12 - Flange connector M23 - Cable Sine waves per revolution Operating temperature Protection Operating speed Max. shaft load Optical ø58 mm 5 VDC ±5 % SinCos 1 Vpp – ø12 mm – – – ø12 mm – ø9.52 mm, ø10 mm – – IP 65 ≤6000 rpm – 16 www.baumer.com shaft with synchro flange ø6 mm – – hollow shaft max. ø12 mm – Radial Radial / axial Radial Radial / axial Radial 1000...5000 -20...+85 °C IP 42, IP 65 ≤12 000 rpm (IP 42), ≤6000 rpm (IP 65) ≤10 N axial, ≤20 N radial – Incremental encoders hollow shaft Blind Incremental encoders Sine/Cosine Precise optical sensing. Highest signal quality. Size ø58...80 mm Maximum speed 12 000 rpm Robust all-metal housing Features Through hollow shaft size Protection up to IP 67 Through Tangential hollow shaft cable outlet Through Inch hollow shaft Product family ITD22H00 HS35S ITD 42 A4 Y79 Sensing method Size (housing) Voltage supply Output stage Shaft type - Through hollow shaft Connection - Flange connector MIL - Cable Sine waves per revolution Operating temperature Protection Operating speed Optical / LowHarmonics ø58 mm 5 VDC ±10 % SinCos 1 Vpp ø3.15" (ø80 mm) 4.75...30 VDC ø80 mm 5 VDC ±10 %, 8...30 VDC ø10 mm, ø12 mm, ø14 mm ø0.375...1" (ø9.525...25.4 mm) ø20...27 mm – Tangential 1024...2048 -30...+100 °C IP 65 ≤6000 rpm Radial Radial 1024...5000 -40...+100 °C (-40...+212 °F) IP 65, IP 67 ≤5000 rpm (IP 65) ≤3000 rpm (IP 67) – Radial 1024...2048 -20...+85 °C IP 65 ≤5000 rpm LowHarmonics LowHarmonics is leading cutting-edge technology by generating sine signals with negligible harmonic content. Sine encoders with LowHarmonics ensure improved control quality, less drive heating and higher energy efficiency. Incremental encoders www.baumer.com 17 Incremental encoders Inch size Precise optical sensing. Max. 80 000 pulses per revolution. Solid shaft, blind or through hollow shaft Robust all-metal housing Protection up to IP 67 Features Solid shaft with square flange Inch size Max. 6000 pulses per revolution Solid shaft with square flange Inch size Max. 5000 pulses per revolution Blind or through hollow shaft Max. 5000 pulses per revolution Through Product family G25 EIL580-SQ - OptoPulse® EIL580-B HS35 Sensing method Size (housing) Voltage supply Optical 2.5 x 2.5" (63.5 x 63.5 mm) 5 VDC ±10 % 4.75...30 VDC 2.5 x 2.5" (63.5 x 63.5 mm) 5 VDC ±5 % 8...30 VDC 4.75...30 VDC 2.28" (ø58 mm) 5 VDC ±5 % 8...30 VDC 4.75...30 VDC Output stage - TTL/RS422 - HTL/push-pull Output signals Shaft type - Solid shaft - Blind hollow shaft A, B, Z + inverted A 90° B, R + inverted ø0.375" (ø9.52 mm) – ø10 mm – - Through hollow shaft – – Connection - Flange connector MIL Radial - Flange connector M12, M23 – - Cable Radial Pulses per revolution Sine waves per revolution Operating temperature Protection Operating speed Max. shaft load Options 18 www.baumer.com 5...6000 – -30...+100 °C (5 VDC) -30...+85 °C (24 VDC) IP 54 (without shaft seal) IP 67 (with shaft seal) ≤10 000 rpm (IP 54) ≤6000 rpm (IP 67) ≤80 lbs (350 N) axial/radial ≤100 lbs (450 N) axial or ≤150 lbs (670 N) radial – Incremental encoders – Radial / axial Radial / axial / tangential 100...5000 – -40...+85 °C (optional +100 °C) IP 65, IP 67 ≤8000 rpm (IP 65) ≤6000 rpm (IP 67) – Programmable | EIL580-T hollow shaft size Max. 80 000 pulses per revolution Isolated shaft Inch ø3.15" (ø80 mm) 4.75...30 VDC A 90° B, N + inverted – – ø0.315-0.591" | – – (ø8...15 mm) | – | ø0.315-0.591" ø0.375...1" (ø9.525...25.4 mm) | (ø8...15 mm) – Radial / axial | Radial Radial / axial / | Radial / tangential | tangential – Radial – – 1024...80 000 1024...5000 -40...+100 °C (-40...+212 °F) IP 54, IP 65, IP 67 ≤5000 rpm – – Programmable Isolated hollow shaft Function monitoring EMS Programmable Incremental encoders Other designs Solid shaft with EURO flange B10. Measuring wheel encoder for length measurement. More product variants or customer-specific designs on request. Features Solid shaft with EURO flange B10 Max. 5000 pulses per revolutions Solid shaft with EURO flange B10 Max. 2048 pulses per revolution Solid Product family EIL580-S1 - OptoPulse® ITD 40 B10 ITD 41 B10 wheel encoder comprising encoder, tether arm and measuring wheel Contact pressure fully adjustable MA20 Configurable parameters Configuration Sensing method Size (housing) Voltage supply – – Optical ø58 mm 5 VDC ±5 % 8...30 VDC 4.75...30 VDC – – – – 16 pre-defined resolutions HEX switch Output stage - TTL/RS422 - HTL/push-pull Output signals Shaft type - Solid shaft Connection - Flange connector M12 - Flange connector M23 - Cable Pulses per revolution Operating temperature Protection Operating speed Max. shaft load Options ø82 mm 5 VDC ±5 % 8...30 VDC – A 90° B, R + inverted shaft with EURO flange B10 Max. 6000 pulses per revolution ø40 mm (encoder) 4.75...30 VDC – A 90° B, N + inverted – A 90° B ø11 mm Radial Radial Radial 100...5000 -40...+85 °C (optional +100 °C) IP 65, IP 67 ≤12 000 rpm (IP 65) ≤6000 rpm (IP 67) ≤40 N axial, ≤80 N radial – Measuring ø6 mm – – – – Radial – 200...2048 1000...6000 -20...+70 °C (-20...+100 °C) 100...25 000 -20...+85 °C IP 65 ≤12 000 rpm IP 64 ≤3000 rpm ≤40 N axial, ≤60 N radial Seawater resistant Cable with connector ≤6000 rpm – Measuring wheels available with different rubber surface Incremental encoders www.baumer.com 19 Absolute flexibility. Absolute encoders in ø58 mm size: EAL580 with clamping flange Absolute encoders All current interfaces, device-integrated or by modular bus covers. With Baumer, you will always encounter the absolute encoder that is just right for your requirements – with conventional point-to-point interface or realtime EtherNet, with precise optical or robust magnetic sensing, from compact ø30 mm size on to large hollow shafts of ø50 mm. The products are optimized for maximum performance and hence predestined for demanding applications where they measurably contribute towards increased productivity. Reliable quality and flexible delivery times for any interface or mechanical product variant: This involves qualified and committed people, intelligent technologies and the latest production methods. Sensing technologies Optical or magnetic sensing Optical encoders ensure ultimate precision and maximum magnetic field immunity in parallel. They allow for resolutions up to 18 bits per turn at an accuracy as high as ±0.01°. Magnetic encoders of the MAGRES series are particularly robust and always provide reliable operation even under heavy shocks and vibrations or where there is dew and condensation. Absolute encoders www.baumer.com 21 Absolute encoders Robust magnetic sensing Size 30 mm. Integrated interface. Solid shaft and blind hollow shaft Compact housing where space is tight MAGRES Features Solid shaft max. ø8 mm Solid shaft max. ø8 mm resistance against shocks and vibrations BMMV 30R | BMSV 30R Blind hollow shaft max. ø6 mm Multiturn – – High Product family Interface - SSI - Analog / redundant - CANopen® / redundant Function principle Sensing method Size (housing) Voltage supply BMMV 30 | BMSV 30 BMMH 30 | BMSH 30 Solid shaft max. ø6 mm EAM280 – – /– Multiturn | Singleturn Magnetic ø30 mm 10...30 VDC Shaft type - Solid shaft - Blind hollow shaft Connection - Flange connector M12 - Cable Resolution1) Radial, axial Radial, axial ≤30 bit | ≤12 bit Steps per turn ≤4096/12 bit Number of turn Absolute accuracy Operating temperature Protection Operating speed Max. shaft load ≤262144/18 bit | – ±1° -20...+85 °C IP 65 ≤6000 rpm ≤10 N axial, ≤10 N radial /– Multiturn /– –/ /– | Singleturn Multiturn | Singleturn Singleturn ø28.6 mm 10...30 VDC (CANopen®) 12...30 VDC (Analog) 5 VDC ±5 % (Analog) ø5 mm, ø6 mm, ø8 mm – – ø4 mm, ø6 mm ≤30 bit | ≤12 bit ≤30 bit | ≤12 bit ≤262144/18 bit | – ≤262144/18 bit| – -40...+65 °C IP 67 -20...+85 °C IP 65 ≤30 N axial, ≤50 N radial – ø6 mm – Radial Radial ≤12 bit (Analog) ≤14 bit (CANopen®) 4096/12 bit (Analog) 16384/14 bit (CANopen®) – ±1.8° -40...+85 °C ≤800 rpm ≤25 N axial, ≤25 N radial MAGRES The MAGRES absolute encoders operate on both magnetic singleturn and multiturn sensing – entirely non-contact and with high resolutions up to 12 bit singleturn. 22 www.baumer.com Absolute encoders Absolute encoders Robust magnetic sensing Size 42 mm. Integrated interface. Solid shaft and blind hollow shaft Compact housing where space is tight MAGRES Features Solid Product family BMMV 42 shaft max. ø10 mm | BMSV 42 Blind hollow shaft ø12 mm BMMH 42 | BMSH 42 Multiturn | Singleturn Magnetic ø42 mm 10...30 VDC Multiturn | Singleturn ø6 mm, ø10 mm – – ø12 mm Interface - SSI - CANopen® - DeviceNet Function principle Sensing method Size (housing) Voltage supply Shaft type - Solid shaft - Blind hollow shaft Connection - Flange connector M12 - Cable Resolution1) Steps per turn Number of turn Absolute accuracy Operating temperature Protection Operating speed Max. shaft load Radial Radial ≤30 bit | ≤12 bit ≤4096/12 bit ≤262 144/18 bit | – ±1° -20...+85 °C IP 65 ≤6000 rpm ≤10 N axial, ≤25 N radial ≤30 bit | ≤12 bit ≤262 144/18 bit | – – 1) depending on interface Absolute encoders www.baumer.com 23 Absolute encoders Robust magnetic sensing Size 58 mm. Integrated interface and modular bus covers. Solid shaft and blind hollow shaft SAE J1939 MAGRES Features Product family Interface - SSI - Analog / redundant - CANopen® / redundant - DeviceNet - Profibus-DP - SAEJ1939 - EtherCAT / PoE - EtherNet/IP - Powerlink - Profinet Function principle Sensing method Size (housing) Voltage supply Shaft type - Solid shaft - Blind hollow shaft Connection Resolution1) Steps per turn Number of turn Absolute accuracy Operating temperature Protection Operating speed Max. shaft load 24 www.baumer.com Solid shaft with clamping or synchro flange Integrated interface Blind BMMV 58 BMMH 58 BMSV 58 / / – – – – – – hollow shaft interface Integrated BMSH 58 Solid shaft with clamping or synchro flange Modular bus cover Blind BMMV 58 flexible BMMH 58 flexible BMSV 58 flexible – –/– /– / / BMSH 58 flexible – –/– /– – – – – – – Multiturn | Singleturn Multiturn Magnetic ø58 mm 10...30 VDC, 8...30 VDC (analog) | Singleturn Multiturn | Singleturn Multiturn | Singleturn 10...30 VDC ø6 mm, ø10 mm – ø6 mm, ø10 mm – ø15 mm (ø12 mm analog) – Flange connector M12, M23, SUB-D or cable (depending on product and variant) ≤30 bit | ≤12 bit ≤30 bit | ≤12 bit ≤30 bit | ≤12 bit ≤4096/12 bit ≤262144/18 bit | – ≤262144/18 bit | – ≤262144/18 bit | – ±1° -40...+85 °C IP 65, IP 67 ≤6000 rpm ≤40 N axial, ≤80 N radial – ≤40 N axial, ≤80 N radial Absolute encoders hollow shaft bus cover Modular – ø12 mm ≤30 bit | ≤12 bit ≤262144/18 bit | – – Absolute encoders Robust magnetic sensing Size 58 mm. Integrated interface and modular bus covers. Solid shaft with clamping flange Operating temperature down to -40 °C Hermetically sealed, compliance up to IP 69K Stainless steel design MAGRES hermetic Features Product family Interface - SSI - CANopen® - DeviceNet - Profibus-DP - SAEJ1939 - EtherCAT/PoE - EtherNet/IP - Powerlink - Profinet Function principle Sensing method Size (housing) Voltage supply Shaft type - Solid shaft Connection Resolution1) Steps per turn Number of turn Absolute accuracy Operating temperature Protection Operating speed Max. shaft load Solid shaft with clamping Solid shaft with clamping flange flange Multiturn Multiturn Hermetically sealed Hermetically sealed Integrated interfaces Modular bus cover BMMV 58 flexible BMMV 58 MAGRES hermetic MAGRES hermetic – – – – – – – Multiturn Magnetic ø58 mm 10...30 VDC ø10 mm Flange connector M12 ≤29 bit ≤4096/12 bit ≤8192/13 bit (Profibus) ≤65536/16 bit (Profibus) ≤262144/18 bit ±1° -40...+85 °C IP 68, IP 69 K ≤6000 rpm ≤120 N axial, ≤280 N radial 2) 2) 2) Multiturn ≤30 bit ≤4096/12 bit ≤65536/16 bit ≤262144/18 bit (CANopen®) 1) depending on interface 2) on request Absolute encoders www.baumer.com 25 Absolute encoders Precise optical sensing Size 58 mm. Integrated interface. Resolution up to 14 bit per turn High accuracy up to ±0.025° Operating temperature down to -40 °C Additional incremental signals SAE J1939 New New Features Solid Solid Interface - SSI or (SSI / incremental) - RS485 - Analog - Parallel - CANopen® - DeviceNet - Profinet Product family GM400 | GA240 GXM7W | GXA7W – |– GXP1W | GA240 GXP5W | GXU5W GXP8W |– EAL580-SC GM401 GXM7W – GXP1W GXP5W GXP8W EAL580-SY | GA241 | GXA7W | ATD 2A B14 | GA241 | GXU5W |– GXM2S GXM7S – – GXP5S – EAL580-B | GXA2S |– |– |– |– |– G0M2H – ATD 2A A4 – G0P5H – EAL580-T | G0A2H |– | ATD2AH00 |– |– |– Function principle Sensing method Size (housing) Voltage supply Shaft type - Solid shaft - Blind hollow shaft - Through hollow shaft Connection Resolution1) Steps per turn Number of turn Absolute accuracy Protection Operating temperature Operating speed Max. shaft load Options Multiturn | Singleturn Optical ø58 mm 10...30 VDC Multiturn | Singleturn Multiturn | Singleturn Multiturn | Singleturn 26 www.baumer.com shaft with clamping flange shaft with synchro flange Blind hollow shaft ø10 mm ø6 mm – – – ø12-14 mm – – – Flange connector M12, M23, M27, D-SUB or cable (depending on product and variant) ≤29 bit | ≤13 bit ≤29 bit | ≤13 bit ≤29 bit | ≤13 bit ≤8192/13 bit ≤65536/16 bit | – ≤65536/16 bit | – ≤65536/16 bit | – ±0.025° IP 65 IP 54 -40...+85 °C (depending on product and variant) ≤6000 rpm ≤20 N axial, ≤40 N radial – Operating temperature Operating temperature Operating temperature -40...+85 °C -40...+85 °C -40...+85 °C Stainless steel, Offshore Absolute encoders Through hollow shaft – – ø12-14 mm ≤29 bit | ≤13 bit ≤65536/16 bit | – Operating temperature -40...+85 °C Protection IP 65 Absolute encoders Precise optical sensing Size 58 mm. Integrated interface. High resolution up to 18 bit per turn High accuracy ±0.01° Operating temperature max. -40 °C Additional incremental signals HighRes – up to 18 bit singleturn resolution New Features Interface - SSI or (SSI / incremental) - RS485 - CANopen® - EtherCAT / PoE - BiSS C - Profinet Function principle Sensing method Size (housing) Voltage supply Shaft type - Solid shaft - Blind hollow shaft - Through hollow shaft Connection Resolution1) Steps per turn Number of turn Absolute accuracy Protection Operating temperature Operating speed Max. shaft load Options Solid shaft with clamping flange High resolution Product family GBM2W | GBA2W |– GBM7W2) GBP5W | GBU5W ATD 2B B14 | – GBPAW | GBUAW EAL580-SC Solid Multiturn | Singleturn Optical ø58 mm 10...30 VDC New shaft with synchro flange High resolution Blind GBM2W GBM7W2) GBP5W ATD 2B B14 GBPAW EAL580-SY | GBA2W |– | GBU5W |– | GBUAW GBM2S GBM7S2) GBP5S ATD 2B A4 GBPAS EAL580-B | GBA2S |– |– |– | GBUAS GBM2H – GBP5H ATD 4B A4 GBPAH EAL580-T | GBA2H |– |– |– | GBUAH Multiturn | Singleturn Multiturn | Singleturn Multiturn | Singleturn High hollow shaft resolution ø10 mm ø6 mm – – – ø12-14 mm – – – Flange connector M12, M23, D-SUB or cable (depending on product and variant) ≤32 bit | ≤18 bit ≤32 bit | ≤18 bit ≤32 bit | ≤18 bit ≤262144/18 bit ≤16384/14 bit | – ≤16384/14 bit | – ≤16384/14 bit | – ±0.01° IP 65 IP 54 (IP 65 optional) -40...+85 °C (depending on product and variant) ≤6000 rpm ≤20 N axial, ≤40 N radial – Operating temperature -40...+85 °C Through High hollow shaft resolution – – ø12-14 mm ≤32 bit | ≤18 bit ≤16384/14 bit | – IP 54 1) depending on interface 2) on request Absolute encoders www.baumer.com 27 Absolute encoders Precise optical sensing Size 58 mm. Modular bus cover. Resolution up to 14 bit per turn High accuracy ±0.025° Operating temperature down to -40 °C Additional incremental signals Features Solid Product family GXMMW shaft with clamping flange | GXAMW SAE J1939 Solid shaft with synchro flange GXMMW | GXAMW Blind hollow shaft GXMMS | GXAMS Interface - SSI - CANopen® - DeviceNet - Profibus-DP - SAEJ1939 - EtherCAT / PoE - EtherNet/IP - Powerlink - Profinet Function principle Sensing method Size (housing) Voltage supply Shaft type - Solid shaft - Blind hollow shaft - Through hollow shaft Connection Resolution Steps per turn Number of turn Absolute accuracy Protection Operating speed Operating temperature Max. shaft load Options 28 www.baumer.com Through G0MMH hollow shaft | G0AMH – – – – Multiturn | Singleturn Optical ø58 mm 10...30 VDC Multiturn | Singleturn Multiturn | Singleturn ø10 mm ø6 mm – – – ø12-14 mm – – – Bus cover with M12 or cable gland (depending on product and variant) ≤29 bit | ≤13 bit ≤29 bit | ≤13 bit ≤29 bit | ≤13 bit ≤8192/13 bit ≤65536/16 bit | – ≤65536/16 bit | – ≤65536/16 bit | – ±0.025° IP 54, IP 65 ≤6000 rpm -25...+85 °C ≤20 N axial, ≤40 N radial – Incremental outputs Stainless steel variant Operating temperature -40...+85 °C Absolute encoders Multiturn | Singleturn – – ø12-14 mm ≤29 bit | ≤13 bit ≤65536/16 bit | – IP 54 – Protection IP 69K Stainless steel variant Operating temperature -40...+85 °C Absolute encoders Precise optical sensing Size 58 mm. Modular bus cover. igh resolution up to H 18 bit per turn High accuracy ±0.01° Operating temperature down to -40 °C Additional incremental signals Features Product family HighRes – up to 18 bit singleturn resolution Solid shaft with clamping Solid shaft with synchro flange flange High resolution High resolution GBMMW | GBAMW GBMMW | GBAMW Blind High hollow shaft resolution GBMMS | GBAMS Interface - SSI - CANopen® - DeviceNet - Profibus-DP - SAEJ1939 - EtherCAT / PoE - EtherNet/IP - Powerlink - Profinet Function principle Sensing method Size (housing) Voltage supply Shaft type - Solid shaft - Blind hollow shaft - Through hollow shaft Connection Resolution Steps per turn Number of turn Absolute accuracy Protection Operating speed Operating temperature Max. shaft load Options Through High hollow shaft resolution GBMMH | GBAMH – – – – Multiturn | Singleturn Optical ø58 mm 10...30 VDC Multiturn | Singleturn Multiturn | Singleturn ø10 mm ø6 mm – – – ø12-14 mm – – – Bus cover with M12 or cable gland (depending on product and variant) ≤31 bit | ≤18 bit ≤31 bit | ≤18 bit ≤31 bit | ≤18 bit ≤262144/18 bit ≤262144/18 Bit ≤262144/18 Bit ≤8192/13 bit | – ≤8192/13 bit | – ≤8192/13 bit | – ±0.01° IP 54, IP 65 ≤6000 rpm -25...+85 °C ≤20 N axial, ≤40 N radial – Incremental outputs Operating temperature -40...+85 °C Multiturn | Singleturn – – ø12-14 mm ≤31 bit | ≤18 bit ≤262144/18 Bit ≤8192/13 bit | – IP 54 – Protection IP 69K Stainless steel variant Operating temperature -40...+85 °C Absolute encoders www.baumer.com 29 Absolute encoders Large hollow shafts 20...50.8 mm Precise optical sensing. SSI interface. Shallow installation depth Easy installation Wide range of accessories Features Through hollow shaft max. ø25.4 mm Integrated interface SSI Through Product family G1M2H G2M2H Interface - SSI / SSI/incremental hollow shaft max. ø50.8 mm Integrated interface SSI /– Function principle Sensing method Size (housing) Voltage supply Shaft type - Through hollow shaft Connection - Flange connector M23 - Cable Resolution Steps per turn Number of turn Absolute accuracy Operating temperature Protection Operating speed Options Multiturn Optical ø90 mm 10...30 VDC 30 www.baumer.com Absolute encoders ø25.4 mm Radial – ≤25 bit ≤8192/13 bit ≤4096/12 bit ±0.025° -25...+85 °C IP 54 ≤3800 rpm Operating temperature -40...+85 °C Protection IP 65 /– Through hollow shaft max. ø27 mm Integrated interface SSI and optional incremental signals ATD 4S A4 / Singleturn / Multiturn ø116 mm ø80 mm ø50.8 mm ø20...27 mm – Radial ≤2000 rpm ±0.02° -20...+85 °C IP 65 ≤5000 rpm Incremental signals: HTL, TTL, or sine Resolution: Steps per turn max. 15 bit Number of turn max. 24 bit Absolute encoders Large hollow shaft 20...50.8 mm Precise optical sensing. Realtime EtherNet and fieldbus. Shallow installation depth Easy installation Wide range of accessories Features Through hollow shaft max. ø25.4 mm Modular bus cover Through hollow shaft max. ø50.8 mm Modular bus cover Through Product family G1MMH G2MMH ATD 4B A4 Y11 Interface - CANopen® - DeviceNet - Profibus-DP - EtherCAT Function principle Sensing method Size (housing) Voltage supply Shaft type - Through hollow shaft Connection Resolution Steps per turn Number of turn Absolute accuracy Operating temperature Protection Operating speed Configurable parameters Options hollow shaft max. ø27 mm Integrated interface EtherCAT – – – – Multiturn Optical ø90 mm 10...30 VDC – ø116 mm ø80 mm ø25.4 mm ø50.8 mm ø20...27 mm Bus cover with M12 or cable gland (depending on product and variant) ≤29 bit ≤8192/13 bit ≤131072/17 bit ≤65536/16 bit ±0.025° ±0.02° -25...+85 °C -20...+85 °C IP 54 IP 65 ≤3800 rpm ≤2000 rpm ≤5000 rpm Steps per turn Steps per turn Number of turn Number of turn Rotational direction Rotational direction Preset Operating modes Operating temperature -40...+85 °C – Protection IP 65 Absolute encoders www.baumer.com 31 Tough where it’s rough. Precise during operation. Incremental encoder HOG 10 with blind hollow shaft HeavyDuty HeavyDuty encoders, speed switches, tachogenerators and combinations. For decades, Baumer HeavyDuty encoders have been proving unrivalled reliability under most adverse conditions. Whether at gantry cranes, vertical lift bridges, steel plants or windpower stations – these encoders are extremely robust, failsafe and durable. Product combinations merging several sensing methods or twin encoders can take over specific tasks and safety functions. In drive applications where besides the speed information additional control signals are required, HeavyDuty product combinations of encoders, tachogenerators and speed switches will provide you with the decisive impulse thanks to their integrated additional functions. Durable and reliable thanks to proven HeavyDuty technology. Solid aluminium or stainless steel housing Dual bearings HeavyDuty connection technology Isolated against shaft currents Explosion protection against gases and dust Protected against sea and tropical climate Baumer Hübner Hübner Berlin, now Baumer Hübner, is the Baumer Group competence center for HeavyDuty sensors particularly conceived for drive engingeering. We have been world-leading in this industry for more than 50 years, setting new benchmarks for reliable encoders, tachogenerators and speed switches in HeavyDuty technology. Our unrivalled resilient products are optimized to match your individual application and merge longtime branch expertise with cutting-edge technology. For dependable operation you can always rely on. HeavyDuty www.baumer.com 33 HeavyDuty Incremental encoders Size 58...120 mm. Solid shaft from ø6...11 mm. Precision signals in drive engineering Robust electrical and mechanical design Synchro or EURO flange B10 Redundant sensing Integrated function monitoring EMS Features Solid Solid shaft with EURO flange B10 Shallow installation depth <70 mm Solid Product family OG 71 OG 9 POG 86E Sensing method Size (housing) Voltage supply Optical ø58 mm 5 VDC ±5 %, 9...26 VDC ø115 mm 5 VDC ±5 %, 9...26 VDC, 9...30 VDC 5 VDC ±5 %, 9...30 VDC shaft with synchro flange Output stage - TTL/RS422 - HTL/push-pull - HTL-P (Power Linedriver) - LWL (fiber-optic interface) Output signals Shaft type - Solid shaft Flange Connection Pulses per revolution Operating temperature Protection Operating speed Max. shaft load Explosion protection Options – – With fiber-optic transducer (Outdoor-Box) K1, K2, K0 + inverted ø6 mm Synchro flange Terminals 100...1024 -20...+85 °C IP 66 ≤10 000 rpm ≤30 N axial, ≤40 N radial Ex II 3G IIC / 3D IIIC (ATEX) – shaft with EURO flange B10 Concentrated on the essential – pure functionality – ø11 mm EURO flange B10 Terminal box 1...1250 512...2500 -30...+100 °C -40...+100 °C IP 55 IP 56 ≤12 000 rpm ≤250 N axial, ≤450 N radial Redundant output – Solid shaft with EURO flange B10 Max. 5000 pulses per revolution Corrosion-proof compliant to C4 POG 86 – 500...5000 Function monitoring EMS Redundant sensing Centrifugal switch (FSL) HTL/TTL To ensure optimum HTL or TTL signal quality via RS422 even at extended cable length we deploy short circuit proof power drivers with max. 300 mA peak current. This allows for direct TTL signal supply in extended transmission length of more than 500 m and yet extremely compact housings. The high-current power drivers HTL-P are fully compatible to HTL/push-pull and allow for longdistance lines up to 350 m. 34 www.baumer.com HeavyDuty HeavyDuty Incremental encoders Unrivalled longevity and reliability thanks to proven HeavyDuty technology. Solid aluminium or stainless steel housing Dual bearings Explosion protection against gases and dust HeavyDuty connection technology Isolated against shaft currents Protected against sea and tropical climate Features Solid shaft with EURO flange B10 Max. 5000 pulses per revolution High protection IP 66 Solid shaft with EURO flange B10 Seawater resistant (C5M) Solid shaft with EURO flange B10 Max. 10000 pulses per revolution Solid Product family POG 10 POG 11 POG 90 EEx OG 9 Sensing method Size (housing) Voltage supply Output stage - TTL/RS422 - HTL-P (Power Linedriver) - LWL (fiber-optic interface) Output signals Shaft type - Solid shaft Flange Connection Pulses per revolution Operating temperature Optical ø115 mm 5 VDC ±5 %, 9...30 VDC Protection Operating speed Max. shaft load Explosion protection Options shaft with EURO flange B10 IECEx certification ø120 mm With fiber-optic transducer (Outdoor-Box) K1, K2, K0 + inverted ø11 mm EURO flange B10 Terminal box, rotatable 300...5000 -40...+100 °C -50...+100 °C (option) IP 66 IP 67 ≤12 000 rpm ≤300 N axial, ≤450 N radial Ex II 3G IIC / 3D IIIC (ATEX) Function monitoring EMS Redundant sensing Housing foot B3 1024...10000 -20...+85 °C 25...5000 -40...+55 °C (<500 pulses) -50...+55 °C (<500-2500 pul.) -25...+55 °C (>3072 pulses) IP 56 IP 66 ≤200 N axial, ≤350 N radial Ex II 2G IIC (ATEX/IECEx) Function monitoring EMS Redundant sensing EURO flange B10 EURO flange B10 is the world-wide mounting standard for HeavyDuty shaft encoders. HeavyDuty www.baumer.com 35 HeavyDuty Incremental encoders Size 60...105 mm. Hollow shaft ø8...26 mm or cone shaft ø17 mm. Precision signals in drive engineering Robust electrical and mechanical design Redundant sensing Integrated function monitoring EMS Features Blind hollow shaft shock and vibration resistance Product family HOG 71 HOG 75 shaft or blind hollow shaft Rotatable terminal box Concentrated on the essential – pure functionality HOG 86E Sensing method Size (housing) Voltage supply Output stage - TTL/RS422 - HTL/push-pull - HTL-P (Power Linedriver) - LWL (fiber-optic interface) Output signals Shaft type - Cone shaft 1:10 - Blind hollow shaft - Through hollow shaft Connection Optical ø60 mm 5 VDC ±5 %, 9...26 VDC ø75 mm ø99 mm ø99 mm – – – ø8...12 mm – Terminals ø17 mm – ø12...26 mm Pulses per revolution Operating temperature Protection Operating speed Max. shaft load Explosion protection Options 64...2048 -20...+85 °C IP 66 ≤10 000 rpm ≤30 N axial, ≤40 N radial Ex II 3G IIC / 3D IIIC (ATEX) – 250...2500 -30...+85 °C IP 65 ≤12 000 rpm ≤30 N axial, ≤40 N radial High Cone shaft or through hollow shaft – – With fiber-optic transducer (Outdoor-Box) K1, K2, K0 + inverted Hybrid bearings Cone ø12...16 mm – Terminal box, rotatable, flange connector M23 512...2500 -40...+100 °C IP 66 – Encoders with two sensing units for redundant signal acquisition ensure ever-present availability in demanding applications. HeavyDuty shaft or blind hollow shaft Rotatable terminal box HOG 86 – Terminal box, rotatable, flange connector M23 or cable 500...5000 ≤350 N axial, ≤450 N radial ≤30 N axial, ≤40 N radial Redundant sensing 36 www.baumer.com Cone Function monitoring EMS, hybrid bearings, redundant sensing HeavyDuty Incremental encoders 50 years of HeavyDuty expertise brought into being encoder platform HOG 86, a complete product family with outstanding flexibility in selection and mounting options. Features Cone shaft or blind hollow shaft 5000 pulses per revolution Hybrid bearings as standard Cone shaft or blind hollow shaft Seawater resistant (C5M) Hybrid bearings as standard Protection class IP 67 Cone Product family HOG 10 HOG 11 HOG 100 Sensing method Size (housing) Voltage supply Optical ø105 mm 5 VDC ±5 %, 9...30 VDC Output stage - TTL/RS422 - HTL/push-pull - HTL-P (Power Linedriver) - LWL (fiber-optic interface) Output signals Shaft type - Cone shaft 1:10 - Through hollow shaft Connection Pulses per revolution Operating temperature Protection Operating speed Max. shaft load Explosion protection Options – shaft or blind hollow shaft 10 000 pulses per revolution Hybrid bearings as standard 5 VDC ±5 %, 9...26 VDC, 9...30 VDC – – With fiber-optic transducer (Outdoor-Box) K1, K2, K0 + inverted ø17 mm ø12...20 mm Terminal box axial, radial 300...5000 -40...+100 °C (-50...+100 °C option) IP 66 IP 67 ≤12000 rpm ≤450 N axial, ≤600 N radial Ex II 3G IIC / 3D IIIC (ATEX) Function monitoring EMS Function monitoring EMS Redundant sensing Redundant sensing DNV certification 1024...10 000 -30...+85 °C IP 66 Function monitoring EMS Redundant sensing EMS Enhanced Monitoring System EMS in incremental encoders monitors all crucial encoder functionalities throughout the encoder‘s entire speed range. EMS will signal connection errors and speed up commissioning. During operation, EMS facilitates error tracking and prevents cost-intensive downtime. HeavyDuty www.baumer.com 37 HeavyDuty Incremental encoders Size 130...165 mm. Hollow shaft ø16...75 mm. Precise optical encoders for large drive shafts Through hollow shaft Outstanding high mechanical reserve capacity For use in permanently oily-wet environments Hybrid bearings as standard Features Through hollow shaft resistant (C5M) Integrated lightning protection Axial torque plate Through Product family HOG 131 Sensing method Size (housing) Voltage supply Output stage - TTL/RS422 - HTL-P (Power Linedriver) - LWL (fiber-optic interface) Output signals Shaft type - Through hollow shaft Connection Pulses per revolution Operating temperature Protection Operating speed Max. shaft load Explosion protection Options Optical ø130 mm 5 VDC ±5 %, 9...30 VDC Seawater hollow shaft max. ø38 mm Through hollow shaft terminal box Operating speed max. 6000 rpm Max. 5000 pulses per revolution Through HOG 16 HOG 163 HOG 165 ø158 mm ø158 mm ø165 mm ø38...75 mm ø20...38 mm 250...5000 -30...+85 °C IP 56 1024...8192 -30...+100 °C IP 67 Rotatable hollow shaft with keyway Seawater resistant (C5M) Protection IP 67 Max. 8192 pulses per revolution With fiber-optic transducer (Outdoor-Box) K1, K2, K0 + inverted ø16...36 mm Terminal box 2048...3072 -40...+100 °C IP 56 ≤6000 rpm ≤300 N axial, ≤500 N radial Ex II 3G IIC / 3D IIIC (ATEX) Redundant sensing ø20...38 mm Terminal box, rotatable 250...2500 -20...+85 °C IP 66 ≤450 N axial, ≤600 N radial ≤300 N axial, ≤500 N radial ≤500 N axial, ≤650 N radial Redundant sensing Long torque arm Stainless steel housing Hybrid bearings Hybrid bearings consist of a steel race hosting high-strength ceramic balls. Hybrid bearings enable 5 times the service life of conventional steel bearings. In parallel, hybrid bearings provide high-voltage proof isolation of the encoder shaft. 38 www.baumer.com HeavyDuty HeavyDuty Incremental encoders Size 227...287 mm. Hollow shaft ø80...150 mm. Precise optical encoders for large drive shafts Through hollow shaft Outstanding high mechanical reserve capacity Insulated shaft Features Through Product family HOG 220 Sensing method Size (housing) Voltage supply Output stage - TTL/RS422 - HTL/Gegentakt - HTL-P (Power Linedriver) - LWL (fiber-optic) Output signals Shaft type - Through hollow shaft Connection Optical ø227 mm 5 VDC ±10 %, 9...26 VDC ø287 mm – – Pulses per revolution Operating temperature Protection Operating speed Max. shaft load Explosion protection Options 1024 -30...+85 °C IP 54 ≤3800 rpm ≤450 N axial, ≤700 N radial Ex II 3G IIC / 3D IIIC (ATEX) Isolated hollow shaft Redundant sensing hollow shaft max. ø115 mm Rotatable terminal box Robust light-metal housing Through hollow shaft max. ø150 mm Plug-in electronics for quick exchange, no need to uninstall With crane eye for easy handling HOG 28 With fiber-optic transducer (Outdoor-Box) K1, K2, K0 + inverted ø80...115 mm Terminal box radial, rotatable ø120...150 mm Terminal box radial, rotatable, mating connector M23 1024...2048 IP 56 ≤3600 rpm ≤550 N axial, ≤800 N radial Redundant sensing Corrosion protection For onshore or offshore applications in a high-corrosive environment, Baumer provides sensors with long-term protection by durable coating compliant to categories C4 or C5M according to EN ISO 12944. External salt spray tests proved these products corrosion-proof and standard compliant. Non-coated products of the HeavyDuty class fulfil C4 requirements even in their standard variant, whereas stainless steel designs or nickel-plated sensors provide C5M protection. HeavyDuty www.baumer.com 39 HeavyDuty Incremental encoders – Sine/Cosine Size 58...115 mm. Solid shaft ø6...11 mm, hollow shaft ø12...26 mm or cone shaft ø17 mm. Precise optical sensing Extremely high signal quality Features Solid Solid Product family OGS 71 Sensing method Size (housing) Voltage supply Output stage - SinCos 1 Vpp Output signals Shaft type - Solid shaft - Cone shaft 1:10 - Blind hollow shaft - Through hollow shaft Flange Connection Optical ø58 mm 5 VDC ±10 %, 9...30 VDC shaft with synchro flange Blind Cone POGS 90 hollow shaft max. ø14 mm High resistance against shocks and vibrations Patented expansion anchor for fan guard assembly HOGS 71 shaft or through hollow shaft max. ø26 mm Hybrid bearings as standard ø115 mm ø60 mm ø75 mm ø11 mm – – – EURO flange B10 Terminal box, rotatable – – ø12...14 mm – – Connecting terminal in the housing 1024...5000 – ø17 mm – ø14...26 mm – HOGS 75 K1, K2, K0 + inverted Sine waves per revolution Operating temperature Protection Operating speed Max. shaft load ø6 mm – – – Synchro flange Connecting terminal in the housing 1024...5000 -20...+85 °C IP 66 ≤10 000 rpm ≤30 N axial, ≤40 N radial Explosion protection Options Ex II 3G IIC / 3D IIIC (ATEX) – 40 www.baumer.com shaft with EURO flange B10 Max 5000 sine waves per revolution HeavyDuty 720...5000 1024...2048 -20...+70 °C IP 56 ≤250 N axial, ≤350 N radial ≤30 N axial, ≤40 N radial ≤80 N axial, ≤150 N radial ≤170 N axial, ≤250 N radial (cone shaft) Dual shaft Cable outlet – HeavyDuty Incremental encoders – Sine/Cosine Size 105...168 mm. Solid shaft ø12...75 mm or cone shaft ø17 mm. Precise optical sensing Extremely high signal quality Features Cone Through Through Product family HOGS 100 HOGS 14 HOGS 151 Sensing method Size (housing) Voltage supply Output stage - SinCos 1 Vpp Output signals Shaft type - Cone shaft 1:10 - Blind hollow shaft - Through hollow shaft Connection Sine waves per revolution Operating temperature Protection Operating speed Max. shaft load Explosion protection Optical ø105 mm 5 VDC ±10 %, 9...30 VDC ø158 mm ø168 mm shaft or blind hollow shaft max. ø20 mm hollow shaft max. ø75 mm K1, K2, K0 + inverted ø17 mm ø12...20 mm – Terminal box, rotatable 720...5000 -20...+85 °C IP 54 ≤10 000 rpm ≤450 N axial, ≤600 N radial Ex II 3G IIC / 3D IIIC (ATEX) hollow shaft max. ø70 mm Axial torque plate Clamping set A+, B+, R+, A-, B-, R– – ø40...75 mm – – ø60...70 mm Round connector, cable 1024...5000 IP 55 IP 54 ≤6300 rpm ≤150 N axial, ≤200 N radial ≤350 N axial, ≤500 N radial LowHarmonics LowHarmonics is leading cutting-edge technology by generating sine signals with negligible harmonic content. Sine encoders with LowHarmonics ensure improved control quality, less drive heating and higher energy efficiency. HeavyDuty www.baumer.com 41 HeavyDuty Absolute encoders Size 60...160 mm. Solid shaft, hollow shaft or cone shaft. EURO flange B10 Operating temperature bis +100 °C Power-autonomous MicroGen revolution counter Extremely robust thanks to bearings at both shaft ends Additional incremental signals with zero pulse New Features Solid Solid Product family AMG 71 AMG 81 Interface - SSI - CANopen® - Profibus-DP - Profinet - EtherCAT Function principle Sensing method Size (housing) Voltage supply Shaft type - Solid shaft - Cone shaft 1:10 - Blind hollow shaft - Through hollow shaft Flange Connection Resolution Steps per turn Number of turn Protection Operating temperature Operating speed Max. shaft load Explosion protection Options 42 www.baumer.com shaft with synchro flange – – – – Singleturn / Multiturn Optical ø60 mm 7...30 VDC ø6 mm – – – Synchro flange Terminal cover with cable gland ≤29 bit ≤8192/13 bit ≤4096/12 Bit ≤65 536/16 Bit IP 66 -20...+85 °C ≤5000 U/min ≤50 N axial, ≤120 N radial Ex II 3G IIC / 3D IIIC (ATEX) SinCos signal Additional incremental signals HeavyDuty shaft with EURO flange B10 Axial bus cover shaft with EURO flange B10 Corrosion & seawater proof Double-sided mounting PMG 10 New Solid Cone shaft, blind or through hollow shaft Corrosion & seawater proof Double-sided mounting HMG 10 Magnetic ø115 mm ø105 mm – – ø115 mm 9...30 VDC ø11 mm – – – EURO flange B10 Axial bus cover Mating connector M23 ø11 mm – – ø17 mm – ø12...20 mm – ø12...20 mm EURO flange B10 – Bus cover Terminal box Mating connector M12 or M23 ≤40 Bit ≤1 048 576/20 bit ≤1 048 576/20 bit IP 55 IP 66, IP 67 -40...+100 °C ≤12000 rpm ≤450 N axial, ≤650 N radial ≤3500 U/min ≤50 N axial, ≤60 N radial Additional incremental signals Integrated speed switch Additional incremental signals HeavyDuty Absolute encoders Robust mechanics and innovative technology – our absolute HeavyDuty encoders are ultra-reliable and durable in parallel excel with unique MicroGen technology. MicroGen is completely wear-free and this way opens up new application potential. Features Through hollow shaft & seawater Corrosion proof Isolated bearings torque plate HMG 161 Axial Product family Interface - SSI - CANopen® - DeviceNet - Profibus-DP Sensing method Size (housing) Voltage supply Shaft type - Through hollow shaft Connection Resolution Steps per turn Number of turn Protection Operating temperature Operating speed Max. shaft load Explosion protection Options Optical ø160 mm 9...30 VDC ø38...70 mm Bus cover Terminal box ≤29 bit ≤8192/13 bit ≤65 536/16 bit IP 66 -20...+85 °C ≤5000 rpm ≤350 N axial, ≤500 N radial Ex II 3G IIC / 3D IIIC (ATEX) Additional incremental signals MicroGen Patented revolution counter MicroGen is the heartbeat in the next generation of gearless absolute multiturn encoders without battery. MicroGen uses the motion of the encoder shaft for autonomous energy generation. MicroGen excels with outstanding robustness and a simplified design, is free from wear and immune to magnetic fields throughout a wide temperature range. HeavyDuty www.baumer.com 43 HeavyDuty Speed switches Mechanical and electronic speed switches. Mechanical centrifugal switches without auxiliary power supply Electronic speed switch, energy-autonomous by tacho principle Electronic speed switches, up to three outputs Solid shaft EURO flange B10 Features Product family Mechanical centrifugal switch Operating temperature max. +130 °C Electronic Electronic Max. 3 FS 90 ES 90 Voltage supply Switching outputs speed switch 6000 rpm – – 1 output, 1 output, speed-controlled speed-controlled Output switching capacity ≤6 A / 230 VAC ≤6 A / 250 VAC ≤1 A / 125 VDC ≤1 A / 48 VDC Minimum switching current 50 mA 100 mA Size (housing) ø115 mm Shaft type - Solid shaft ø11 mm Flange EURO flange B10 Connection Terminal box Operating temperature -30...+130 °C -20...+85 °C Protection IP 55 Operating speed (n) ≤1.25 x ns ≤6000 rpm 650...6000 rpm Switching speed range (ns)1 850...4900 rpm Max. shaft load ≤150 N axial, ≤250 N radial Options Product combination with encoder or tachogenerator speed switch Electronic speed switch outputs ES 93 ES 100 – 3 outputs, speed-controlled – 40 mA – 1 output, speed-controlled ≤6 A / 250 VAC ≤1 A / 48 VDC 100 mA ≤5000 rpm 200...5000 rpm ≤500 rpm 110...500 rpm 1) Any selected switching speed as a permanent factory setting 44 www.baumer.com HeavyDuty HeavyDuty Speed switches Digital speed switch as stand-alone product. HTL/TTL signal evaluation Integrated speed display Robust housing for surface mount Features Configurable Product family DS 93 Voltage supply Switching outputs 15...26 VDC 3 outputs, speed-controlled speed monitoring Outdoor housing With speed display Output switching capacity High: 12 V, Low: 0 V ≤40 mA Size (housing) 122 x 122 x 80 mm Connection Terminals with cable gland Operating temperature -20...+70 °C Protection IP 65 Switching speed range (ns) ≤20 000 rpm Options Relay module with three floating relay contacts Relay modul for DS 93 and encoder with DSL-R High switching performance DIN rail mount DS 93 R – 3 floating relay change-over contacts ≤6 A at 250 VAC or ≤1 A at 48 VC each output 50 x 75 x 55 mm -20...+50 °C IP 20 ≤20 000 rpm – SAFETY Besides the encoder itself, mechanical or electronic SAFETY speed switches can perform decisive safety-relevant functions at excess or insufficient speed. For applications in the field of functional safety, Baumer offers sensors approved by the German Technical Inspection Agency (TÜV). The portfolio is subject to continuous expansion. Performance switching output 1 Incremental encoder Speed monitoring DS93 Encoder signals Relay modul DS93 R Performance switching output 2 Performance switching output 3 Controller HeavyDuty www.baumer.com 45 HeavyDuty Speed switches Incremental encoders with digital speed switch. Encoder-integrated for a space-saving solution Fully configurable switch on/off speed Up to three switching outputs Features Blind Blind Through Through 2 hollow shaft switching outputs 3 hollow shaft switching outputs 2 hollow shaft switching outputs 3 hollow shaft switching outputs Product family HOG 10+DSL.E HOG 10+DSL.R HOG 165+DSL.E HOG 165+DSL.R Sensing method Size (housing) Voltage supply Output stage - TTL/RS422 - HTL-P (Power Linedriver) Output signals Shaft type - Blind hollow shaft - Through hollow shaft Connection Pulses per revolution Operating temperature Protection Operating speed (n) Switching speed range (ns) Max. shaft load Switching outputs Optical ø105 mm 9...30 VDC 15...30 VDC ø165 mm 9...30 VDC 15...30 VDC – – ø25 mm Output switching capacity Explosion protection Options 46 www.baumer.com K1, K2, K0 + inverted ø16 mm – Terminal box 512...2500 -30...+85 °C IP 66 ≤6000 rpm 3...6000 rpm ≤250 N axial, ≤450 N radial 2 relay outputs, each with its individual attack value, 1 relay output as control output ≤0.25 A at 230 VAC/VDC at each output Ex II 3G IIC / 3D IIIC (ATEX) – HeavyDuty – 512...4096 IP 67 3 transistor outputs, each with its individual attack value High: 12 V, Low: 0 V ≤20 mA Relay module DS 93 R with three floating relay contacts ≤150 N axial, ≤200 N radial 2 relay outputs, each with its individual attack value, 1 relay output as control output ≤0.25 A at 230 VAC/VDC at each output – 3 transistor outputs, each with its individual attack value High: 12 V, Low: 0 V ≤20 mA Relay module DS 93 R with three floating relay contacts HeavyDuty Speed switches Incremental encoders with digital speed switch. Encoder-integrated for a space-saving solution Fully configurable switch on/off speed Up to three switching outputs Features Product family Sensing method Size (housing) Voltage supply Output stage - TTL/RS422 - HTL-P (Power Linedriver) Output signals Shaft type - Solid shaft Flange Connection Pulses per revolution Operating temperature Protection Operating speed (n) Switching speed range (ns) Max. shaft load Switching outputs Output switching capacity Explosion protection Options Solid shaft with EURO flange B10 2 switching outputs POG 10+DSL.E Configurable by PC software Solid shaft with EURO flange B10 3 switching outputs POG 10+DSL.R Optical ø120 mm 15...26 VDC K1, K2, K0 + inverted ø11 mm EURO flange B10 Terminal box 512...2500 -30...+85 °C IP 66 ≤6000 rpm 3...6000 rpm ≤300 N axial, ≤450 N radial 2 relay outputs, each with its individual attack value, 1 relay output as control output ≤0.25 A at 230 VAC/VDC at each output Ex II 3G IIC / 3D IIIC (ATEX) – 3 transistor outputs, each with its individual attack value High: 12 V, Low: 0 V ≤40 mA Relay module DS 93 R with three floating relay contacts HeavyDuty www.baumer.com 47 HeavyDuty Speed switches Incremental encoders with digital speed switch. Encoder-integrated for a space-saving solution Fully configurable switch on/off speed Operating temperature -40...+100 °C Additional incremental signals with zero pulse Corrosion & seawater proof New Features Product family Solid shaft with EURO flange B10 1 transistor output PMG 10+DSL New Solid shaft with EURO flange B10 1 relay output PMG 10+DSL New Cone shaft or blind hollow shaft 1 transistor output HMG 10+DSL New Cone shaft or blind hollow shaft 1 relay output HMG 10+DSL.R Interface - SSI - CANopen® - DeviceNet - Profibus-DP - EtherCAT - ProfiNet Function principle Sensing method Size (housing) Voltage supply Shaft type - Solid shaft - Cone shaft 1:10 - Blind hollow shaft Flange Connection Resolution Steps per turn Number of turn Protection Operating temperature Operating speed (n) Switching speed range (ns) Max. shaft load Switching outputs Singleturn / Multiturn Magnetic ø115 mm 9...30 VDC ø105 mm ø11 mm – – – ø17 mm – – ø12...20 mm EURO flange B10 – Bus cover, terminal box, mating connector M12 or mating connector M23 ≤40 bit ≤1 048 576/20 bit ≤1 048 576/20 bit IP 66, IP 67 -40...+100 °C ≤12000 rpm 2...12000 rpm ≤450 N axial, ≤650 N radial – 1 transistor output, 1 relay output, 1 transistor output, each with its individual each with its individual each with its individual attack value attack value attack value Output switching capacity ≤50 mA at 30 VDC ≤100 mA at 60 VDC High: 12 V, Low: 0 V ≤20 mA Explosion protection Ex II 3G IIC / 3D IIIC (ATEX) Relay module DS 93 R with Options Relay module DS 93 R with – three floating relay contacts three floating relay contacts Additional incremental signals 48 www.baumer.com HeavyDuty – – – 1 relay output, each with its individual attack value ≤0.25 A at 230 VAC/VDC at each output Additional incremental signals HeavyDuty Speed switches HeavyDuty www.baumer.com 49 HeavyDuty Tachogenerators Solid shaft with EURO flange B10 or flange B10. Idle voltage up to 200 mV/rpm. Ultimate lifetime thanks to LongLife commutator with embedded silver track Real-time acquisition of speed and rotational direction Operating temperature max. +130 °C Features Solid Product family GTF 7.08 Voltage supply Size (housing) Shaft type - Solid shaft Flange Idle voltage No ø115 mm ø85 mm ø115 mm ø120...175 mm ø11 mm EURO flange B10 10...60 mV per rpm ø6 mm Flange B10 10...60 mV per rpm ø7...14 mm EURO flange B10 10...150 mV | 20...100 mV per rpm | per rpm ø14...18 mm Flange B10 10...200 mV per rpm 0.3 W | 0.6 W – |– – |– | 0.6 kgcm2 0.4 kgcm2 Screw terminals -30...+130 °C IP 56 ≤9000 rpm ≤150 N axial, ≤250 N radial – – 1.2 W – 0.25 kgcm2 Terminal box – 12 W – 1.1 kgcm2 – – 40 W 0.4 kgcm2 Performance - Speed ≥5000 rpm - Speed ≥3000 rpm - Speed ≥2000 rpm Rotor moment of inertia Connection Operating temperature Protection Operating speed Max. shaft load Options 50 www.baumer.com shaft with EURO flange B10 HeavyDuty | GTF 7.16 Solid Solid shaft with EURO Solid shaft with shaft with flange B10, ø85 mm flange B10 EURO flange B10 Redundant output (TDPZ) Redundant output (TDPZ) Redundant output (TDPZ) TDP 0.09 | TDPZ 0.09 TDP 0.2 | TDPZ 0.2 TDP 13 | TDPZ 13 |– | 2 x 0.3 W |– | 0.29 kgcm2 ≤10 000 rpm ≤40 N axial, ≤60 N radial – |– | 2 x 0.3 W |– | 1.2 kgcm2 |– |– | 2 x 0.2 W | 0.2 kgcm2 IP 55 ≤10 000 rpm ≤6000 rpm ≤60 N axial, ≤80 N radial ≤80 N axial, ≤100 N radial Sea/tropical climate protection – Dual shaft Protection IP 56 HeavyDuty Tachogenerators Analog tachogenerators by Baumer stand out by ultra-accurate conversion of tacho voltage throughout the entire speed range. LongLife transmission technology contributes a major share. Features Product family Voltage supply Size (housing) Shaft type - Solid shaft Flange Idle voltage Performance - Speed ≥5000 rpm Rotor moment of inertia Connection Operating temperature Protection Operating speed Max. shaft load Explosion protection Solid shaft with EURO flange B10 Ex-approved EEx GP 0.2 Solid shaft with flange B10 Redundant output (TDPZ) TG74 No ø126 mm ø11 mm EURO flange B10 20...150 mV per rpm 12 W 1.15 kgcm2 Screw terminals -20...+55 °C IP 54 2800...8000 rpm ≤60 N axial, ≤80 N radial ATEX II 2G Ex de IIC T6 Gb ø14 mm Flange B10 – LongLife LongLife technology in HeavyDuty tachogenerators is based on a commutator-embedded silver track which reduces wear virtually to zero. LongLife tachogenerators combine very high signal quality for optimum dynamic control with outstanding resilience and unrivalled longevity. HeavyDuty www.baumer.com 51 HeavyDuty Tachogenerators Bearingless hollow shaft or cone shaft designs. Idle voltage up to 60 mV per rpm. Ultimate longevity thanks to LongLife commutator with embedded silver track Operating temperature up to +130 °C Very high accuracy throughout the entire speed range Features Tachogenerator Tachogenerator Tachogenerator Tachogenerator Bearingless Bearingless Bearingless Bearingless Blind Blind Blind Blind GT 9 hollow shaft GTB 9.06 | GTB 9.16 Product family GT 5 hollow shaft GT 7.08 | GT 7.16 Voltage supply Size (housing) Shaft type - Cone shaft 1:10 - Blind hollow shaft Idle voltage No ø52 mm ø85 mm ø89 mm ø95 mm – ø8...12 mm 7...10 mV per rpm – ø12...16 mm 10...60 mV per rpm ø17 mm ø7...14 mm 10...20 mV per rpm ø17 mm ø12...16 mm 10...20 mV | 16...60 mV per rpm | per rpm 0.075 W 0.05 kgcm2 Plug-in terminals -30...+130 °C IP 20 ≤10 000 rpm – 0.3 W | 0.6 W 0.4 kgcm2 | 0.55 kgcm2 Screw terminals 0.3 W 0.95 kgcm2 Plug-in terminals 0.3 W 0.95 kgcm2 Connector IP 55 ≤9000 rpm Protection IP 44 with Protective cover IP 20 IP 68 Protection IP 44 with Protective cover – Performance - Speed ≥5000 rpm Rotor moment of inertia Connection Operating temperature Protection Operating speed Options 52 www.baumer.com HeavyDuty hollow shaft hollow shaft HeavyDuty Tachogenerators & Resolver Resolvers. Resolvers are the classical feedback systems for harsh environments and also very robust against mechanical impact. Encoder-compatible Operating temperature up to +100 °C Precision analog signals Features Tachogenerator Tachogenerator Resolver Resolver Bearingless Blind Solid Blind | KTD 4 shaft with synchro flange RTD 1 B14 Y1 ø100 mm | ø86 mm 7 Vms / 10 kHz ø58 mm 7 Vms / 10 kHz ø80 mm – ø16 mm 20...60 mV per rpm – ø14 mm 20...60 mV per rpm ø6 mm | ø10...16 mm – | 10...60 mV – | per rpm Performance - Speed ≥5000 rpm Rotor moment of inertia Connection 0.9 W 1.95 kgcm2 Connector Operating temperature Protection Operating speed Options -30...+130 °C IP 56 ≤9000 rpm – – 600-900 kgcm2 | 600 kgcm2 Screw termi- | Cable, radial nals | -25...+100 °C | -15...+100 °C IP 54 ≤6000 rpm – | Operating | temperature | -30 °C Blind Product family GTR 9 Voltage supply/frequency Size (housing) Shaft type - Solid shaft - Blind hollow shaft Idle voltage No ø95 mm hollow shaft hollow shaft KTD 3 hollow shaft RTD 4 A4 Y2 – ø10...16 mm – – ≤0.01 Nm (+20 °C) Connector M23 – ≤0.015 Nm (+20 °C) Connector M23 -20...+100 °C IP 65 ≤10 000 rpm – -40...+100 °C IP 65 ≤8000 rpm – HeavyDuty www.baumer.com 53 HeavyDuty Combinations Incremental twin encoders. Solid, blind hollow or cone shaft. Two encoders on a common shaft Every encoder with optional redundant sensing Integrated function monitoring EMS Features Solid shaft with EURO flange B10 Maximum speed 12 000 rpm shaft with EURO flange B10 Seawater resistant (C5M) POG 11 G shaft or blind hollow shaft Seawater resistant (C5M) HOG 11 G Product family POG 86 G POG 10 G HOG 10 G Sensing method Size (housing) Voltage supply Output stage - TTL/RS422 - HTL-P (Power Linedriver) Shaft type - Solid shaft - Cone shaft - Blind hollow shaft Flange Connection Pulses per revolution Operating temperature Optical ø115 mm 5 VDC ±5 %, 9...30 VDC ø115 mm ø105 mm ø11 mm – – EURO flange B10 – ø17 mm ø16...20 mm – 300...5000 300...5000 Protection Operating speed Max. shaft load Explosion protection Options ø11 mm – – EURO flange B10 Terminal box 300...5000 -40...+100 °C -25...+100 °C (>3072 ppr) IP 56 ≤12 000 rpm ≤250 N axial, ≤350 N radial Ex II 3G IIC / 3D IIIC (ATEX) Function monitoring EMS Solid | POG 11 G Cone | HOG 11 G IP 66 | IP 67 IP 66 | IP 67 ≤6000 rpm ≤6000 rpm ≤300 N axial, ≤450 N radial ≤450 N axial, ≤600 N radial Function monitoring EMS Redundant sensing system, two terminal boxes each encoder 1+1=1 1 + 1 = 1 translates into HeavyDuty product combinations where HeavyDuty encoders, tachogenerators and speed switches are combined into a robust unit. Hence, besides speed feedback, the application may involve more signals for drive regulation. In parallel, HeavyDuty combinations provide different output signals and sharing a common shaft to save space, they excel with ultimate reliability and longevity. 54 www.baumer.com HeavyDuty HeavyDuty Combinations Tachogenerator. With speed switch or incremental encoder. Energy-autonomous speed switch Electronic speed switch ESL with 1 or 3 switching outputs Mechanical centrifugal switch FSL with one switching output Features Product family Tachogenerator with integrated mechanical centrifugal switch Solid shaft with flange B10 TDP 0.09+FSL Tachogenerator Tachogenerator with Tachogenerator with with integrated mechanical electronic speed switch encoder Solid shaft with Solid shaft with centrifugal switch Solid shaft with EURO flange B10 EURO flange B10 EURO flange B10 TDP 0,2+FSL | TDPZ 0,2+FSL DP 0,2+ESL | TDPZ 0,2+ESL TDP 0,2+OG9 Sensing method Size (housing) With centrifugal switch With speed switch Voltage supply Optical ø85 mm ø115 mm – No – No Idle voltage 10...60 mV per rpm Performance (Speed >3000 rpm) Shaft type - Solid shaft Flange Connection Operating temperature 1.2 W 10...150 mV | 0...100 mV per rpm | per rpm 12 W |2x3W ø6 mm Flange B10 Terminal box -30...+130 °C ø7...14 mm EURO flange B10 ø7...14 mm ø11 mm -30...+130 °C -25...+85 °C Protection Operating speed (n) Switching speed range (ns)1 Max. shaft load Switching outputs (speed-controlled) Output circuit IP 56 ≤1.25 x ns 850...4900 rpm ≤40 N axial, ≤60 N radial 1 output IP 55 ≤1.25 x ns 850...4900 rpm ≤60 N axial, ≤80 N radial 1 output IP 55 ≤6000 rpm 200...600 rpm -30...+100 °C -25...+100 °C (>3072 ppr) IP 56 ≤10 000 rpm – 1 or 3 outputs – Normally open / Normally closed Normally open / Normally closed – Options – Redundant output (TDPZ) Transistor outputs: High: 12 V, Low: 0 V ≤40 mA Redundant output (TDPZ) – 12 VDC ±10 % (only TDP 0.2 +ESL 93) 10...150 mV | 20...100 mV per rpm | per rpm 12 W |2x3W – – 5 VDC ±5 % 8...30 VDC 10...150 mV per rpm 12 W – 1) Any selected switching speed as a permanent factory setting HeavyDuty www.baumer.com 55 HeavyDuty Combinations Incremental encoders with speed switch. Solid shaft ø11 mm. Energy-autonomous speed switch Electronic speed switch ESL with one or three switching outputs Mechanical centrifugal switch FSL with one switching output Features Solid shaft with EURO flange B10 shaft with EURO flange B10 Seawater resistant (C5M) For use in salty, oily-wet environments POG 86+FSL | POG 86+ESL POG 10+FSL | POG 10+ESL POG 11+FSL | POG 11+ESL Product family Sensing method Size (housing) With centrifugal switch With speed switch Voltage supply Output stage - TTL/RS422 - HTL-P (Power Linedriver) Output signals Shaft type - Solid shaft Flange Connection Pulses per revolution Operating temperature Protection Operating speed Switching speed range (ns)1) Max. shaft load Switching outputs (speed-controlled) Output circuit Options Solid shaft with EURO flange B10 Special sealing against ingress of solids Optical ø115 mm |– – | 5 VDC ±5 %, 9...30 VDC – |– | – |– | K1, K2, K0 + inverted ø11 mm EURO flange B10 Terminal box 500...5000 300...5000 -30...+100 °C | -25...+85 °C -40...+100 °C | -25...+85 °C IP 56 IP 66 ≤6000 rpm 850...4900 rpm (FSL), 200...6000 rpm (ESL) ≤300 N axial, ≤450 N radial 1 output | 1 or 1 output | 1 or | 3 outputs | 3 outputs Norm. open/ | Transistor Norm. open/ | Transistor Norm. closed | outputs Norm. closed | outputs Function monitoring EMS Function monitoring EMS Redundant sensing 1) Any selected switching speed as a permanent factory setting 56 www.baumer.com Solid HeavyDuty -40...+100 °C | -25...+85 °C IP 67 1 output | 1 or | 3 outputs Norm. open/ | Transistor Norm. closed | outputs HeavyDuty Combinations Incremental encoders with speed switch. Solid or cone shaft. Energy-autonomous speed switch Electronic speed switch ESL with one or three switching outputs Mechanical centrifugal switch FSL with one switching output Features Cone Product family HOG 86+FSL shaft with EURO flange B10 Seawater resistant (C5M) For use in salty, oily-wet environments HOG 10+FSL | HOG 10+ESL HOG 11+FSL | HOG 11+ESL Sensing method Size (housing) With centrifugal switch With speed switch Voltage supply Output stage - TTL/RS422 - HTL-P (Power Linedriver) Output signals Shaft type - Cone shaft 1:10 - Blind hollow shaft Connection Pulses per revolution Operating temperature Protection Operating speed Switching speed range (ns)1) Optical ø99 mm ø105 mm Max. shaft load Switching outputs (speed-controlled) Output circuit Options shaft or blind hollow shaft – 5 VDC ±5 %, 9...30 VDC Cone shaft or blind hollow shaft Special sealing against ingress of solids – |– | Solid – |– | K1, K2, K0 + inverted ø17 mm ø16 mm Terminal box 500...5000 -40...+100 °C IP 56 ≤6000 rpm 850...4900 rpm ø16...20 mm 300...5000 -40...+100 °C | -20...+85 °C IP 66 850...4900 rpm (FSL) 200...6000 rpm (ESL) ≤350 N axial, ≤450 N radial ≤450 N axial, ≤600 N radial 1 output 1 output | 1 or | 3 outputs Norm. open/ Norm. open/ | Transistor Norm. closed Norm. closed | outputs Function monitoring EMS Redundant sensing -40...+100 °C | -20...+85 °C IP 67 850...4900 rpm (FSL) 200...6000 rpm (ESL) 1 output | 1 or | 3 outputs Norm. open/ | Transistor Norm. closed | outputs HeavyDuty www.baumer.com 57 Durable and space-saving. Bearingless absolute encoder: MHAD 50 Bearingless encoders Non-contact, wear-free and compact. Bearingless encoders by Baumer operate on the non-contact method, most utlilize magnetic sensing and virtually all are free from wear. No dust, dirt or condensation will impair their reliable operation. They even withstand harmful fibres dominating any envirment in the textile industry. Our bearingless encoders are particularly resistant to shocks and vibrations with a virtually unlimited service life. Forgoing any mechanical components prone to wear, these encoders master also highspeed applications. The portfolio comprises incremental encoders with square wave and sinusodial signals as well as absolute product variants with most common interfaces. Fit into the smallest gap Their extremely shallow installation depth, sometimes less than 20 mm, makes bearingless encoders with ring magnet and sensor an ideal solution where installation space is very limited – whether on shafts with 6 or 600 mm diameter. The narrow ring magnet and the lean sensor head even allow for attachment to the A-end of the shaft, for example between gearing and the machine part to be driven. Bearingless encoder www.baumer.com 59 Bearingless encoders Incremental Hollow shaft max. ø150 mm. Max. 8192 pulses per revolution. Square wave and sine signals High protection on to IP 67 Compact designs Features Through Product family Sensing method Magnetic wheel diameter Dimensions (sensing head) Voltage supply hollow shaft max. ø43.5 mm Max. 1024 pulses per revolution Output stage - TTL/RS422 - HTL/push-pull - SinCos 1 Vpp Output signals Output frequency Shaft type - Through hollow shaft Connection - Cable Pulses per revolution Sine waves per revolution Operating temperature Protection Operating speed Options 60 www.baumer.com Through Through hollow shaft max. ø45 mm Max. 50 pulses per revolution Through MDFK 08 hollow shaft max. ø43.5 mm Max. 4096 pulses per revolution Sensor housing made of zinc die cast MIR 10 hollow shaft max. ø28 mm Max. 2048 pulses per revolution ITD 67 ITD49H00 Magnetic ø30.5...56 mm 15 x 8.5 x 45.5 mm 8...30 VDC 5 VDC ±5 % ø30.5...56 mm 10 x 15 x 45.5 mm 10...30 VDC 5 VDC ±5 % ø72 mm 20 x 11 x 75 mm 8...26 VDC ø40 mm 12 x 16 x 48 mm 5 VDC ±5 % | 5 VDC ±10 % | 8...26 VDC – |– |– – | A 90° B, N / A 90° B, N + inv. ≤300 kHz (TTL) | ≤180 kHz ≤160 kHz (HTL) | | ITD49H00 | Sine – A 90° B, N + inverted ≤250 kHz – A 90° B, N + inverted ≤350 kHz – A, B ≤160 kHz ø6...43.5 mm ø6...43.5 mm ø10...45 mm ø9...28 mm Radial 256...1024 – -25...+85 °C IP 67 ≤20 000 rpm – 320...4096 – -40...+85 °C IP 66, IP 67 ≤20 000 rpm – 20, 50 – -20...+85 °C IP 67 ≤10 000 rpm Redundant variant 64...2048 |– – | 64 -40...+100 °C IP 67 ≤30 000 rpm Cable with connector Several installation options Bearingless encoders Bearingless encoders Incremental Bearingless encoders by Baumer operate on non-contact sensing technology and are virtually wearfree. They withstand shocks and vibrations and are predestined for applications where space is tight. Features Through hollow shaft max. ø65 mm Max. 4095 pulses per revolution Through Product family ITD69H00 ITD89H00 Sensing method Magnetic wheel diameter Dimensions (sensing head) Voltage supply Magnetic ø81 mm ø162 mm 12 x 16 x 48 mm 5 VDC ±5 % | 5 VDC ±10 % 5 VDC ±5 % | 5 VDC ±10 % 8...26 VDC | 8...26 VDC | Output stage - TTL/RS422 - HTL/push-pull - SinCos 1 Vpp Output signals Output frequency Shaft type - Through hollow shaft Connection - Cable Pulses per revolution Sine waves per revolution Operating temperature Protection Operating speed Options | ITD69H00 | Sine hollow shaft max. ø150 mm Max. 8192 pulses per revolution |– |– – – | A 90° B, N / A 90° B, N + inverted ≤300 kHz (TTL) | ≤180 kHz ≤300 kHz (TTL) ≤160 kHz (HTL) | ≤160 kHz (HTL) ø40...65 mm Radial 128...4096 | – – | 128 -40...+100 °C IP 67 ≤15 000 rpm Cable with connector Several installation options | ITD89H00 | Sine |– |– | | ≤180 kHz | ø70...ø150 mm 256...8192 – |– | 246 ≤7500 rpm Bearingless encoders www.baumer.com 61 Bearingless encoders Incremental Hollow shaft max. ø740 mm. Max. 32 768 pulses per revolution. Square wave and SinCos signals Optional with DNV certification Wear-free Wide axial backlash ±3 mm For any shaft the matching installation principle HDmag Features Through hollow shaft ø16...80 mm Installation depth ≤30 mm Stainless steel wheel MHGE 100 Product family Sensing method Magnetic wheel diameter Dimensions (sensing head) Voltage supply Output stage - TTL/RS422 - HTL/push-pull - SinCos 1 Vpp Output signals Output frequency Shaft type - Through hollow shaft Connection - Flange connector M23 Pulses per revolution Sine waves per revolution Operating temperature Protection Operating speed Options 62 www.baumer.com Through hollow shaft ø50...180 mm Installation depth ≤30 mm Stainless steel wheel MHGE 200 Through hollow shaft ø70...340 mm Installation depth ≤30 mm Stainless steel wheel MHGE 400 Through ø405.4 mm ø813 mm ø50...180 mm ø70...340 mm ø650...740 mm 128...8192 128 256...16 384 256 512...32 768 512 ≤4000 rpm ≤2000 rpm ≤100 rpm Magnetic ø99.9 mm ø201.7 mm 100 x 40 x 65 mm Rectangular: 4.75...30 VDC, Sine: 5 VDC hollow shaft ø650...740 mm Installation depth ≤30 mm Stainless steel wheel MHGE 800 A+, B+, R+ , A-, B-, R≤300 kHz ø16...80 mm Radial 64...4096 64 -40...+100 °C IP 66, IP 67 ≤8000 rpm DNV certification Bearingless encoders Bearingless encoders Incremental Hollow shaft max. ø340 mm. Max. 524 288 pulses per revolution. Square wave and SinCos signals Particularly high resolution Wear-free Wide axial backlash ±3 mm For any shaft the matching installation principle Outstanding signal quality thanks to FPGA signal processing Features Product family Sensing method Magnetic wheel diameter Dimensions (sensing head) Voltage supply Output stage - TTL/RS422 - HTL/push-pull - SinCos 1 Vpp Output signals Output frequency Shaft type - Through hollow shaft Connection - Flange connector M23 Pulses per revolution Sine waves per revolution Operating temperature Protection Operating speed Through hollow shaft ø16...80 mm Installation depth ≤35 mm Stainless steel wheel MHGP 100 Magnetic ø99.9 mm 120 x 30 x 90 mm 4.5...30 VDC Through hollow shaft ø50...180 mm Installation depth ≤35 mm Stainless steel wheel MHGP 200 Through hollow shaft ø70...340 mm Installation depth ≤35 mm Stainless steel wheel MHGP 400 ø201.7 mm ø405.4 mm ø50...180 mm ø70...340 mm 128...262 144 16384 256...524 288 32768 ≤4000 rpm ≤2000 rpm A+, B+, R+ , A-, B-, R≤2 MHz ø16...80 mm Radial 64...131 072 8192 -20...+85 °C IP 66, IP 67 ≤8000 rpm HDmag The bearingless HDmag encoders operate on high-resolution sensing of a precision magnetic measure combined with digital signal processing in real time. HDmag encoders are available as incremental and absolute variants, provide outstanding high resolution and fit virtually any shaft diameter. Bearingless encoders www.baumer.com 63 Bearingless encoders Incremental & quasi-absolute Hollow shaft ø3183 mm. Max. 131 762 pulses per revolution. Square wave, sine and SSI interface Position and speed signals via SSI Any shaft diameter as standard Wear-free Wide axial backlash ±5 mm Radial air gap up to 3 mm HDmag flex Features Magnetic belt encoder Sensing method Dimensions (sensing head) Voltage supply Output stage - TTL/RS422 - HTL/push-pull - SinCos 1 Vpp - SSI Output signals Shaft type - Magnetic belt Connection Pulses per revolution Sine waves per revolution Operating temperature Protection sensing head Operating speed Options belt encoder Quasi-absolute Max. Max. 131072 pulses per revolution MIR 3000F Product family Magnetic Incremental resolution 24 bit singleturn MQR 3000F Magnetic 165 x 25 x 93 mm 4.75...30 VDC – A+, B+, R+, A-, B-, R- ø300...3183 mm Flange connector M23 512...131 072 512...16 384 -40...+85 °C IP 66, IP 67 ≤1850 rpm Corrosion protected for offshore use Linedriver RS485 0...24 bit singleturn 0...24 bit speedsignal 1024...4096 1024...4096 Corrosion protected for offshore use Additional incremental signals HDmag flex HDmag flex magnetic belt encoders operate on the proven HDmag technology. The sensor head will fit any shaft diameter thanks to both sensing elements being permanently aligned at the factory. The magnetic measure is buckled on the shaft like a belt. HDmag flex magnetic belt encoders provide: short lead times and easy installation, absolute robustness and reliability, precise position and speed feedback, high signal resolution 64 www.baumer.com Bearingless encoders Bearingless encoders Incremental & quasi-absolute Installed in no time at all. The adjustable magnetic strap is buckled like a belt on the drive or generator shaft and thus allows to work with even the largest diameters. The lock is welded securely to the magnetic belt for maximum tractive force, holding the belt securely on the shaft. The sensing head allows for very high resolutions and large mechanical backlash. Bearingless encoders www.baumer.com 65 Bearingless encoders Absolute Hollow shaft max. ø340 mm. Singleturn variants. SSI and CANopen® interface Additional square wave and sine signals Wide axial backlash ±3 mm For any shaft the matching installation principle HDmag Features Wearfree encoder hollow shaft ø16...80 mm MHAP 100 Wearfree Through encoder hollow shaft ø50...180 mm MHAP 200 Wearfree Through encoder hollow shaft Through Through – – – ø101.3 mm 120 x 30 x 90 mm ø203.1 mm 120 x 30 x 78 mm ø406.8 mm 120 x 30 x 78 mm ø30 mm ø16...80 mm ø50...180 mm ø70...340 mm Radial – Radial ≤65536 / 16 bit ±0.3° (-40...+85 °C) ±0.25° (+20 °C) 1024...8192 – -40...+85 °C IP 67 ≤6000 rpm – Radial – ≤131072 / 17 bit – – – – – – – 1...131 072 1...8192 -20...+85 °C IP 66, IP 67 ≤8000 rpm 1...262 144 1...16 384 1...524 288 1...32 768 ≤4000 rpm ≤2000 rpm ø30 mm MHAD 50 Product family Interface - SSI - CANopen® Function principle Sensing method Magnetic wheel diameter Dimensions (sensing head) Voltage supply Output stage - TTL/RS422 - HTL/push-pull - SinCos 1 Vpp Output signals Shaft type - Through hollow shaft Connection - Flange connector M12 - Flange connector M23 - Cable Resolution Absolute accuracy Pulses per revolution Sine waves per revolution Operating temperature Protection Operating speed 66 www.baumer.com Wearfree Singleturn Magnetic ø50 mm 55 x 36 x 20 mm 4.5...30 VDC encoder hollow shaft ø70...340 mm MHAP 400 – A+, B+, A-, B- Bearingless encoders Bearingless encoders Absolute Compact kit design ø30...58 mm. Singleturn and multiturn variants. All common fieldbus & EtherNet interfaces Integrated interface or modular bus covers Hollow shaft ø12 mm SSI and parallel interface MAGRES Features Product family Interface - SSI - Parallel - CANopen® - DeviceNet - Profibus-DP - SAEJ1939 - EtherCAT/PoE - EtherNet/IP - Powerlink - Profinet Function principle Sensing method Size (housing) Voltage supply Shaft type - Ring magnet bore Connection - Flange connector M9 - Flange connector M12 - Cable - Bus cover Resolution Steps per turn Number of turn Absolute accuracy Operating temperature Protection Operating speed Encoder kit – size ø30 mm Integrated interfaces BMSK 30 BMMK 30 - MAGRES - MAGRES Encoder kit – size ø55 mm Integrated interfaces BMMK 55 BMSK 55 - MAGRES - MAGRES Encoder – – – | – – – – – – – – – Multiturn | Singleturn Magnetic ø30 mm 5 VDC ±10 %, 10...30 VDC – – – – – – – Multiturn – – – – – – – Multiturn | Singleturn Multiturn | Singleturn ø55 mm kit – size ø58 mm Integrated interfaces BMMK 58 BMSK 58 - MAGRES - MAGRES Encoder kit – size ø58 mm Modular bus cover BMMK 58 BMSK 58 flexible flexible | Singleturn ø58 mm 10...30 VDC ø5...8 mm ø6 mm ø12 mm ø12 mm Radial, axial – Radial, axial – ≤25 bit | ≤10 bit ≤1024/10 bit ≤32768/15 bit | – ±1° -20...+85 °C IP 67 ≤6000 rpm – Radial Radial – ≤30 bit | ≤12 bit ≤4096/12 bit ≤262144/18 bit | – – Radial, axial Radial, axial – ≤30 bit | ≤12 bit – – – Radial ≤30 bit ≤262144/18 bit | – ≤262144/18 bit | – IP 69K IP 67 Bearingless encoders | ≤12 bit www.baumer.com 67 Magnetic rotary encoders Absolute Miniature designs down to 20 mm. Angular range through 360°. Linearized analog output signals Max. resolution 0.09° With magnet rotor Features Sensor Linear housing M18x1 angular range 270° Output signal 4...20 mA Sensor housing M18x1 angular range 360° linear Output signal 0...4.3 VDC Linear Product family MDRM 18 (I-Type270°) Sensor housing Dimensions (sensing head) Sensing distance Output circuit Output signal Angular range Resolution Response time Connection Cylindrical threaded 18 mm 5 mm (with magnet rotor MSFS) Current output Voltage output 4...20 mA 0...4.3 VDC 270° linear 360° linear 1.41° <2 ms Cable 2 m Mating connector M12 15...30 VDC 4.7...7.5 VDC -40...+85 °C IP 67 Voltage supply Operating temperature Protection 68 www.baumer.com Bearingless encoders MDRM 18 (U-Type360°) Sensor housing rectangular Linear angular range 270° Output signal 4...20 mA MDFM 20 (I-Type270°) Sensor housing rectangular Linear angular range 360° Output signal 0...4.3 VDC MDFM 20 (U-Type360°) Rectangular 20 x 30 x 8 mm 4 mm (with magnet rotor MSFS) Current output Voltage output 4...20 mA 0...4.3 VDC 270° linear 360° linear 0.09° <4 ms Cable 2 m Cable 2 m Mating connector M8 Mating connector M12 15...30 VDC 4.7...7.5 VDC Linear bearingless encoders Incremental Size 10 mm. Unlimited measuring range. Square wave output signals Max. resolution 0.02 mm With magnetic belt Features Linear measuring system signals A 90° B with index pulse Output circuit push-pull or RS422 MIL10 Output Product family Size (sensing head) Dimensions (sensing head) Sensing distance Interpolation Movement speed Output circuit Output signal Resolution System-Accuracy Connection Voltage supply Operating temperature Protection Rectangular 10 x 15 x 45.5 mm 0.1...0.6 mm Factor 20, 50, 100 <5 m/s (resolution 5 µm) <10 m/s (resolution 10 µm) <25 m/s (resolution 25 µm) HTL/Push-pull TTL/RS422 A 90° B 5 µm (factor 4 evaluation) 10 µm (factor 4 evaluation) 25 µm (factor 4 evaluation) ±(0.02 mm +0.04 mm x magnetic belt length) Cable 2 m Cable 0.3 m with connector M12 10...30 VDC, 5 VDC ±5 % -40...+85 °C IP 66, IP 67 Bearingless encoders www.baumer.com 69 Linear measurement made easy. Absolute cable transducer BMMS K50 with max. 5 m measuring length. Cable transducers Easy attachment – reliable results. Baumer cable transducers are the easiest and most reliable solution to acquire linear distance and position. Linear measurement covers virtually the entire range up to 50 meters. Particularly conceived for industrial applications, the high-quality cable-pulls are extremely durable. They always provide reliable measuring results and allow for both system integration and retrofit. Cable-pulls go together with virtually any encoder. You have the choice – the cable-pull with optimum measuring length used in combination with the matching incremental encoder or absolute interface. Redundant variants MAGRES BMMS redundant encoders utilize two robust magnetic sensing systems. Each provides an individual output signal to ensure ultimate signal availability. An integrated monitoring system compares these two values and will output an error message in the event of failure. The monitoring system will relieve the master control, simultaneously cutting down on cabling effort and cost. Cable transducers www.baumer.com 71 Cable transducers Absolute Size up to 120 mm. Max. measuring length 7.5 m. Cable-pulls with absolute multiturn encoder Analog, CANopen ® and SSI Compact housing Features Product family length max. 3.4 m Absolute encoders BMMS K34 Interface - SSI - Analog / redundant - CANopen® / redundant Sensing method Size Voltage supply / / Magnetic 88 x 88 x 66 mm 8...30 VDC Connection - Flange connector M12 - Cable Measuring length Resolution - SSI, CANopen® - Analog Linearity Operating temperature Protection (encoder) Materials 72 www.baumer.com Measuring Measuring length max. 5m Absolute encoders BMMS K50 Measuring length max. 7.5 m Absolute encoders BMMS M75 Measuring length max. 4.7 m Absolute encoders GCA5 – Radial Radial 3400 mm 0.1 mm/step 12 bit ±0.6 % -40...+85 °C IP 65 (encoder) / / / –/ 88 x 88 x 66 mm 120 x 120 x 70 mm 104 x 104 x 65 mm 8...30 VDC (Analog) 10...30 VDC (CANopen®) 5000 mm 7500 mm 4700 mm ±0.5 % ±0.2 % ±1 % Cable-pull housing: plastic Encoder: Aluminium Cable: Stainless steel with coating Cable transducers / / IP 67 (housing) IP 54 (cable outlet) Housing: plastic Cable: Stainless steel with coating Cable transducers Absolute & incremental Size up to 200 mm. Max. measuring length 50 m. Utmost flexilbility in the combination of encoder and cable-pull High operational reliability and longlife Highest resolution and linearity Features Product family Interface - SSI - BiSS-C - CANopen® / SAEJ1939 - DeviceNet - Profibus-DP - EtherCAT / PoE - EtherNet/IP - Powerlink - Profinet Function principle Sensing method Size Voltage supply Output stage - TTL/RS422 - HTL/push-pull Connection - Flange connector M12, M23 - Cable - Bus cover Measuring length Pulses per revolution Resolution Linearity Operating temperature Protection (encoder) Materials Options Measuring Measuring Measuring Measuring Absolute length 2.1 m or incremental Absolute Absolute Absolute encoder GCI2 – – – – – – – – – Incremental Optical 60 x 60 mm 5 VDC 4.75...30 VDC length 3 m or incremental length 5...15 m or incremental length 30...50 m or incremental | GCA2 encoder GCI4 | GCA4 encoder GCI15 | GCA15 encoder GCI50 | GCA50 | | | / | | | | | | | Absolute – – – – – – – – – Incremental | | | / | | | | | | | Absolute – – – – – – – – – Incremental | | | / | | | | | | | Absolute – – – – – – – – – Incremental | | | / | | | | | | | Absolute | 10...30 VDC | 96 x 96 x 56 mm 5 VDC | 10...30 VDC 4.75...30 VDC | |– |– |– |– 115 x 115 x 82.5 - 180.5 mm 200 x 200 x 268 - 333.5 mm 5 VDC | 10...30 VDC 5 VDC | 10...30 VDC 4.75...30 VDC | 4.75...30 VDC | |– |– Radial, axial Radial, axial Radial 2100 mm 3000 mm 5000...15 000 mm ≤80 000 |– ≤80 000 |– ≤80 000 |– – | ≤36 bit – | ≤36 bit – | ≤36 bit ±0.01 % ±0.02 % (3...7.5 m), ±0.01 % (10...50 m) -20...+85 °C IP 65 Cable-pull housing: plastic Cable-pull housing: Aluminium Encoder: Aluminium Encoder: Aluminium Cable: Stainless steel with Cable: Stainless steel with coating coating Operating temperature -40...+85 °C |– |– 30 000...50 000 mm ≤80 000 |– – | ≤36 bit Cable transducers www.baumer.com 73 Solutions for every scenario. Absolute encoder / ATEX X 700 with bus cover For very special applications SIL, Ex, stainless steel and offshore encoders Signal processing Whether in hazardous areas, extremely corrosive environments or for demanding functional safety requirements – we are your strong partner. Baumer is competent in all fields of application, for example offshore oil rigs or wind turbines. This expertise is confirmed by relevant certifications of compliance to SIL, ATEX, IECEx, DNV and UL standards approved by recognized testing institutes. Certifications Ever-extending IECEx certification of our explosion-protected HeavyDuty incremental encoders ensures compliance to most demanding international safety directives. Hence, the encoders are approved for use throughout all 30 countries supporting the IECEx standard. International certification provides particular benefit to OEMs when exporting their machines and systems. For very special applications www.baumer.com 75 For very special applications Explosion-proof incremental encoders Explosion protection Ex II 2D / 2G or Ex II 3D. With ATEX and IECEx certification. Size 63...160 mm Square wave and sine signals Features Solid shaft with EURO flange B10 ATEX-/IECEx certification SinCos signal with LowHarmonics EEx OG 9 | EEx OG 9 S Product family Sensing method Size (housing) Voltage supply Optical ø120 mm 5 VDC ±5 % 9...26 VDC 9...30 VDC Output stage - TTL/RS422 - HTL/push-pull - SinCos 1 Vpp Output signals Shaft type - Solid shaft - Blind hollow shaft - Through hollow shaft Flange Connection - Terminal box - Flange connector M12, M23 - Cable Pulses per revolution Sine waves per revolution Operating temperature Protection Operating speed Max. shaft load Explosion protection Options 76 www.baumer.com | ø115 mm | 5 VDC ±5 % | 9...30 VDC | |– |– – | K1, K2, K0 + inverted ø11 mm – – EURO flange B10 Through hollow shaft approval EEx HOG 161 shaft with clamping Solid shaft with clamping or synchro flange flange Blind or through hollow Stainless steel housing ATEX certification shaft ATEX-/IECEx approval X 700 - incremental Ex EIL580 - OptoPulse® ø160 mm 5 VDC ±5 % 9...26 VDC 9...30 VDC ø58 mm 5 VDC ±5 % 8...30 VDC 4.75...30 VDC ø70 mm 4.75...30 VDC – – A 90° B, N + inverted – – – ø30...70 mm – ø6 mm, ø10 mm ø8...15 mm ø8...15 mm Clamping/synchro flange ø10 mm – – Clamping flange – Radial / axial Radial / axial / tangential 100...5000 – -40...+85 °C – – Axial 5...5000 – -25...+70 °C ATEX-/IECEx Radial – – – 1...5000 |– 250...5000 – | 1024...2048 – -20...+55 °C -20...+58 °C (IP 56) -20...+66 °C (IP 54) IP 56 IP 54, IP 56 ≤5600 rpm ≤5600 rpm Solid IP 65, IP 67 ≤12 000 rpm (IP 65) ≤6000 rpm (IP 67) ≤450 N axial, ≤650 N radial ≤450 N axial, ≤650 N radial ≤40 N axial, ≤80 N radial Ex II 2G (ATEX/IECEx) Ex II 2G (ATEX/IECEx) Ex II 3D (ATEX) Cable gland | – Cable gland M20x1.5 – M20x1.5 | For very special applications IP 67 ≤6000 rpm ≤60 N axial, ≤50 N radial Ex II 2D/2G (ATEX) – For very special applications Explosion-proof absolute encoders Explosion protection Ex II 2D / 2G. With ATEX certification. Size 70 mm SSI, CANopen ®, RS485, Profibus-DP Features Solid shaft with clamping flange Stainless steel housing ATEX certification Solid shaft with clamping flange Stainless steel housing ATEX certification Solid shaft with clamping flange Stainless steel housing ATEX certification Solid Product family X 700 - SSI X 700 - RS485 X 700 - CANopen® X 700 - Profibus-DP – – – – – – Interface - SSI - RS485 - CANopen® - Profibus-DP Function principle Sensing method Size (housing) Voltage supply Shaft type - Solid shaft Flange Connection - Cable gland Resolution Steps per turn Number of turn Absolute accuracy Operating temperature Protection Operating speed Max. shaft load Explosion protection – – – Multiturn | Singleturn Optical ø70 mm 10...30 VDC – – Multiturn | Singleturn – Multiturn | Singleturn shaft with clamping flange Stainless steel housing ATEX certification Multiturn | Singleturn ø10 mm Clamping flange Axial ≤25 bit | ≤14 bit ≤25 bit | ≤14 bit ≤8192/13 bit | ≤16384/14 bit ≤8192/13 bit | ≤16384/14 bit ≤4096/12 bit | – ≤4096/12 bit | – ±0.025° -25...+60 °C IP 67 ≤6000 rpm ≤60 N axial, ≤50 N radial Ex II 2D/2G (ATEX) Bus cover, radial ≤25 bit | ≤14 bit ≤25 bit | ≤14 bit ≤8192/13 bit | ≤16384/14 bit ≤8192/13 bit | ≤16384/14 bit ≤4096/12 bit | – ≤4096/12 bit | – For very special applications www.baumer.com 77 For very special applications Redundant absolute encoders Two sensing systems. For maximum application availability. Size 50...120 mm SSI, CANopen®, analog Features Product family Interface - Analog redundant - SSI redundant - SSI + Resolver - CANopen® redundant Function principle Sensing method Size (housing) Voltage supply Output stage - Analog - Absolute Absolute encoders shaft with clamping or synchro flange Blind hollow shaft Cable-pull Solid Measuring BMMV 58 BMSV 58 BMMS K34 BMMS K50 | BMMH 58 | BMSH 58 – – Multiturn or singleturn Magnetic ø58 mm 8...30 VDC encoders length 3.4...7.5 m | BMMS M75 – – Absolute encoders shaft with clamping flange SSI / integrated resolver Bearingless ATD 2S B14 Y24 MHAD 50 - HDmag – – – Solid encoders with two sensor heads Through hollow shaft ø30 mm – Multiturn – Multiturn or singleturn Singleturn ø58 mm (encoder) 8...30 VDC ø58 mm 10...30 VDC ø55 x 36 x 20 mm 4.5...30 VDC - Resolver Shaft type - Solid shaft - Blind hollow shaft - Through hollow shaft Connection - Flange connector M12 - Flange connector M23 - Cable Resolution Steps per turn Number of turn Absolute accuracy – – Pole pairs 1 = 2 poles – SSI-Daten: Linedriver RS485 CANopen®: CAN-Bus, LV (3.3 V) – ø6 / ø10 mm | – – | ø12 mm – |– – – – ø10 mm – – – – ø30 mm Radial – Radial ≤30 bit ≤4096/12 bit ≤262 144/18 bit ±1° Radial – Radial – – – 0.1 mm/step – Radial – ≤24 bit 4096/12 bit 4096/12 bit – Operating temperature Protection Operating speed Max. shaft load -20...+65 °C IP 65 ≤6000 rpm ≤40 N axial | – ≤60 N radial | -40...+65 °C -30...+85 °C – – ≤5000 rpm ≤40 N axial ≤60 N radial Radial – Radial ≤16 bit ≤65 536/16 bit – ±0.3° (-40...+85 °C) ±0.25° (+20 °C) -40...+85 °C IP 67 ≤6000 rpm – 78 www.baumer.com 0...10 V / 0.5...4.5 V / 4...20 mA 0...10 V / 0.5...4.5 V / 4...20 mA – CANopen® SSI-Daten: Linedriver RS485 CANopen® For very special applications For very special applications SIL encoders incremental and absolute With SIL2 and SIL3 certification. For quick implementation of your system concepts. Size 58...105 mm Square wave and sine signals Features Sine encoders hollow shaft SIL2/SIL3 approval Incremental encoders shaft with clamping or synchro flange SIL2 approval Sine Absolute Through Solid Cone Solid Product family ITD22H00 SIL GI357 HOGS 100S encoder SSI shaft ø10 mm Adjustable incremental tracks PLd/SIL2 approval GBA2W Function principle Sensing method Size (housing) Voltage supply – Optical ø58 mm 5 VDC ±10 % – – Singleturn ø58 mm 24 VDC +20/-50 % ø105 mm 5 VDC ±10 % 7...30 VDC ø58 mm 24 VDC ±10 % – – – Output stage - TTL/RS422 - HTL/push-pull - SinCos 1 Vpp Output signals Shaft type - Cone shaft 1:10 - Solid shaft - Blind hollow shaft - Through hollow shaft Flange Connection - Terminal box - Flange connector M12, M23 - Cable Resolution Pulses per revolution Sine waves per revolution Operating temperature Protection Operating speed Max. shaft load Approval – – A, B, N – A 90° B + inverted – – – ø10, ø12, ø14 mm – – – Tangential – – 1024, 2048 -30...+100 °C IP 65 ≤6000 rpm – SIL2 or SIL3 compliant in redundant use encoders shaft Blind hollow shaft PLd/SIL2 approval K1 (A+), K2 (B+), K0 (R+) + inverted – A 90° B + inverted SSI absolute – ø6 mm / ø10 mm – – Clamping or synchro flange ø17 mm – ø16 mm – – – ø10 mm – – Clamping flange – Radial, axial – – 5...5000 – -25...+85 °C IP 54 (without shaft seal) IP 65 (with shaft seal) ≤10000 rpm ≤20 N axial, ≤40 N radial SIL2 compliant to IEC 61508 Radial – – – – 1024...5000 -25...+85 °C IP 66 – Radial – 8192/13 bit / 65536/16 bit 4096 – -20...+85 °C IP 67 ≤10000 rpm ≤3000 rpm ≤250 N axial, ≤400 N radial ≤20 N axial, ≤40 N radial Pld/SIL2 approval PLd/SIL2 approval (incremental) For very special applications www.baumer.com 79 For very special applications Stainless steel incremental encoders V2A and V4A. Max. 10 000 pulses per revolution. Size 58...89 mm Square wave and sine signals Features Through hollow shaft per revolution 5...6000 Pulses Solid shaft with clamping flange Pulses per revolution 5...6000 Blind Blind Pulses Pulses GE355 ITD21 A4 Y65 Product family GE333 Sensing method Size (housing) Voltage supply Output stage - TTL/RS422 - HTL/push-pull - SinCos 1 Vpp Output signals Shaft type - Solid shaft - Blind hollow shaft - Through hollow shaft Connection - Cable Pulses per revolution Sine waves per revolution Operating temperature Optical ø58 mm 5 VDC ±10 %, 4.75...30 VDC, 10...30 VDC | GF355 hollow shaft per revolution 200...6000 hollow shaft per revolution max. 10 000 Sine waves per revolution 1024...2048 ITD 40 A4 | ITD 42 A4 Y141 ø89 mm 5 VDC ±5 %, 8...30 VDC |– |– – | A, B, N + inv. | A, B, N – A 90° B, N + inverted – – – – ø12 mm ø10 mm – – – – ø10...14 mm – |– ø20...27 mm | – – | ø20...27 mm Radial / axial 5...6000 – -25...+85 °C Radial 200...6000 – -20...+85 °C Radial 2000...10000 | – – | 1024...2048 -20...+70 °C | -20...+85 °C Protection Operating speed Max. shaft load Material Radial 5...6000 – -25...+100 °C (5 VDC) -25...+85 °C (24 VDC) IP 65 ≤6000 rpm – Stainless steel: 1.4305 IP 66 ≤3000 rpm Options – IP 67 ≤10 000 rpm ≤20 N axial, ≤40 N radial Stainless steel:| Stainless steel: | 1.4404 1.4305 – IP 67 ≤2500 rpm – Stainless steel:| Stainless steel 1.4305 | Cable with connector 80 www.baumer.com For very special applications Stainless steel: 1.4305 Cable with connector For very special applications Stainless steel absolute encoders V2A and V4A. Size 58 mm SSI, fieldbus, real time EtherNet SAE J1939 MAGRES hermetic Features Solid shaft with clamping flange Integrated interfaces Solid shaft with clamping or synchro flange Through hollow shaft Modular bus cover Solid shaft with clamping flange Hermetically sealed Integrated interfaces Solid Product family GE244 GEMMW BMMV 58 MAGRES hermetic BMMV 58 flexible MAGRES hermetic Interface - SSI - CANopen® - DeviceNet - Profibus-DP - SAEJ1939 - EtherCAT/PoE - EtherNet/IP - Powerlink - Profinet – – – – – – – – Function principle Sensing method Size (housing) Voltage supply Shaft type - Solid shaft - Through hollow shaft Connection Resolution Steps per turn Number of turn Absolute accuracy Operating temperature Protection Operating speed Max. shaft load Material GE404 GEMMH – shaft with clamping flange Hermetically sealed Modular bus cover – – 1) 1) 1) 1) 1) 1) – – – – – 1) 1) Singleturn | Multiturn Optical ø58 mm 10...30 VDC Multiturn Multiturn Magnetic Multiturn ø10 mm – M23 radial 14 bit | 26 bit ≤16384/14 bit | ≤4096/12 bit | ≤16384/14 bit – ±0.025° -25...85 °C IP 67 ≤6000 rpm ≤20 N axial ≤40 N radial Stainless steel: 1.4305 / 1.4404 ø6, ø10 mm | – – | ø12...14 mm Bus cover cable gland 29 bit ≤8192/13 bit ≤65 536/16 bit ø10 mm – Bus cover M12 ≤29 bit ≤8192/13 bit ≤65 536/16 bit ±1° -40...+85 °C IP 68, IP 69 K ≤20 N axial | – ≤40 N radial | Stainless steel: 1.4305 ≤120 N axial (combined), ≤280 N radial (combined) ≤270 N axial (single load) – ≤30 bit ≤4096/12 bit ≤262 144/18 bit 1) on request For very special applications www.baumer.com 81 For very special applications Offshore incremental encoders For use in C5M environments. Size ø58...800 mm Square wave and sine signals Features Solid shaft with clamping or synchro flange Product family GI355-C Sensing method Size (housing) Size (magnetic wheel) Voltage supply Optical ø58 mm 5 VDC ±10 % 4.75...30 VDC 10...30 VDC Output stage - TTL/RS422 - HTL/push-pull - HTL-P (Power Linedriver) - SinCos 1 Vpp Output signals Output frequency - Solid shaft - Cone shaft 1:10 - Blind hollow shaft - Through hollow shaft Flange – – A 90° B, N + inverted ≤150 kHz ø10 mm | ø6 mm – – – Clamping | Synchro flange | flange Connection - Flange connector M23 - Cable - Terminal box Pulses per revolution Sine waves per revolution Operating temperature Protection Operating speed Max. shaft load Explosion protection Corrosion protection Options 82 www.baumer.com | GI356-C Radial / axial Radial / axial – 5...6000 – -25...+85 °C (-25...+100 °C) IP 54, IP 65 ≤10 000 rpm ≤20 N axial, ≤40 N radial – For C5M environments compliant to ISO 12944-2 With SIL2 certification: GI357 For very special applications Cone shaft or blind hollow shaft High protection IP 67 Through hollow shaft Through hollow shaft encoders Pulses per revolution 64...32 768 MHGE 100 - | MHGE 800 | HDmag HDmag HOG 11 HOG 131 ø105 mm ø130 mm 5 VDC ±5 % 9...30 VDC 5 VDC ±5 % 9...26 VDC 9...30 VDC – – – – K1, K2, K0 + inverted ≤120 kHz – ø17 mm ø12...20 mm – – – K1, K2, K0 + inverted ≤120 kHz – – – ø16...36 mm – A+, B+, R+ , A-, B-, R≤300 kHz – – – ø16...80 mm | ø650...740 mm – – – Radial 300...2500 – -30...+85 °C IP 67 ≤6000 rpm ≤250 N axial, ≤400 N radial Ex II 3G IIC / 3D IIIC (ATEX) Corrosion and seawater proof – – Radial 2048...3072 – -40...+100 °C IP 56 ≤6000 rpm ≤300 N axial, ≤500 N radial Ex II 3G IIC / 3D IIIC (ATEX) Radial – – 64...4096 | 512..32 768 64 | 512 -40...+100 °C IP 67 (sensor head) ≤8000 rpm | ≤1000 rpm – – DNV certification – DNV certification Bearingless Magnetic 100 x 40 x 65 mm ø99.9...813 mm Rectangular: 4.75...30 VDC Sine: 5 VDC For very special applications Offshore absolute encoders For use in C5M environments. Size ø58...122 mm SSI, fieldbus, real time EtherNet New Features Solid Product family GM400-C Interface - SSI / SSI with incremental - CANopen® - DeviceNet - Profibus-DP - EtherCAT - Profinet – – – – – – – – – – Multiturn Optical ø58 mm 10...30 VDC Multiturn Function principle Sensing method Size (housing) Voltage supply Shaft type - Solid shaft - Cone shaft 1:10 - Blind hollow shaft - Through hollow shaft Flange Connection Resolution Steps per turn Number of turn Absolute accuracy Protection Operating temperature Operating speed Max. shaft load Corrosion protection Options shaft with clamping or synchro flange | GM401-C Through hollow shaft G0M2H-C / | G0A2H-C / Solid shaft with clamping or synchro flange Cone, solid, blind or through hollow shaft Double-sided mounting GXMMW1) PMG 10 / / | / | |– | | | – | Singleturn ø58 mm 10...30 VDC ø10 mm | ø6 mm – – – – – – ø12-14 mm Clamping | Synchro – flange | flange Flange connector M23 Flange connector M23 cable cable ≤30 bit ≤26 bit | ≤14 bit ≤16384/14 bit | ≤16384/14 bit ≤16384/14 bit ≤65536/16 bit ≤4096/12 bit | – ±0.025° ±0.025° IP 54, IP 65 IP 54 (IP 65 optional) -25...+85 °C -25...+85 °C ≤6000 rpm ≤6000 rpm ≤20 N axial, ≤40 N radial – For C5M environments compliant to ISO 12944-2 Additional incremental signals | HMG 10 Multiturn Multiturn / Singleturn ø58 mm 10...30 VDC ø115 mm 9...30 VDC ø6 mm, ø10 mm – – – Clamping flange, synchro flange Bus cover with M12 or cable gland ≤28 bit ≤8192/13 bit ≤65536/16 bit ±0.025° IP 54, IP 65 -25...+85 °C ≤6000 rpm ≤20 N axial, ≤40 N radial Corrosion and seawater proof ø11 mm |– – | ø17 mm – | ø12...20 mm – | ø12...20 mm EURO flange | – B10 | Bus cover, terminal box, connector M12 or M23 ≤40 Bit ≤1 048 576/20 Bit ≤1 048 576/20 Bit – IP 66, IP 67 -40...+100 °C ≤12000 rpm ≤450 N axial, ≤650 N radial | ø105 mm 1) on request For very special applications www.baumer.com 83 For very special applications Signal processing Digital converters. Level conversion and potential separation For extended signal transmission length TTL, HTL and SinCos Features Conversion Conversion Conversion Conversion Signal TTL to TTL regeneration Signal HTL to TTL regeneration Signal Signal HEAG 152 TTL to HTL regeneration Product family HEAG 151 Size Voltage supply Inputs - Number - TTL/RS422 - HTL/push-pull Outputs - Number - TTL/RS422 DIN rail housing 50 x 75 x 55 mm 5 VDC ±5% 9...26 VDC 1 1 1 – HEAG 153 HEAG 154 1 – – – 1 1 - HTL/push-pull Input signals Output signals Output circuit Connection Consumption Input frequency Operating temperature Protection – K1, K2, K0 + inverted K1, K2, K0 + inverted Optocoupler Screw terminals ≤5 mA 200 kHz -20...+50 °C IP 20 – 84 www.baumer.com For very special applications 120 kHz HTL to HTL regeneration 1 – 1 – 200 kHz 120 kHz For very special applications Signal processing Precision interpolators and signal converter. Enhanced resolution and signal interpolation Up to three signal outputs TTL, HTL and SinCos Features Precision interpolator for signal conversion SinCos to TTL/HTL Additional signal interpolation Precision Precision Splitter Converter Precision Product family HEAG 158 HEAG 159 Size Voltage supply Inputs - Number - TTL/RS422 - HTL/push-pull - SinCos 1 Vpp Outputs - Number - TTL/RS422 Surface mount housing 122 x 122 x 80 mm 10...30 VDC 5 VDC ±5%,10...30 VDC - HTL/push-pull - SinCos 1 Vpp - Error output Input signals Output signals Connection Consumption Input frequency Operating temperature Protection Options sine multiplier SinCos to multiple SinCos interpolator splitter Converter SinCos to multiple SinCos Additional HTL or TTL signal interpolation HEAG 160 2 – – 2 – – 2 – – 3 2 – 4 – – – A+, A-, B+, B-, R+, RA+, A-, B+, B-, R+, RMating 3-pin connector M23 ≤150 mA (15 VDC) ≤500 mA (5 VDC), ≤300 mA (10...30 VDC) 400 kHz 0...+50 °C IP 65 A+, A-, B+, B-, R+, R-, Error For very special applications www.baumer.com 85 For very special applications Signal processing Fiber-optic transmitter. Interference-resistant fiber-optic transmitter For long-distance transmission and EMC-critical environments TTL and HTL Features Product family Size Voltage supply Inputs - Number - TTL/RS422 - HTL/push-pull - LWL Outputs - Number - TTL/RS422 - HTL/push-pull - LWL Input signals Output signals Connection - Screw terminals - Cable gland M16 - Cable gland M20 Max. load current Operating temperature Protection 86 www.baumer.com Signal conversion TTL to LWL For EMC-critical environments HEAG 171 Signal conversion HTL to LWL For EMC-critical environments HEAG 172 Signal conversion LWL to TTL For EMC-critical environments HEAG 173 Signal conversion LWL to HTL For EMC-critical environments HEAG 174 Surface mount housing 122 x 122 x 80 mm 5 VDC ±5%, 9...26 VDC 9...26 VDC DIN rail housing 50 x 75 x 55 mm 5 VDC ±5% 10...30 VDC 4 3 – – 3 – – 3 – 4 – – – – 4 – 4 – 3 – – – – LWL 1, 2, 3 K1, K2, K3 + inverted K1, K2, K3, K4 + inverted LWL 1, 2, 3, 4 – 200 mA -20...+70 °C IP 65 For very special applications – – – – 60 mA -20...+50 °C IP 20 – – For very special applications Signal processing Fiber-optic transmitter. Interference-resistant fiber-optic transmitter For long-distance transmission and EMC-critical environments TTL and HTL Features Product family Size Voltage supply Inputs - Number - TTL/RS422 - HTL/push-pull - LWL Outputs - Number - TTL/RS422 - HTL/push-pull - LWL Input signals Output signals Connection - Screw terminals - Cable gland M16 - Cable gland M20 Max. load current Operating temperature Protection Signal conversion TTL to LWL For EMC-critical environments HEAG 175 Signal conversion HTL to LWL For EMC-critical environments HEAG 176 DIN rail housing 50 x 75 x 55 mm 5 VDC ±5%, 9...26 VDC 9...26 VDC 3 3 – – – – 3 – 3 – – – K1, K2, K3 + inverted LWL 1, 2, 3 – – 75 mA -20...+50 °C IP 20 – – For very special applications www.baumer.com 87 A secure hold during tilt and vibration. Inclination sensor GIM500. Inclination & acceleration sensors Absolute precise and robust. Baumer inclination sensors of the GIM series detect the inclination angle towards the horizontal line at machines and machine equipment. Typical applications are construction or agricultural vehicles in mobile automation. As particular construction benefit, an accessible rotary shaft during installation is not required. To meet the ever-growing requirements in mobile automation, the Baumer GIM inclination sensors provide versatile interface options such as CANopen®, SAEJ1939 or analog current and voltage outputs. Besides the very robust mechanical design, GIM500 excels with outstanding electromagnetic capability and E1 type approval compliant to automotive directive 2006/28/EG. Baumer acceleration sensors of the GAM900 series supply the master control with precise acceleration information via CANopen® or analog interface. SIL2/PLd-certified acceleration sensor GAM900S acts as a two-in one device replacing conventional sensorics for monitoring shock and vibration, for example in wind turbines: acceleration sensors to detect vibration in threeaxis direction and mechanical limit switches with relay contact as link in the safety chain. Thanks to SIL2/PLd-certified limit monitoring, GAM900S will simplify the equipment’s safety assessment and implementation of machine directive 2006/42/EG including „vibration monitoring“ as safety function requirement. MEMS technology Baumer inclination and acceleration sensors are working with sensor elements based on MEMS technology (micro electro mechanical system). Compared with conventional technologies, the MEMS sensor elements excel with their compact design, high cost efficiency and ultimate durability under harsh conditions. The MEMS sensor elements used by Baumer have been specially qualified for the use in harsh industrial environments, and their long-term availability is ensured. Inclination & acceleration sensors www.baumer.com 89 Inclination sensors Application-specific scaling One and two-dimensional. Compact design. Analog, CANopen®, Profibus-DP and SAEJ1939 Robust metal or plastic housing MEMS technology E1-certification Features Sensing Sensing Sensing Sensing Product family GIM150 GIM200 GIM500 GNAMG Interface - Analog / redundant - CANopen® / SAEJ1939 - Profibus-DP - Switching output Sensing method Size (housing) Voltage supply Connection / –/– – – – –/– – – MEMS 33.7 x 33.7 x 7 mm 5 VDC Cable Resolution Accuracy - Sensing range 360° - Sensing range ±15° - Sensing range ±30° - Sensing range ±60° Operating temperature Protection Options range: one-dimensional 360° two-dimensional ±5°/±15°/±30°/±60° range: one-dimensional 360° two-dimensional ±5°/±15°/±30°/±60° range: one-dimensional 360° two-dimensional up to ±60° / 0.02° 0.02° – – MEMS 48 x 24 x 52 mm 8...36 VDC Cable Flange connector M12 0.025° ±3.6° ±0.15 ±0.3° ±0.6° -20...+70 °C IP 66 (flange connector M12) IP 67 (cable gland) – ±3.6° ±0.15 ±0.3° ±0.6° -40...+85 °C IP 67 ±0.1° ±0.1° ±0.1° ±0.1° -40...+85 °C IP 69k MEMS 84 x 72 x 35 mm 8...30 VDC Flange connector M12 – range: one-dimensional 360° two-dimensional ±15°/±30°/±60 /– – MEMS 99 x 60 x 5 mm 10...30 VDC Cable gland Flange connector M12 0.1° ±0.2° ±0.1° ±0.2° ±0.2° -25...+85 °C IP 66 (flange connector M12) IP 67 (cable gland) Seawater resistant Stainless steel Deutsch connector Operating temperature Max. ±90°, two-dimensional -40...+85 °C Measuring inclination even in harsh environments Inclination sensors detect the angle of inclination towards the horizontal line at machines and equipment. Acting as electronic water scale, they are ideal for measuring inclination angles, particularly where rotation shafts are difficult to access. Baumer inclination sensors significantly contribute towards improved safety, for example at cranes. The robust and saltwater-proof, IP 69K-rated aluminium die cast and plastic housing makes them ideal for industrial use in a rough ambiance. 90 www.baumer.com Inclination & acceleration sensors Acceleration sensors Measuring precision and safety Vibration and shock detection in three-axis direction. Redundant diversified sensing Offshore capable Analog and CANopen® Individually configurable filters Features Up Product family GAM900 Interface - Analog - CANopen® Sensing method Size (housing) Voltage supply Connection Frequency bands Resolution Accuracy 3σ (with band pass filtering) Measuring range Operating temperature Protection Material Optionen MEMS 2 x MEMS 55 x 30 x 90 mm 10...30 VDC Flange connector 1x or 2x M12 6 (configurable) 4 (configurable) <4 mg =35 mg (range ±1000 mg) =60 mg (range ±1000 mg) =10 mg (range ±250 mg) =15 mg (range ±250 mg) ±2 g -40...+85 °C IP 67 Aluminium or glass-fiber reinforced plastic Filter up to 150 Hz to two relay outputs for limit monitoring 3 axes detection, MEMS based Safe limit monitoring by relay output Redundante 3 axes detection, MEMS based SIL2/PLd approval GAM900S Functional safety with certificate The EC type-examination of the acceleration sensor GAM900S by the notified body TÜV Rheinland certifies the compliance with the increased requirements of the conformity assessment procedure according to the Machinery Directive. Further SIL2/PLd certified encoders complete the Baumer portfolio and simplify safety certification of the installation. Inclination & acceleration sensors www.baumer.com 91 Accessories Mounting accessories for hollow shaft encoders Mounting accessories for solid shaft encoders Programming and diagnostic tools Matching accessories for hollow shaft mount Matching accessories for solid shaft mount For encoder commissioning and configuration Stator couplings for ultra-precise mount with maximum installation flexibility Safe and easy anti-torsion spring washers and pins Torque supports for industry and HeavyDuty variants Shaft couplings to link drive shaft and encoder shaft Mounting clamp to secure encoder flange Adaptor flange and mounting angle for quick and safe encoder mount Flange adaptor, for example to change a clamping flange into a synchro flange Signal processing for interpolation, conversion, regenerating and as a switching relay, HTL, TTL, SinCos and fiber-optic Programming tools with GSD-/EDS-/ XML files as well as instruction manuals, USB adatpor and PC software Testing equipment for incremental encoders for consistent monitoring of encoder data PC software for display and evaluation 92 www.baumer.com Accessories Accessories Encoders and angular sensors Several mechanical and electric interface concepts as well as increasingly demanding applications call for appropriate accessories. With Baumer you will always encounter the matching mounting accessories like torque supports, spring washers, connectors and cables. Deployed in conjunction with incremental encoders, measuring wheels perform the task of length measurement or speed monitoring. Learn more at: www.baumer.com Varied connectors and cables Small and large measuring wheels Motor earthing units with hollow shaft Matching all encoders and angular sensors Measuring wheels – for any surface the optimum grip To discharge parasetic shaft currents Mating connector M12, M23, MIL and other standards Mating connector pre-assembled or for self-assembly Different cables, non-assembled Wheel material and surface profile depending on the application Circumference 20 or 50 cm For use in potentially explosive areas Hollow shafts from ø20 to ø42 mm For shaft diameters from 4 to 12 mm Accessories www.baumer.com 93 Index AMG 71 AMG 81 ATD 2A A4 ATD 2A B14 ATD2AH00 ATD 2B A4 ATD 2B B14 ATD 2S B14 Y24 ATD 4B A4 ATD 4B A4 Y11 ATD 4S A4 BDH HighRes BDK 16 BDT HighRes BDT Sine BHF HighRes BHF Sine BHG HighRes BHG Sine BHK 16 BHT Sine BMMH 30 BMMH 42 BMMH 58 BMMH 58 flexible BMMK 30 BMMK 55 BMMK 58 BMMK 58 flexible BMMS K34 BMMS K50 BMMS M75 BMMV 30 BMMV 30R BMMV 42 BMMV 58 BMMV 58 flexible BMMV 58 flexible - hermetic BMMV 58 - hermetic BMSH 30 BMSH 42 BMSH 58 BMSH 58 flexible BMSK 30 BMSK 55 BMSK 58 BMSK 58 flexible BMSV 30 BMSV 30R BMSV 42 BMSV 58 BMSV 58 flexible BNIV BRID 58S BRIH40 94 www.baumer.com Index 42 42 26 26 26 27 27 78 27 31 30 10 6 10 16 11, 14 16 11, 14 16 6 16 22 23 24, 78 24 67 67 67 67 72, 78 72, 78 72, 78 22 22 23 24, 78 24 25, 81 25, 81 22 23 24, 78 24 67 67 67 67 22 22 23 24, 78 24 14 9 7 BRIH 58S BRIV30 BRIV30 R BRIV 58K BRIV 58S DS93 DS 93 R EAL580-B EAL580-SC EAL580-SY EAL580-T EAM280 EEx GP 0,2 EEx HOG 161 EEx OG 9 EEx OG 9 S EIL580P-B EIL580P-SC EIL580P-SY EIL580P-T EIL580-B EIL580-S1 EIL580-SC EIL580-SQ EIL580-SY EIL580-T ES90 ES93 ES100 Ex EIL580 FS90 G0A2H G0A2H-C G0AMH G0M2H G0M2H-C G0MMH G0P5H G1I0H G1I0S G1M2H G1MMH G2M2H G2MMH G25 G0333 G0355 G0356 GA240 Parallel GA240 SSI GA241 Parallel GA241 SSI GAM900 GAM900S GBA2H 9 7 7 9 9 45 45 26, 27 26, 27 26, 27 26, 27 22 51 76 35, 76 76 15 15 15 15 8, 18 19 8 18 8 8, 18 44 44 44 76 44 26 83 28 26 83 28 26 12 12 30 31 30 31 18 11 10 10 26 26 26 26 91 91 27 GBA2S GBA2W GBAMH GBAMS GBAMW GBM2H GBM2S GBM2W GBM7S GBM7W GBMMH GBMMS GBMMW GBP5H GBP5S GBP5W GBPAH GBPAS GBPAW GBU5W GBUAH GBUAS GBUAW GCA2 GCA4 GCA5 GCA15 GCA50 GCI2 GCI4 GCI15 GCI50 GE244 GE333 GE355 GE404 GEMMH GEMMW GF355 GI355 GI355-C GI356 GI356-C GI357 GIM150 GIM200 GIM500 GM400 GM400-C GM401 GM401-C GNAMG GT 5 GT 7.08 GT 7.16 27 27, 79 29 29 29 27 27 27 27 27 29 29 29 27 27 27 27 27 27 27 27 27 27 73 73 72 73 73 73 73 73 73 81 80 80 81 81 81 80 10 82 10 82 79 90 90 90 26 83 26 83 90 52 52 52 Index GT 9 GTB 9.06 GTB 9.16 GTF 7.08 GTF 7.16 GTR 9 GXA2S GXA7W GXAMS GXAMW GXM2S GXM7S GXM7W GXMMS GXMMW GXP1W GXP5S GXP5W GXP8W GXU5W HEAG 151 HEAG 152 HEAG 153 HEAG 154 HEAG 158 HEAG 159 HEAG 160 HEAG 171 HEAG 172 HEAG 173 HEAG 174 HEAG 175 HEAG 176 HMG 10 HMG 10+DSL HMG 10+DSL.R HMG 161 HOG 10 HOG 10+DSL.E HOG 10+DSL.R HOG 10+ESL HOG 10+FSL HOG 10 G HOG 11 HOG 11+ESL HOG 11+FSL HOG 11 G HOG 16 HOG 28 HOG 71 HOG 75 HOG 86 HOG 86E HOG 86+FSL HOG 100 52 52 52 50 50 53 26 26 28 28 26 26 26 28 28, 83 26 26 26 26 26 84 84 84 84 85 85 85 86 86 86 86 87 87 42, 83 48 48 43 37 46 46 57 57 54 37, 82 57 57 54 38 39 36 36 36 36 57 37 HOG 131 HOG 163 HOG 165 HOG 165+DSL.E HOG 165+DSL.R HOG 220 HOGS 14 HOGS 71 HOGS 75 HOGS 100 HOGS 100S HOGS 151 HS35 HS35F HS35P HS35S ITD 01 A4 ITD 01 B14 ITD2PH00 ITD21 A4 Y65 ITD21H00 ITD22H00 ITD22H00 SIL ITD 40 ITD 40 A4 ITD 40 B10 ITD 41 ITD 41 B10 ITD 42 A4 Y79 ITD 42 A4 Y141 ITD49H00 ITD49H00 Sine ITD 61 ITD 67 ITD69H00 ITD69H00 Sine ITD 70 ITD 75 ITD89H00 ITD89H00 Sine KTD 3 KTD 4 MA20 MDFK 08 MDFM 20 (I-Type270°) MDFM 20 (U-Type360°) MDRM 18 (I-Type270°) MDRM 18 (U-Type360°) MHAD 50 MHAP 100 MHAP 200 MHAP 400 MHGE 100 MHGE 200 MHGE 400 38, 82 38 38 46 46 39 41 40 40 41 79 41 17, 18 12 15 17 6 6 14 80 11 17 79 12 80 19 12 19 17 80 60 60 13 60 61 61 13 13 61 61 53 53 19 60 68 68 68 68 66, 78 66 66 66 62, 82 62 62 MHGE 800 MHGP 100 MHGP 200 MHGP 400 MIL10 MIR 10 MIR 3000F MQR 3000F OG 9 OG 71 OGS 71 PMG 10 PMG 10+DSL PMG 10+DSL.R POG 10 POG 10+DSL.E POG 10+DSL.R POG 10+ESL POG 10+FSL POG 10 G POG 11 POG 11+ESL POG 11+FSL POG 11 G POG 86 POG 86E POG 86+ESL POG 86+FSL POG 86 G POG 90 POGS 90 RTD 1 B14 Y1 RTD 4 A4 Y2 TDP 0,2 TDP 0,2+ESL TDP 0,2+FSL TDP 0,2+OG9 TDP 0,09 TDP 0.09+FSL TDP 13 TDPZ 0,2 TDPZ 0,2+ESL TDPZ 0,2+FSL TDPZ 0,09 TDPZ 13 TG74 X 700 - CANopen X 700 - incremental X 700 - Profibus-DP X 700 - RS485 X 700 - SSI Index 62, 82 63 63 63 69 60 64 64 34 34 40 42, 83 48 48 35 47 47 56 56 54 35 56 56 54 34 34 56 56 54 35 40 53 53 50 55 55 55 50 55 50 50 55 55 50 50 51 77 76 77 77 77 www.baumer.com 95 Worldwide presence and supreme competence in consulting, sales and service. Baumer – the strong partner. We at Baumer are close to our customers, understand their needs and provide the best solution. Worldwide customer service for Baumer starts with on-the-spot personal discussions and qualified consultation. Our application engineers speak your language and strive from the start, through an interactive problem analysis, to offer comprehensive and user-compatible solutions. We are close to you across the globe. The worldwide Baumer sales organizations guarantee short delivery times and readiness to supply. Many of our customers are directly linked via our electronic order system with the JIT logistics process. A worldwide network coupled with the most modern communication techniques enable us to deliver information quickly and transparently to decision makers in all Baumer locations. Closeness to the customer for Baumer means being available for your needs anywhere and at any time. Worldwide presence. America Brazil Canada Colombia Mexico United States Venezuela For more information about our worldwide locations go to: www.baumer.com/worldwide Baumer Group International Sales P.O. Box · Hummelstrasse 17 · CH-8501 Frauenfeld Phone +41 (0)52 728 1122 · Fax +41 (0)52 728 1144 [email protected] · www.baumer.com Asia Bahrain China India Indonesia Israel Japan Kuwait Malaysia Oman Philippines Qatar Saudi Arabia Singapore South Korea Taiwan Thailand UAE Europe Austria Belgium Bulgaria Croatia Czech Republic Denmark Finland France Germany Greece Hungary Italy Malta Martinique Netherlands Norway Poland Portugal Romania Russia Serbia Slovakia Slovenia Spain Sweden Switzerland Turkey United Kingdom Represented by: Oceania Australia New Zealand Technical modifications and errors reserved. 0x/12 No. 11xxxxxx 11/15 11158283 Africa Algeria Cameroon Côte d’Ivoire Egypt Morocco Reunion South Africa