DCHBW200 SERIES 165~240 Watts, Half-Brick DC/DC Power Converters Rev F Wall Industries, Inc. 24V & 48V Nominal Input Models 110V Nominal Input Models Wall Mounted Models Wall Mounted with EMC Filter Models Size: 2.40 x 2.28 x 0.50 inches Size: 2.40 x 2.28 x 0.50 inches Size: 3.35 x 2.40 x 1.27 inches Size: 3.35 x 2.40 x 1.47 inches OPTIONS FEATURES Pin Length Sync Pin Case Pin Heatsinks Thru-Hole Inserts Negative Logic Remote On/Off Wall Mounted Wall Mounted with EMC Filter Wall Mounted with EMC Filter and can be connected to PE Railway Applications Soft-Start 4:1 Ultra Wide Input Voltage Ranges 165~240 Watts Output Power Output Current up to 57A Under Voltage Lockout No Minimum Load Requirements Adjustable Output Voltage Remote On/Off Control Industry Standard Half-Brick Footprint High Efficiency up to 91% Single Outputs Ranging from 3.3VDC to 48VDC Input to Output Basic Insulation: 2250VDC Threaded Inserts and Thru-Hole Inserts Available Short Circuit, Over Voltage, Over Current, and Over Temp. Protection Six-Sided Shielding for 24VDC & 48VDC Input Models Compliant to RoHS EU Directive 2011/65/EU CE Mark Meets 2006/95/EC, 2011/95/EC, and 2004/108/EC UL60950-1, EN60950-1, IEC60950-1, & EN50155 Safety Approvals Several Mechanical Options Available APPLICATIONS DESCRIPTION The DCHBW200 series of DC/DC power converters provides up to 240 Watts of output power in an industry standard half-brick package and footprint. This series consists of single output models ranging from 3.3VDC to 48VDC with 4:1 ultra wide input voltage ranges. Some features include high efficiency up to 91%, adjustable output voltage, and remote on/off control. These converters also have short circuit, over voltage, over current, and over temperature protection. The DCHBW200 series is RoHS compliant and has UL60950-1, EN60950-1, IEC60950-1, and EN50155 safety approvals. Several different options are available for this series including negative remote on/off control, terminal block, pin length, heatsinks, sync pin, case pin, and thru-hole inserts. Railway Systems Wireless Networks Telecom / Datacom Industry Control Systems Semiconductor Equipment Distributed Power Architectures Military Applications MODEL SELECTION TABLE Model Number DCHBW200-24S3.3 DCHBW200-24S05 DCHBW200-24S12 DCHBW200-24S15 DCHBW200-24S24 DCHBW200-24S28 DCHBW200-24S48 DCHBW200-48S3.3 DCHBW200-48S05 DCHBW200-48S12 DCHBW200-48S15 DCHBW200-48S24 DCHBW200-48S28 DCHBW200-48S48 DCHBW200-110S3.3 DCHBW200-110S05 DCHBW200-110S12 DCHBW200-110S15 DCHBW200-110S24 DCHBW200-110S28 DCHBW200-110S48 05/14/2013 Input Voltage Range 24 VDC (9 - 36 VDC) 24 VDC (8.5 - 36 VDC) 48 VDC (16.5 - 75 VDC) 110 VDC (43 - 160 VDC) Output Voltage 3.3 VDC 5 VDC 12 VDC 15 VDC 24 VDC 28 VDC 48 VDC 3.3 VDC 5 VDC 12 VDC 15 VDC 24 VDC 28 VDC 48 VDC 3.3 VDC 5 VDC 12 VDC 15 VDC 24 VDC 28 VDC 48 VDC Output Current Min Load Max Load 0mA 50A 0mA 36A 0mA 15A 0mA 12A 0mA 7.5A 0mA 6.5A 0mA 3.7A 0mA 50A 0mA 40A 0mA 18A 0mA 14A 0mA 9A 0mA 7.5A 0mA 4.5A 0mA 57A 0mA 44A 0mA 20A 0mA 16A 0mA 10A 0mA 8.5A 0mA 5A Ripple & Noise No Load Input Current Output Power Maximum Capacitive Load Efficiency 75mVp-p 75mVp-p 100mVp-p 100mVp-p 200mVp-p 200mVp-p 300mVp-p 75mVp-p 75mVp-p 100mVp-p 100mVp-p 200mVp-p 200mVp-p 300mVp-p 75mVp-p 75mVp-p 100mVp-p 100mVp-p 200mVp-p 200mVp-p 300mVp-p 25mA 30mA 30mA 30mA 35mA 40mA 45mA 20mA 20mA 20mA 20mA 20mA 25mA 25mA 10mA 10mA 10mA 10mA 10mA 15mA 15mA 165W 180W 180W 180W 180W 182W 177.6W 165W 200W 216W 210W 216W 210W 216W 188W 220W 240W 240W 240W 238W 240W 151,000μF 72,000μF 12,500μF 8000μF 3100μF 2300μF 770μF 151,000μF 80,000μF 15,000μF 9300μF 3700μF 2600μF 930μF 172,000μF 88,000μF 16,600μF 10,600μF 4100μF 3000μF 1000μF 87% 90% 89% 90% 90% 90% 89% 88% 91% 90% 91% 90% 91% 90% 87% 89% 89% 90% 89% 90% 89% Wall Industries, Inc. • 5 Watson Brook Road, Exeter, NH 03833 • Tel: 603-778-2300 • Toll Free: 888-597-9255 • Fax 603-778-9797 website: www.wallindustries.com • e-mail: [email protected] Page 1 of 10 Rev F Wall Industries, Inc. DCHBW200 SERIES 165~240 Watts, Half-Brick DC/DC Power Converters SPECIFICATIONS: DCHBW200 SERIES All specifications are based on 25°C, Nominal Input Voltage, and Maximum Output Current unless otherwise noted. We reserve the right to change specifications based on technological advances. SPECIFICATION TEST CONDITIONS Min Typ 9 8.5 16.5 43 24 24 48 110 Max Unit INPUT SPECIFICATIONS 24VDC nominal input models Input Voltage Range Start-Up Voltage Shutdown Voltage Input Surge Voltage (1sec, max.) Input Current Input Filter (See Note 1) Sync Pin Signal (See Note 2) OUTPUT SPECIFICATIONS Output Voltage Voltage Accuracy Line Regulation Load Regulation Voltage Adjustability Remote Sense (See Note 3) Output Power Output Current Minimum Load Maximum Capacitive Load Ripple & Noise (20MHz bandwidth) Transient Response Recovery Time Start-Up Time 3.3Vout & 5Vout Others 48VDC nominal input models 110VDC nominal input models 24VDC nominal input models 48VDC nominal input models 110VDC nominal input models 24VDC nominal input models 48VDC nominal input models 110VDC nominal input models 24VDC nominal input models 48VDC nominal input models 110VDC nominal input models No Load 7.3 15.5 33.0 -0.3 Low line to high line at full load No load to full load Maximum output deviation is inclusive of remote sense % of nominal Vout -0.02 Referenced to –Input pin Referenced to –Input pin Input Current of CTRL Pin Remote OFF Input Current PROTECTION Short Circuit Protection Over Load Protection Over Voltage Protection Over Temperature Protection ENVIRONMENTAL SPECIFICATIONS Operating Case Temperature Nominal Vin Nominal Vin Thermal Impedance (See Note 4) DC/DC ON DC/DC OFF DC/DC ON DC/DC OFF 05/14/2013 VDC VDC VDC % % % % % mVp-p μs ms %/°C 12 1.2 1.2 12 1 VDC VDC mA mA 3 120 115 Base-plate Terminal block types Others Vertical direction by natural convection (20LFM). Only mounted on iron base-plate 0.24” height heatsink 0.45” height heatsink -40 -40 -55 hiccup, automatic recovery 150 130 +120 +115 +105 +125 6.1 2.8 5.1 4.6 5 BELLCORE TR-NWT-000332 Case 1: 50% Stress, Ta=40°C MIL-HDBK-217F Ta=25°C, full load (G/B, controlled environment) % See Table 75 100 100 125 200 250 300 350 250 75 75 +0.02 3.0 0 0 3.0 -0.5 % of rated Iout; hiccup mode % of nominal Vout; hiccup mode Relative Humidity Thermal Shock Vibration MTBF VDC 0 Negative Logic (optional) Storage Temperature VDC See Table +1.0 +0.1 +0.1 +10 10 See Table See Table -1.0 -0.1 -0.1 -20 Minimum input and constant resistive load With a 1μF/25V X7R MLCC and a 22μF/25V POS-CAP 3.3Vout & 5Vout With a 1μF/25V X7R MLCC and a 22μF/25V POS-CAP 12Vout & 15Vout With a 4.7μF/50V X7R MLCC 24Vout & 28Vout With a 2.2μF/100V X7R MLCC 48Vout 25% load step change Power Up Constant resistive load Remote On/Off Temperature Coefficient REMOTE ON/OFF CONTROL Positive Logic (standard) 36 36 75 160 9 18 43 8.1 16.3 36.0 50 100 185 See Table Pi type 5.6 95 EN61373, MIL-STD-810F EN61373, MIL-STD-810F 1,010,000 74,160 Wall Industries, Inc. • 5 Watson Brook Road, Exeter, NH 03833 • Tel: 603-778-2300 • Toll Free: 888-597-9255 • Fax 603-778-9797 website: www.wallindustries.com • e-mail: [email protected] % % °C °C °C °C/W % RH hours Page 2 of 10 Rev F Wall Industries, Inc. DCHBW200 SERIES 165~240 Watts, Half-Brick DC/DC Power Converters SPECIFICATIONS: DCHBW200 SERIES All specifications are based on 25°C, Nominal Input Voltage, and Maximum Output Current unless otherwise noted. We reserve the right to change specifications based on technological advances. SPECIFICATION TEST CONDITIONS GENERAL SPECIFICATIONS Efficiency Switching Frequency Nominal input voltage and full load Isolation Voltage 1 minute (basic insulation) Isolation Resistance Isolation Capacitance PHYSICAL SPECIFICATIONS 500VDC Weight Dimensions (L x W x H) Case Material Base Material Potting Material Shielding SAFETY & EMC CHARACTERISTICS Safety Approvals EMI (See Note 5) ESD Radiated Immunity Fast Transient (See Note 6) Surge (See Note 6) Conducted Immunity Min Input to Output Input to Case Output to Case 225 2250 1600 1600 1 Typ Max See Table 250 275 2500 Standard models “T” suffix models “TF” suffix models “TF1” suffix models Standard models “T” suffix models “TF” suffix models “TF1” suffix models 24VDC & 48VDC nominal input models 110VDC nominal input models 24VDC & 48VDC nominal input models 24VDC & 48VDC nominal input models EN55011, EN55022 EN61000-4-2 EN61000-4-3 EN61000-4-4 EN61000-4-5 EN61000-4-6 Air ±8kV and Contact ±6kV 20 V/m ±2kV EN55024 ±2kV and EN50155 ±2kV 10 Vrms Unit kHz VDC VDC VDC GΩ pF 3.70oz (105g) 8.29oz (235g) 9.88oz (280g) 10.12oz (287g) 2.40 x 2.28 x 0.50 inches (61.0 x 57.9 x 12.7 mm) 3.35 x 2.40 x 1.27 inches (85.0 x 61.0 x 32.3 mm) 3.35 x 2.40 x 1.47 inches (85.0 x 61.0 x 37.3 mm) 3.35 x 2.40 x 1.53 inches (85.0 x 61.0 x 38.8 mm) Metal Aluminum base-plate with plastic case FR4 PCB Silicon (UL94-V0) Six-sided IEC60950-1, UL60950-1, EN60950-1, EN50155 Class A Perf. Criteria A Perf. Criteria A Perf. Criteria A Perf. Criteria A Perf. Criteria A NOTES 1. Input Source Impedance: These converters will operate under all listed specifications without external components assuming that the source voltage has very low impedance and reasonable input voltage regulation. Highly inductive source impedances can affect the stability of the converter. Since real world voltage sources have finite impedance, performance can be improved by adding an external filter capacitor. - For 24VDC & 48VDC nominal input models, we recommend Nippon chemi-con KY series, 100μF/100V. - For 110VDC nominal input models, we recommend Ruby-con BXF series, 68μF/200V. 2. (1) Multiple DCHBW200 series modules can be synchronized together simply by connecting the module SYNC pins together. Care should be taken to ensure the ground potential differences between the modules are minimized. (2) In this configuration all of the modules will be synchronized to the highest frequency module. (3) Up to three modules can be synchronized using this technique. (4) More relevant information in the application notes. 3. Maximum output deviation is +10% inclusive of remote sense and trim. If remote sense is not being used the +SENSE should be connected to its corresponding +OUTPUT and likewise the -SENSE should be connected to its corresponding –OUTPUT. 4. (1) Thermal test conditions for vertical direction are by natural convection (20LFM). (2) The iron base-plate dimensions are 19” x 3.5” x 0.063” (the height is EIA standard 2U). (3) Heat sink is optional. See the “Model Number Setup” table on page 9 for suffix options. 5. The DCHBW200 standard models (without assembly options) can only meet EMI Class A or Class B with external components added. 6. An external input filter capacitor is required if the module has to meet EN61000-4-4, EN61000-4-5. For 24VDC & 48VDC nominal input models, we recommend connecting two aluminum electrolytic capacitors (Nippon chemi-con KY series, 220μF/100V) in parallel. For 110VDC nominal input models, we recommend connecting three aluminum electrolytic capacitors (Ruby-con BXF series, 100μF/250V) in parallel. 7. Output voltage is adjustable for 10% trim up or -20% trim down of nominal output voltage by connecting a single resistor between TRIM and +SENSE pins for trim up or between TRIM and -SENSE pins for trim down. To calculate the value of the resistor RU and RD for a particular output voltage see page 6. 8. CASE GROUNDING: EMI can be reduced when you connect the four screw bolts to the shield plane. 9. This series comes with several different options: negative remote on/off control, heatsinks, case pin, sync pin, pin length, terminal block, and thru-hole inserts. See the “Model Number Setup” table on page 9 for more ordering information. CAUTION: This power converter is not internally fused. An input line fuse must always be used. 05/14/2013 Wall Industries, Inc. • 5 Watson Brook Road, Exeter, NH 03833 • Tel: 603-778-2300 • Toll Free: 888-597-9255 • Fax 603-778-9797 website: www.wallindustries.com • e-mail: [email protected] Page 3 of 10 DCHBW200 SERIES 165~240 Watts, Half-Brick DC/DC Power Converters Rev F Wall Industries, Inc. DERATING CURVES DCHBW200-48S05 Derating Curve (Note 4) 120 Output Power (%) 100 80 Mount on 2U iron base-plate (dimensions: 19” x 3.5” x 0.063”) 20LFM (natural convection) 60 40 DC/DC module only 100LFM 200LFM 300LFM 400LFM 500LFM 20 0 -40 -20 0 20 40 60 80 100 120 Ambient Temperature (°C) DCHBW200-48S05 Derating Curve with 0.45” Height Heatsink (Note 4) 120 120 100 100 Output Power (%) Output Power (%) DCHBW200-48S05 Derating Curve with 0.24” Height Heatsink (Note 4) 80 60 40 20 0 -40 20LFM (natural convection) 100LFM 200LFM 300LFM 400LFM 500LFM 80 60 40 20LFM (natural convection) 100LFM 200LFM 300LFM 400LFM 500LFM 20 0 -20 0 20 40 60 80 100 120 -40 -20 0 Ambient Temperature (°C) 20 40 60 80 100 120 Ambient Temperature (°C) EFFICIENCY GRAPHS DCHBW200-48S05 Efficiency vs Output Load 96 96 90 90 Efficiency (%) Efficiency (%) DCHBW200-48S05 Efficiency vs Input Voltage 84 78 72 Iout=100% F.L. Iout=50% F.L. Iout=25% F.L. 66 60 16.5 78 72 Vin=16.5V Vin=24V Vin=48V Vin=75V 66 60 24 30 36 42 48 54 Input Voltage (VDC) 05/14/2013 84 60 66 72 75 10 20 30 40 50 60 70 80 90 100 % of Full Load Wall Industries, Inc. • 5 Watson Brook Road, Exeter, NH 03833 • Tel: 603-778-2300 • Toll Free: 888-597-9255 • Fax 603-778-9797 website: www.wallindustries.com • e-mail: [email protected] Page 4 of 10 DCHBW200 SERIES 165~240 Watts, Half-Brick DC/DC Power Converters Rev F Wall Industries, Inc. MECHANICAL DRAWINGS METAL CASE (24VDC & 48VDC Nominal Input Models) Unit: inches (mm) SIDE VIEW 2.000 (50.80) 1.000 (25.40) 0.700 (17.78) 0.400 (10.16) 1.400 (35.56) 5 6 7 8 9 BOTTOM VIEW 2 10 3 4 0.400 (10.16) 0.02 (0.6) 0.20 (5.1) 0.50 (12.7) 1.000 (25.40) 0.700 (17.78) 1.400 (35.56) 2.40 (61.0) 1 Threaded (Standard) 4-M3X0.5 Thru-Hole (“TH” suffix) 4-Ø0.126 (Ø3.2) The screw locked torque: MAX 0.49N.M (5.0kgf.cm) See Note 4 PIN 1 2 3 4 5 6 7 8 9 10 1.900 (48.26) 2.28 (57.9) 0.50 (12.7) 0.200 (5.08) PIN CONNECTIONS Define Diameter - INPUT 0.04 in. CASE (optional) 0.04 in. CTRL 0.04 in. + INPUT 0.04 in. - OUTPUT 0.08 in. - SENSE 0.04 in. TRIM 0.04 in. + SENSE 0.04 in. + OUTPUT 0.08 in. SYNC (optional) 0.04 in. EXTERNAL OUTPUT TRIMMING NOTES 1. Tolerance: x.xx±0.02 (x.x±0.5) x.xxx±0.01 (x.xx±0.25) 2. Pin Pitch Tolerance: ±0.01 (±0.25) 3. Pin Dimension Tolerance: ±0.004 (±0.1) 4. Case Grounding: EMI can be reduced when you connect the four screw bolts to the shield plane. Output can be externally trimmed by using the method shown below. TRIM UP TRIM DOWN 6 7 RD RU 7 8 PLASTIC CASE (110VDC Nominal Input Models) Unit: inches (mm) SIDE VIEW 2.000 (50.80) 1.000 (25.40) 0.700 (17.78) 0.400 (10.16) 1.400 (35.56) 5 6 7 9 8 BOTTOM VIEW 2 10 3 4 0.400 (10.16) 0.02 (0.6) 1.900 (48.26) 2.28 (57.9) 0.20 (5.1) 0.50 (12.7) 1.000 (25.40) 0.700 (17.78) 2.40 (61.0) 1.400 (35.56) 1 Threaded (Standard) 4-M3X0.5 Thru-Hole (“TH” suffix) 4-Ø0.126 (Ø3.2) The screw locked torque: MAX 0.49N.M (5.0kgf.cm) See Note 4 PIN 1 2 3 4 5 6 7 8 9 10 0.200 (5.08) 0.50 (12.7) PIN CONNECTIONS Define Diameter - INPUT 0.04 in. CASE (optional) 0.04 in. CTRL 0.04 in. + INPUT 0.04 in. - OUTPUT 0.08 in. - SENSE 0.04 in. TRIM 0.04 in. + SENSE 0.04 in. + OUTPUT 0.08 in. SYNC (optional) 0.04 in. EXTERNAL OUTPUT TRIMMING NOTES 1. Tolerance: x.xx±0.02 (x.x±0.5) x.xxx±0.01 (x.xx±0.25) 2. Pin Pitch Tolerance: ±0.01 (±0.25) 3. Pin Dimension Tolerance: ±0.004 (±0.1) 4.Case Grounding: EMI can be reduced when you connect the four screw bolts to the shield plane. Output can be externally trimmed by using the method shown below. TRIM UP TRIM DOWN 6 7 RD RU 8 7 PRODUCT OPTIONS Product Options 0.200” pin length 0.145” pin length 0.200” pin length Positive Remote ON/OFF Logic 0.145” pin length Suffix R RL None S Thru-Hole Inserts Sync Pin Case Pin TH SY (2) CP (2) Negative Remote ON/OFF Logic Ø0.126 thru-hole (no thread) inserts Heatsinks (1) Terminal Block Product Options H = 0.45” Vertical Fin H = 0.24” Horizontal Fin H = 0.24” Vertical Fin H = 0.45” Horizontal Fin Wall Mounted Wall Mounted with EMC Filter Wall Mounted with EMC Filter and can be connected to PE Suffix H H1 H2 H3 (3) T TF (3)(4) TF1 (3)(4) NOTES 1. Model with thru-hole inserts cannot be equipped with a heatsink. 2. No “SY” or “CP” function for terminal block types. 3. Only 0.200” pin length is available with terminal block options. 4. Models with EMC filter meet EN55011, EN55022 Class A. 05/14/2013 Wall Industries, Inc. • 5 Watson Brook Road, Exeter, NH 03833 • Tel: 603-778-2300 • Toll Free: 888-597-9255 • Fax 603-778-9797 website: www.wallindustries.com • e-mail: [email protected] Page 5 of 10 DCHBW200 SERIES 165~240 Watts, Half-Brick DC/DC Power Converters Rev F Wall Industries, Inc. HEATSINK OPTIONS Horizontal Fin Orientation (Suffixes “H1”, “H3”) 2.28 (57.9) 2.28 (57.9) H Heatsink Options H = 0.24” (H2 suffix) H = 0.45” (H suffix) H = 0.24” (H2 suffix) H = 0.45” (H suffix) 2.40 (61.0) Heatsink Options NOTES 1. Unit: inches (mm) NOTES 1. Unit: inches (mm) 2. Tolerance: x.xx±0.02 (x.x±0.5) x.xxx±0.01 (x.xx±0.25) 3. All dimensions are for reference only 2. Tolerance: x.xx±0.02 (x.x±0.5) x.xxx±0.01 (x.xx±0.25) 3. All dimensions are for reference only Air Flow H Air Flow 2.40 (61.0) Vertical Fin Orientation (Suffixes “H”, “H2”) TERMINAL BLOCK OPTIONS Wall Mounted (Suffix T) Terminal Block Type Wall Mounted with EMC Filter (Suffix TF) Wall Mounted with EMC Filter (Suffix TF1) T TF TF1 8.29oz (235g) 9.88oz (280g) 26.10oz (740g) Dimensions 3.35 x 2.40 x 1.27 inches (85.0 x 61.0 x 32.3 mm) 3.35 x 2.40 x 1.47 inches (85.0 x 61.0 x 37.3 mm) 3.35 x 2.40 x 1.53 inches (85.0 x 61.0 x 38.8 mm) Thru-Hole (WxL) 2.126 x 3.071 inches (54.00 x 78.00 mm), 4-Ø0.17 inches (Ø4.3mm) Weight NOTES 1. Models with thru-hole inserts cannot be equipped with a heatsink. 2. No “SY” or “CP” function for terminal block type. 3. Only 0.200” pin length is available with terminal block options. 4. Models with EMC filter (suffix “TF” and “TF1”) meet EN55011, EN55022 Class A. OUTPUT VOLTAGE ADJUSTMENT Output is adjustable for 10% trim up or -20% trim down of nominal output voltage by connecting an external resistor between the TRIM pin and either the +SENSE or -SENSE pins. With an external resistor between the TRIM and -SENSE pin, the output voltage set decreases. With an external between the TRIM and -SENSE pin, the output voltage set point increases. Maximum output deviation is +10% inclusive of remote sense. The value of the external resistor can be obtained by the equations below. The external TRIM resistor needs to be at least 1/8W resistor. Trim Up V 100 % 100 2% RU OUT K % 1.225% 05/14/2013 Trim Down 7 6 RU 8 100 RD 2K % RD 7 Wall Industries, Inc. • 5 Watson Brook Road, Exeter, NH 03833 • Tel: 603-778-2300 • Toll Free: 888-597-9255 • Fax 603-778-9797 website: www.wallindustries.com • e-mail: [email protected] Page 6 of 10 DCHBW200 SERIES 165~240 Watts, Half-Brick DC/DC Power Converters Rev F Wall Industries, Inc. EMC CONSIDERATIONS Recommended Schematic for EN55011, EN55022 Conducted Emission Class A Limits C10 L1 +VIN +INPUT + C1 + C2 C3 + C4 + C5 +VOUT CTRL C6 C7 R1 LOAD CASE DC/DC CONVERTER -VIN -INPUT C8 -VOUT C9 C12 C13 C11 Component C1, C2, C4 C3, C6, C7 C8, C9, C10, C11, C13 C12 L1 DCHBW200-24SXX MODELS Value Voltage 330μF 50V 4.7μF 50V 1000pF 3KV 3300pF 3KV 45μH±35% - Reference Nippon chemi-con KY series 1812 MLCC 1808 MLCC 1808 MLCC Common Choke, P/N: PMT-092 Component C1, C2, C4 C3, C6, C7 C8, C9, C10, C11, C12, C13 L1 DCHBW200-48SXX MODELS Value Voltage 100μF 100V 2.2μF 100V 1000pF 3KV 224μH±35% - Reference Nippon chemi-con KY Series 1812 MLCC 1808 MLCC Common Choke P/N: PMT-087 Component C1, C2, C5 C3, C6, C7 C8, C9, C10, C11, C13 L1 DCHBW200-110SXX MODELS Value Voltage 100μF 250V 1μF 250V 1000pF 3KV 521μF±35% - Reference Rubycon BXF series 1812 MLCC 1808 MLCC Common Choke P/N: PMT-088 NOTES: 1. See page 9 for common mode choke. 2. While testing, connect the screw bolts to the shield plane to reduce EMI. Recommended Layout with Input Filter 05/14/2013 Wall Industries, Inc. • 5 Watson Brook Road, Exeter, NH 03833 • Tel: 603-778-2300 • Toll Free: 888-597-9255 • Fax 603-778-9797 website: www.wallindustries.com • e-mail: [email protected] Page 7 of 10 DCHBW200 SERIES 165~240 Watts, Half-Brick DC/DC Power Converters Rev F Wall Industries, Inc. EMC CONSIDERATIONS Recommended Schematic for EN55011, EN55022 Conducted Emission Class B Limits C11 L1 L2 +VIN +INPUT + C1 C2 + C3 C4 C5 + +VOUT CTRL C6 C7 C8 R1 LOAD CASE DC/DC CONVERTER -VIN -INPUT -VOUT C15 C10 C9 C14 C13 C12 Component C1, C3, C6 C2, C4, C5, C7, C8 C9, C10, C13, C14 C11 C12 L1, L2 DCHBW200-24SXX MODELS Value Voltage 330μF 50V 4.7μF 50V 10nF 2KV 1000pF 3KV 4700pF 3KV 45μH±35% - Reference Nippon chemi-con KY series 1812 MLCC 1812 MLCC 1808 MLCC 1812 MLCC Common Choke, P/N: PMT-092 Component C1, C3, C6 C2, C4, C5, C7, C8 C9, C10, C13, C14 C11 C12 C15 L1, L2 DCHBW200-48SXX MODELS Value Voltage 100μF 100V 2.2μF 100V 10nF 2KV 2200pF 3KV 4700pF 3KV 1000pF 2KV 224μH±35% - Reference Nippon chemi-con KY Series 1812 MLCC 1812 MLCC 1808 MLCC 1812 MLCC 1808 MLCC Common Choke P/N: PMT-087 Component C1, C3, C6 C2, C4, C5, C7, C8 C9, C10 C13, C14, C15 C11, C12 L1, L2 DCHBW200-110SXX MODELS Value Voltage 100μF 250V 1μF 250V 2200pF 2KV 1000pF 2KV 2200pF 3KV 521μF±35% - Reference Rubycon BXF series 1812 MLCC 1808 MLCC 1808 MLCC 1808 MLCC Common Choke P/N: PMT-088 NOTES: 1. See page 9 for common mode choke. 2. While testing, connect the screw bolts to the shield plane to reduce EMI. Recommended Layout with Input Filter 05/14/2013 Wall Industries, Inc. • 5 Watson Brook Road, Exeter, NH 03833 • Tel: 603-778-2300 • Toll Free: 888-597-9255 • Fax 603-778-9797 website: www.wallindustries.com • e-mail: [email protected] Page 8 of 10 DCHBW200 SERIES 165~240 Watts, Half-Brick DC/DC Power Converters Rev F Wall Industries, Inc. COMMON MODE CHOKES Unit: inches (mm) PMT-092 Inductance: 45μH±35% Impedance: 1.4mΩ, max. Rated Current: 31.4A, max. Recommended Through Hole: Ø2.4mm PMT-087 Inductance: 224μH±35% Impedance: 4.16mΩ, max. Rated Current: 15.4A, max. Recommended Through Hole: Ø1.8mm SIDE VIEW TOP VIEW 0.63±0.016 (16.0±0.4) 4 3 1 2 Inductance: 521μH±35% Impedance: 14.25mΩ, max. Rated Current: 7.7A, max. Recommended Through Hole: Ø1.0mm Pin 1 Mark 0.49 (12.5) PMT-088 HP 4263B LCR Meter (100KHz/100mV) DCR: HIOKI 3540mΩ HITESTER IDC: Agilent 34401A Meter 4 3 1 2 0.20±0.04 (5.0±1.0) Measurement Instrument (Test Conditions): L: 0.64±0.016 (16.2±0.4) 0.24±0.02 (6.1±0.5) Ø0.09 (Ø2.2) 0.55±0.02 (13.9±0.5) FRONT VIEW MODEL NUMBER SETUP DCHBW 200 - Series Name Output Power 24 S 12 R Input Voltage Output Quantity Ouptut Voltage Remote On/Off & Pin Length S: single 3.3: 3.3 VDC None: positive Logic, 0.200” pin length 24: 8.5~36 VDC 200: 200 Watts 9~36 VDC 48: 16.5~36 VDC 110: 43~160 VDC 05: 5 VDC S: positive Logic, 0.145” pin length 12: 12 VDC R: negative Logic, 0.200” pin length 15: 15 VDC RL: negative Logic, 0.145” pin length 24: 24 VDC 28: 28 VDC 48:48 VDC Y Sync Pin C (2) SY: sync pin Case Pin TH (2) CP: case pin Thru-Hole Inserts H (1) None: threaded inserts TH: Ø0.126 thru-hole inserts (1) Heatsink TF (1) None: no heatsink H: 0.45” vertical H1: 0.24” horizontal H2: 0.24” vertical Terminal Block (3) (4) None: no terminal block T: wall mounted TF: wall mounted with EMC filter TF1: Wall Mounted with EMC Filter and can be connected to PE H3: 0.45” horizontal NOTES 1. Models with thru-hole inserts cannot be equipped with a heatsink. 2. No “SY” or “CP” function for terminal block type. 3. Only 0.200” pin length is available with terminal block options. 4. Models with EMC filter (suffix “TF” and “TF1”) meet EN55011, EN55022 Class A. 05/14/2013 Wall Industries, Inc. • 5 Watson Brook Road, Exeter, NH 03833 • Tel: 603-778-2300 • Toll Free: 888-597-9255 • Fax 603-778-9797 website: www.wallindustries.com • e-mail: [email protected] Page 9 of 10 Wall Industries, Inc. Rev F DCHBW200 SERIES 165~240 Watts, Half-Brick DC/DC Power Converters COMPANY INFORMATION Wall Industries, Inc. has created custom and modified units for over 50 years. Our in-house research and development engineers will provide a solution that exceeds your performance requirements on-time and on budget. Our ISO9001-2008 certification is just one example of our commitment to producing a high quality, well-documented product for our customers. Our past projects demonstrate our commitment to you, our customer. Wall Industries, Inc. has a reputation for working closely with its customers to ensure each solution meets or exceeds form, fit and function requirements. We will continue to provide ongoing support for your project above and beyond the design and production phases. Give us a call today to discuss your future projects. Contact Wall Industries for further information: Phone: Toll Free: Fax: E-mail: Web: Address: 05/14/2013 (603)778-2300 (888)597-9255 (603)778-9797 [email protected] www.wallindustries.com 5 Watson Brook Rd. Exeter, NH 03833 Wall Industries, Inc. • 5 Watson Brook Road, Exeter, NH 03833 • Tel: 603-778-2300 • Toll Free: 888-597-9255 • Fax 603-778-9797 website: www.wallindustries.com • e-mail: [email protected] Page 10 of 10