electromagnetic integrated solutions short form catalog Electromagnetic Integrated Solutions API Technologies has been the world’s leading provider of custom application-specific EMI filter solutions since 1968. Through our Spectrum Control line we offer a wide range of standard products and we’ll develop a new or modified product or integrated assembly to help you address the mechanical, electrical and/or power requirements of your next design. Our family of electromagnetic integrated solutions includes not only the industry’s most complete line of coaxial EMI components, power surface mount filters, filtered connectors, filtered arrays, power filters and EMC testing services, but also an expanded offering of ceramic capacitors, power film capacitors, filtered and unfiltered interconnects, and magnetics. Table of Contents: EMI Filter Solutions . . . . . . . . . . . . . . . . . . . . 2-3 Integration, Global & Technical Resources . . . . . . . . . . . . . . . . . . . 4-5 Product Applications . . . . . . . . . . . . . . . . . . . 6-7 EMC Test Capabilities . . . . . . . . . . . . . . . . . . 8-9 Ceramic Capacitors . . . . . . . . . . . . . . . . . . 10-16 Coaxial Filters & Interconnects Surface Mount EMI Filters . . . . . . . . . . 17-21 Low Pass EMI Filters . . . . . . . . . . . . . . 22-29 EMI Filtered Arrays . . . . . . . . . . . . . . . . 30-37 EMI Filtered Connectors. . . . . . . . . . . . 38-49 QuietShield Caskets & Shielding . . . . 50-51 Specialty Connectors & Custom Cable Assemblies. . . . . . . . . . . 52-57 Power Filters & Film Capacitors . . . . . . . . 58-70 Magnetics . . . . . . . . . . . . . . . . . . . . . . . . . . 71-73 2 Innovative Solutions from Components to Complex Assemblies Understanding how and where potential EMI problems exist in an electronic system can be a daunting challenge. Uncovering the best way to address both conducted and radiated EMI by understanding all the mechanical, electrical and environmental concerns of your system can reduce costs and keep a project on budget and schedule. Our extensive library of standard components, which we frequently develop into custom assemblies, offers you a more complete, high performance solution… saving you time and money. Industry’s Broadest Line of Standard Products We offer the flexibility to filter EMI at the power source, at the I/O connection, in a barrier wall or on the PCB. Our industry-leading line, including inductors, glass and resin sealed filters, SMT filters, filter plates, filtered connectors, power entry and power line filters, military/aerospace multisection filters and magnetics, gives you a wide range of size, performance and packaging options, most available RoHS compliant. In addition, we’ve got over 800 standard MIL QPL products and DSCC part numbers. Custom Application-Specific Solutions This phrase serves as an excellent summary of what we produce for our customers, as well as defines what distinguishes our company from others in the electronics market. Rarely does a 100% off-the-shelf component completely satisfy the mechanical, electrical, and/or power requirements and constraints of a sophisticated OEM design. Whether modifying an existing component, working from a ”clean sheet“ approach, or integrating various technologies into a subassembly or system, the result will be a tailored API Technologies’ Spectrum Control design for your exact application parameters, one that pushes the envelope of product performance. As the world leader in EMI products and a market leader in microwave, power and sensor products, our customers rely on us to create and provide optimized solutions that improve their competitive advantage. Product Families Ceramic Capacitors • Capacitor arrays • SMPS modular capacitors • Planar capacitors • Discoidal and tubular capacitors Coaxial Filters & Interconnects • Resin and hermetically sealed filters • Motor-line feed-through filters (MLFT) • High current/high voltage filters • Miniature hermetically sealed and surface mount filters • Filter plates and terminal blocks • D-sub and combo filtered connectors • Ribbon and datacomm connectors • Rugged USB connectors Specialty Connectors & Custom Cable Assemblies • Circular connectors • Mini-MIL and Rapid Mate connectors • Audio and glass sealed connectors • Value-added terminations and harnesses • Custom cable assemblies Power Filters & Film Modules • Commercial power filters • Military/aerospace power filters • Power entry modules • Film feed-through filters • Film modules Magnetics • Current transformers • Power transformers • Inductors, chokes and filters • Switch mode power supply inductors • Modem and module transformers • Air coils 3 Vertical Integration Low Cost Manufacturing Centers Our business teams coordinate and share extensive in-house resources to support many of the problemsolving designs and value-added programs we create. Internal capabilities range from formulating and producing the ceramics used in many of our products to complete metal fabrication, which facilitates the mechanical/packaging requirements of our customers’ designs. Specific technologies are sourced from multiple locations using expertise found throughout our organization, often crossing business segments to find the ideal production method, including use of our MIL-STD-790 and TS16949 certified factories. ISO9001:2000 certified API Technologies adheres to world class manufacturing techniques ensuring each customer receives the Six Sigma reliability they demand. In response to the realities of the marketplace, we have established low cost manufacturing facilities in China and Mexico. These new plants complement our North American production capacity and flexible manufacturing systems, allowing us to ramp-up production to meet fast-track delivery requirements. Global Reach Today, more than ever, it is imperative suppliers be prepared to support their customers around the world. API Technologies has created a network of sales and design centers, manufacturing plants and distribution facilities to support the world’s major markets. From field sales specialists to engineering and manufacturing to logistics, we have moved our key program development personnel closer to our customers regardless of their location. We are committed to being a player in the global economy and ideal partner for our worldwide OEM customers. ★ ★ 4 ✩ ✩ ✩ ★ ★★ ★★ ★ An Engineering & Technology Leader The heritage of our company, dating to its founding in 1968, is as an engineering driven, solutions provider. Through the years of expansion and acquisition, this basic premise remains a constant and driving force. Our teams of experienced application engineers use sophisticated simulation software to replicate real-world environments. Once product designs are complete, we conduct exhaustive in-house testing and verification to ensure function and compliance. API Technologies maintains a leadership position in many industries by applying the latest technology to design performance-enhancing products and systems. R & D Commitment... Creating the Next Generation ★ The surest way to guarantee organic new product development is through investment in research personnel and equipment. API Technologies consistently commits the resources necessary to fund the innovation and creativity leading to technological advancements. We constantly are looking for ways to improve existing designs, as well as find entirely new approaches yielding unforeseen benefits. All of our business units have made significant new product introductions in recent years. 5 Defense • Specialty Connectors • QPL’d Coaxial Filters • Military Custom Power Filters • Ceramic Capacitors • Magnetics Communications • Coaxial Interconnects • Commercial Custom Power Filters • Surface Mount Filters • Magnetics Avionics • Specialty Connectors • Coaxial Filters and Interconnects • Film Modules • Custom Power Filters • Magnetics 6 Alternate Energy • Film Modules • Specialty Ceramics • Magnetics Medical • Coaxial Filters and Interconnects • Ceramic Capacitors • Power Filters • Magnetics Industrial • Ceramic Capacitors • Coaxial Filters and Interconnects • Film Modules • Specialty Connectors and Custom Cable Assemblies • Magnetics 7 EMI Testing Services API Technologies has the EMC expertise and in-house filter solutions you need to meet worldwide EMC standards. Our EMC testing services offer you a flexible resource to assist in product development by identifying and correcting EMI susceptibility and/or emission problems. API has a fully equipped EMC testing laboratory and an experienced engineering staff ready to solve demanding EMC challenges. For a modest daily fee, we can test your equipment, determine state of compliance, and work with you in developing a viable solution. It is not uncommon for clients to leave our lab with a prototype in hand. EMC Lab Highlights • • • • • NARTE certified staff Semi-anechoic chamber Computer controlled instrumentation Graphical data presentation in multiple formats Fiber optic video monitoring system Testing Capabilities MILITARY MIL-STD-461 A/B/C/D/E MIL-STD-1399 AUTOMOTIVE CISPR 25 Test Methods COMMERCIAL FCC-Part 15 RTCA/DO-160 A/B/C/D GR-1089-CORE INTERNATIONAL EN55011/CISPR 11 EN55014/CISPR 14 EN55022/CISPR 22 EN61000-4-2 Electrostatic Discharge EN61000-4-3 Radiated RF Immunity EN61000-4-4 Electrical Fast Transient EN61000-4-5 Surge EN61000-4-6 Conducted RF Immunity 8 EMI/RFI Filter and Capacitor Performance Testing Reliability Levels Class B Class B is outlined in MIL-PRF-28861 and is prescribed for most military/aerospace requirements. It is more stringent than MIL-PRF-15733, requiring 100% screening that includes thermal shock, voltage conditioning and x-ray. Periodic Group B testing is performed on units selected at random from production lots. Class B MIL-PRF-28861 Test Sequence Summary Inspection Class B Group I “R” level testing “R” level screening is performed by API Technologies’ Hi-Rel Laboratory as detailed below. Customers requiring special tests may order to their own specifications or simply order to level R and then note additions or deviations. “R” level test sequence AC voltage drop (when applicable) X Voltage and temperature limits of capacitance X (100% testing unless otherwise specified) Insertion loss (at temperature) X Barometric pressure (reduced) X • Thermal Shock: 5 cycles from -55°C to +125°C in Temperature rise X Current overload X Terminal strength X Thermal shock and immersion X Group II Subgroup 1 Life X Subgroup 2 Resistance to soldering heat X Salt spray (corrosion) X Radiographic inspection X Subgroup 3 Resistance to solvents X Group III Shock (specified pulse) X Vibration (high frequency) X Moisture resistance X Seal (when applicable) X Radiographic inspection X accordance with MIL-STD-202, Method 107D, Condition A. • Burn-in: 100 hours at 1.4x rated DC voltage, 125°C. • Seal Test: MIL-STD-202, Method 112, Test Condition A. Hermetic sealed parts only. • Capacitance and Dissipation Factor: MIL-STD-202, Method 305, frequency 1kHz. • Dielectric Withstanding Voltage: 2.5 times the rated DC voltage for 5 ±1 second at 25°C, with 50 mA maximum charging current. • Insulation Resistance: MIL-STD-202, Method 302, 125°C at rated DC voltage and room temperature (25°C). The 125°C requirement shall be 10% of the specified catalog IR at 25°C. • DC Resistance: MIL-STD-202, Method 303. • Insertion Loss Test: Sample per MIL-PRF-15733. At full rated load in accordance with MIL-STD-220. The minimum insertion loss shall be defined in the filter catalog. • Visual and Mechanical: In accordance with MIL-PRF-15733. • Marking: All filters which have successfully completed the test sequence shall be marked with an “R” in the second part of the number. For example, a standard SCI-2130-004 becomes SCI-R2130-004 and 9051-100-0000 becomes 9051-R100-0000, and 51-719-011 becomes 51-R719-011 after completion of the Hi-Rel Level “R” Test Sequence. 9 Ceramic Capacitors we offer performance and cost alternatives to meet varied voltage, capacitance, packaging and budgetary requirements Discoidal Feed-Through Capacitors are ideal for by-pass and filtering applications with a low inductance construction suited for high frequency applications. Their low profile and rugged design is an excellent alternative to ceramic tubes… 11 Tubular Feed-Through Capacitors are small, lightweight with high dielectric strength and are impervious to moisture and contamination. Feed-through capacitors have a uniform insertion loss over a broad spectrum range and are ideal for multi-pin connector applications… 12 Tubular Pi Capacitors have similar characteristics to feed-through capacitors in addition to a narrower transition between the pass and stop bands, effectively stopping high frequency interference without affecting desired frequencies and providing filtering of noise content close to signal content … 13 SMPS (Switch Mode Power Supply) Capacitors deliver lower equivalent series resistance, lower equivalent series inductance, lower ripple voltage and less self-heating when compared to other capacitor technologies… 14-15 Planar Capacitors offer a faster assembly time compared to stand-alone chips, discoidal or tubular capacitors. They also have a low profile and are capable of meeting various geometric and electrical configurations, making these planar capacitors the new standard in EMI suppression applications… 16 API Technologies’ Expertise Inside every EMI filter is a ceramic feedthrough capacitor. The Spectrum Control line of ceramic capacitors is designed to provide solutions to a wide range of filtering applications. Our ceramic capacitors are ideal for EMI/RFI suppression filters, medical implantable devices, commercial and military applications, power supplies and converters. Custom Ceramic Capacitors We offer many variations of discoidal, tubular and array capacitors to fit your custom application: ■ Various OD, ID, thickness and length configurations ■ Pressed discoidals with surface printed terminals ■ Multihole discoidal designs ■ Miniature discoidals down to .080" OD 10 ■ ■ ■ ■ ■ ■ Arrays Custom style capability High voltage designs available High temperature designs available Square tubes for surface mount applications Lapped feed-through capacitors For complete specs and drawings, visit eis.apitech.com/ceramics Discoidal Capacitors Ceramic discoidal feed-through capacitors are the building blocks of the EMI filter industry. API’s Spectrum Control discoidal capacitors provide great versatility in meeting varied voltage, capacitance and dimensional requirements. Our nonpolar, multilayer capacitors are small, reliable and high in dielectric strength. Operational temperatures of -55°C to +125°C are achieved with no voltage de-rating. The versatile nature of our discoidals makes them ideally suited for by-pass and filtering applications. Due to their low inductance construction, these capacitors perform extremely well in high frequency applications. The circular geometry of a discoidal feed-through capacitor offers many paths to ground, resulting in lower impedance and better filtering performance. The low profile and rugged design of our discoidal capacitors offer an excellent alternative to ceramic tubes. Insertion Loss (db) Per MIL-STD-220 Curve Excellent high frequency performance ■ Low profile design 4 5 7 8 56 uF 1u F 1. 4u F 50 02 7u 056 uF F 9 27 uF 40 30 10 270 50 0 01u 00 0 pF pF 0pF F ■ 3 6 20 NPO, X7R and Z5U ceramics 2 60 Features ■ 1 70 10 Ceramic Capacitors Typical Insertion Loss - FT Capacitors 10 0 0 01 01 1 10 100 1000 Frequency (MHz) ■ Rugged construction ■ Low impedance, many paths to ground ■ Low inductance, nonpolar ■ AC applications up to 240V ■ DC applications up to 500V ■ -55°C to +125°C operation Multilayer Discoidal O.D. Ceramic dielectric Discoidal Part Numbering System Example: 340055AX145P6B0 Electrodes I.D. The part number shown represents a discoidal with an O.D. of 0.340" and I.D. of 0.055", with a voltage rating of 50 VDC. The ceramic type will be X7R, capacitance value is 1,400,000 pF with a tolerance of +100, -0%. The termination will be silver and the parts will receive bulk packaging. 340 Overlap area Dielectric thickness 055 A X 145 Outer Diameter Inner Diameter Voltage Rating Ceramic Code EIA Cap Code EIA Cap Tolerance Example: Example: A: 50 VDC N: NP0 Example: K: ±10% 0: None 0.340" = 340 0.055" = 055 B: 100 VDC X: X7R D: Class B Z: Z5U 1,400,000 pF = 145 M: ±20% C: 200 VDC P: +100 -0% G: Custom E: 500 VDC P 6 B Termination Packaging 6: Silver B: Bulk 0 Special Requirements Z: +80 -20% For complete specs and drawings, visit eis.apitech.com/discoidal 11 API’s Spectrum Control brand manufactures a wide variety of tubular feed-through (FT) and Pi (π) ceramic capacitors, which are small in size, lightweight, nonpolar and offer high dielectric strength. Operating temperatures of -55°C to +125°C are achieved with no voltage de-rating. All capacitors are fired to produce true monolithic structures, which are impervious to moisture and contamination. Outer terminations feature a nickel barrier and a final metal layer, typically silver. Features Typical Insertion Loss Insertion Loss (db) Per MIL-STD-220 Curve 2 3 4 5 6 60 7 ■ Provide filtering of noise content close to signal content ■ Low cost solution for general purpose filtering ■ Ideal for multipin connector applications 40 ■ High ratio of capacitance to volume 30 ■ Low inductance, nonpolar ■ Impervious to moisture and contamination ■ -55°C to +125°C operation 8 56 uF 1u F 1. 4u F 50 10 270 50 0 01u 00 0 pF pF 0pF F 02 7u 056 uF F 9 20 10 10 Tubular FT Capacitors Feed-through tubular capacitors are ideally suited for by-pass and filtering applications. Due to the cylindrical design, the capacitors will have uniform insertion loss over a broad frequency range. This structure yields a low inductance when compared to conventional wound capacitors. Solid FT capacitors have no internal electrodes and find their primary usage in low cost applications. Multilayered FT capacitors have a higher capacitance to volume ratio and are ideally suited for greater filtering at lower frequencies. Multilayered FT capacitors are also designed for applications where source impedances are high and sharp attenuation rise is critical. 0 0 01 01 1 10 100 Frequency (MHz) Feed-Through Construction Solid C-termination Ground (common) Insulation C-termination Feed-Through Circuit C Multi Layered Ground (common) Insulation C-end termination 12 1 70 27 uF Ceramic Capacitors Tubular Feed-Through (FT) and Pi Capacitors For complete specs and drawings, visit eis.apitech.com/tubular 1000 Typical Insertion Loss - Pi Capacitors Insertion Loss (db) 80 33000 70 60 Tubular Feed-Through (FT) and Pi Capacitors 10000 4000 50 1000 40 30 310 20 10 Tubular Pi Capacitors 100 1 MHz Compared to feed-through tubular capacitors, Pi tubular capacitors have a much narrower transition between the pass and stop bands. Pi capacitors are effective in stopping high frequency interference without affecting necessary frequencies immediately below the stop band. 1GHz Frequency Pi Construction T Solid Electrode "E1" Ground "G" Pi Circuit C1 100 MHz Ceramic Capacitors Similar to feed-through tubular capacitors, Pi tubular capacitors can be designed with a solid or multilayered configuration. Solid Pi tubular capacitors are more cost effective, but limited in capacitance values. Multilayered Pi tubular capacitors can cover a wider range of capacitance, while still maintaining the mechanical strength of a solid Pi tubular capacitor in a similar case size. 10 MHz Electrode "E2" C2 MultiLayered Tube Electrode "E 1" C1 + C2 = C Total Ground "G" Inductive element not included. Electrode "E 2" Tubular Part Numbering System Example: I8150173X7R471M Buried electrode tube The part number shown represents a Pi tubular capacitor with an O.D. of 0.081" and I.D. of 0.050", with a voltage of 200 VDC. The ceramic type will be X7R, capacitance value is 470 pF with a tolerance of ±20%. The termination will be silver and the parts will receive bulk packaging. I 81 50 173 X7R 471 M Voltage Rating Outer Diameter Inner Diameter Length Ceramic Code EIA Cap Code EIA Cap Tolerance A: FT, 50 VDC Example: Example: Example: NP0 Example: M: ±20% C: FT, 100 VDC 0.081" = 81 0.050" = 50 0.173" = 173 X7R 470 pF = 471 N: ±30% E: FT, 200 VDC Y5V G: Pi, 50 VDC P: +100 -0% Z: +80 -20% H: Pi, 100 VDC I: Pi, 200 VDC For complete specs and drawings, visit eis.apitech.com/tubular 13 Mil Qualified & DSCC Certified SMPS Capacitor Assemblies Ceramic Capacitors API Technologies’ Spectrum Control line of MIL-PRF-49470 qualified and DSCC 87106 certified Switch Mode Power Supply capacitors are designed to provide superior performance in high frequency switching applications. These capacitors are ideal for high energy density products found in both military and commercial markets. ■ Capacitance values 0.01µF to 47µF ■ Leaded parts safeguard against thermal and mechanical stresses ■ Lower Equivalent Series Inductance (ESL) ■ Lower ripple voltage and less self heating Style/Size A B E max max ±0.025" ±0.025" max (in) (mm) (in) SMP-4 (mm) (in) SMP-5 (mm) 0.650 16.50 0.650 16.50 0.650 16.50 SMP-3 API’s High-speed SMPS capacitors have the following characteristics when compared to other capacitive elements: ■ Lower Equivalent Series Resistance (ESR) Dimensions C D 0.715 18.16 0.715 18.16 0.715 18.16 0.450 11.42 0.400 10.15 0.250 6.35 1.050 26.65 0.400 10.15 0.250 6.35 0.500 12.69 0.440 11.17 0.300 7.62 Leads/ Side 10 4 3 N Lead Configuration E Dielectric Characteristics API offers SMPS capacitors in two basic dielectric classes, with individual designs tailored to meet specific performance characteristics. D A 0.010 ±0.002 Dielectric Type Stability Class Description BP (NPO/COG) Ultra Stable Class I Effects on electrical properties are minimal with variations in operating temperature, voltage, frequency or time. Used in applications which require stable performance. BQ, BR and BX Stable Class II Class II dielectrics will exhibit a predictable shift in performance characteristics when exposed to variations in temperature, voltage, frequency or time. Selected for applications where blocking, coupling, by-passing and frequency discriminating elements are used. Offers higher capacitance than Class I (COG). 0.055 ±0.010 C 0.012 Min – 0.100 Max 0.250 Min 0 0.020 ± 0.002 0.100 Typ L Lead Configuration 0.070 ± 0.010 0.050 min J Lead Configuration 0.050 min 0.070 ± 0.010 6/M Surface Mount Configuration SMPS Part Numbering System Example: SMP3X124KENMB00 C The part number shown represents a size 3 SMPS capacitor. The ceramic type will be BX, capacitance value is 120,000 pF, with a tolerance of ±10%. The voltage rating is 500 VDC, termination will be “N” style leads and the parts will receive marking/ bulk packaging. SMP3 X 124 Case Size Ceramic Code EIA Cap Code K EIA Cap Tolerance Voltage Rating Z: A: 120,000 pF B: C: E: * HR: Hi-Rel designation reflects MIL-PRF-49470, level B, QPL approval SMP3 SMP4 SMP5 14 P: Q: R: X: BP BQ BR BX Example: J: ±5% K: ±10% M: ±20% E 25 VDC 50 VDC 100 VDC 200 VDC 500 VDC N M B 00 Termination Marking Packaging Special Requirements J: Leads in L: Leads out N: Leads straight M: Marked U: Unmarked T: Tape & Reel F: Foam carrier/ boxed W: Waffle GA:87106 Group A HR:Hi-Rel* For complete specs and drawings, visit eis.apitech.com/smps Military/Hi-Rel & Commercial/Industrial Grade SMPS Capacitor Assemblies ■ Lower Equivalent Series Resistance (ESR) ■ Lower Equivalent Series Inductance (ESL) ■ Lower ripple voltage and less self heating Electrical Characteristics ■ Leaded options safeguard against thermal and mechanical stresses in larger package sizes X7R 50 Maximum Capacitance Value 2225 2425 3530 3640 3940 4540 5550 6560 7565 44105 156 156 276 396 476 566 826 127 157 157 ■ Capacitance values 0.01 µF to 150 µF X7R 100 685 685 126 186 206 256 396 566 686 586 Stable Class II, BX, BR, BQ and X7R dielectric materials offer reliable operation and predictable performance characteristics related to temperature, frequency and voltage X7R 200 475 475 685 825 106 126 156 256 336 276 X7R 500 155 155 275 395 395 475 685 825 126 126 BX 50 475 565 106 126 156 185 276 396 576 476 ■ VTC WVDC BX 100 215 335 475 575 825 825 125 186 226 276 BR 200 125 155 255 395 395 475 685 106 126 126 BQ 500 564 684 125 155 185 185 275 475 565 565 Ceramic Capacitors API’s line of Spectrum Control high-speed Switch Mode Power Supply capacitors have the following characteristics when compared to other capacitor technologies: API Technologies’ Spectrum Control brand offers high reliability/military grade and commercial/ industrial grade capacitors designed to provide superior performance in high frequency switch mode power supply applications. These capacitors are ideal for bulk capacitance and pulsing applications and are available in a range of different footprints and mounting configurations. The high reliability/military grade is based on the design principals and test requirements defined by MIL-PRF-49470. Dimensions (Refer to drawings on page 14) Dimensions in (mm) 2225 C ±0.025 (0.635) 0.235 (5.97) Case Size 3940 2425 3530 3640 0.250 (6.35) 0.360 (9.14) 0.370 (9.40) 0.400 (10.16) 0.460 (11.68) 0.560 (14.22) 0.660 (16.76) 0.760 (19.30) 0.450 (11.42) 0.224–0.275 0.224–0.275 (5.69–6.99) (5.69–6.99) 0.275–0.325 0.350–0.425 (6.99–8.26) (8.89–10.80) 0.350–0.425 0.350–0.425 0.450–5.25 0.550–0.625 0.600–0.675 0.950–1.075 (8.89–10.80) (8.89–10.80) (11.43–13.34) (13.97–15.88) (15.24–17.15) (24.13–27.31) E Max 0.300 (7.62) 0.420 (4.67) 0.430 (10.92) 0.440 (11.17) 0.530 (13.46) 0.630 (16.00) 0.730 (18.54) 0.830 (21.08) 0.500 (12.70) A Max 0.650 (16.51) 0.650 (16.51) 0.650 (16.51) 0.650 (16.51) 0.650 (16.51) 0.650 (16.51) 0.650 (16.51) 0.650 (16.51) 0.650 (16.51) 0.650 (16.51) D Min - Max # Leads/Side 0.300 (7.62) 3 3 3 4 4 4540 5550 4 6560 5 7565 6 44A5 6 10 Note: C dimension for non-leaded chip capacitors equals dimension specified less the thickness of the leads or 0.020" total SMPS Part Numbering System Example: 2225X824KAJMBHR The part number shown represents a 2225 size SMPS capacitor. The ceramic type is X7R / BX, capacitance value is 0.82 μF, with a tolerance of ±10%. The voltage rating is 50 VDC, termination is “J” style leads, Group A testing is M49470 Group A, Subgroups 1 & 2 and the parts will receive marking / bulk packaging. 2225 X 824 K A J M Case Size Ceramic Code EIA Cap Code EIA Cap Tolerance Working Voltage Lead Configurations Marking Ref Dimensions Table A: 1.0 B: 1.1 C: 1.2 D: 1.3 E: 1.4 F: 1.5 G: 1.6 H: 1.7 J: 1.8 K: 1.9 L: 2.0 B Packaging B: X7R 824= 820,000 pF= 0.82 µF K: ±10% A: 50 VDC J: Leads in M:Marked Q: BQ 125= 1,200,000 pF= 1.2 µF M:±20% B: 100 VDC L: Leads out R: BR 156= 15,000,000 pF= 15 µF C: 200 VDC N: Leads straight U: Unmarked F: Foam carrier/ (Std) boxed X: BX For dimensions ≥1.000" Substitute letters above eg. 44A5 = 44105 chip size E: 500 VDC B: Bulk HR Special Requirements* 00: Standard HR:M49470 XX: Custom S: Special 6: Ag termination T: Tape & Reel - 7 in M:PdAg termination W:Waffle Additional package sizes, capacitance values and higher voltage ratings available, please contact factory. * 00 Designation reflects sample visual / mechanical inspection, plus 100% Capacitance, DF, DWV & IR testing @ +25°C HR designation reflects Group A, Subgroups 1 & 2 inspection per MIL-PRF-49470 For complete specs and drawings, visit eis.apitech.com/smps 15 Ceramic Capacitors Planar Capacitors API Technologies’ Spectrum Control brand designs and manufactures a wide range of planar capacitor arrays. Using over 25 years expertise in multilayer ceramic capacitor manufacturing, planar capacitors offer many advantages over stand-alone chip, discoidal or tubular capacitors: low profile, compact, quick assembly time. Various custom and industry standard geometries are available and our designs can incorporate multiple capacitance values, feed-through holes and ground holes. With a combination of versatility and function, API’s planar capacitors are quickly becoming the new standard in filtered connectors used in EMI suppression applications. Features ■ Unparalleled electrical performance and reliability ■ Fast prototyping and short lead times ■ 100% electrical and dimensional testing of critical parameters ■ Custom packaging to suit end user needs ■ Custom and standard designs available ■ Multiple capacitance values up to 400:1 ratio ■ Multiple voltage ratings available ■ Hole ground resistance to a specified maximum ■ Conformal coat available for high voltage designs Electrical Specifications Operating Temperature . . . . . . . . . . . . -55°C - 125°C Capacitance . . . . . . . . . . . . Up to 1µF Capacitance Tolerance . . . . . ±10%, ±20%, +100% Voltage Rating . . . . . . . . . . Up to 1500VDC . . . . . . . . . . AC Rating available – . . . . . . . . . . contact factory Dielectric Withstanding Voltage . . . . . Up to 3000VDC Insertion Loss. . . . . . . . . . . 60 dB Min, typical hole to hole The electrical properties listed above are typical, and can be exceeded based on customer requirements and mechanical configuration. Since many variables affect the design, it is best to contact us directly for a detailed assessment of your planar capacitor needs. Typical Design Layouts Mechanical Specifications Dielectrics: . . . . . . . . . . . . . . EIA Codes: NP0 (COG), . . . . . . . . . . . . . . . . . . . X7R, Z5U Termination: . . . . . . . . . . . . Nickel barrier/Gold or Fired-on . . . . . . . . . . . . silver, Palladium silver or . . . . . . . . . . . . Platinum silver Surface: . . . . . . . . . . . . . . . Lapped, termination bandwidth . . . . . . . . . . . . . . . . . . . and insulative coating options Geometry: . . . . . . . . . . . . . Military circulars, D-Sub, ARINC, . . . . . . . . . . . . . . . . . . . Micro-D, custom configurations Thickness: . . . . . . . . . . . . . Up to 0.150" Camber: . . . . . . . . . . . . . . . Within ±0.004" per inch 16 For complete specs and drawings, visit eis.apitech.com/planar Surface Mount EMI Filters our family of surface mount filters is designed to provide a range of high performance EMI filtering options with a minimal PCB footprint Three Terminal Chips offer superior ability to withstand transient voltages and surges, and deliver excellent filtering performance in high current applications while providing exceptional solderability and resistance to solder heat… 18 SA Series Arrays incorporate four lines in one compact footprint. These arrays are nonpolar and designed to minimize residual inductance, thereby ensuring large insertion loss in a wide band and better cross talk control… 19 MSM Mini-Surface Mount offers a multilayer electrode structure, high temperature construction and 10 Amps current ratings. The filter chips provide extreme elimination of residual inductance and the self-resonant frequency extends to the microwave band… 20 SSM Square Surface Mount square mechanical geometry enhances SMT soldering in applications up to 10 Amps. These filters come in a Pi circuit configuration and are designed to address EMI/RFI on crowded printed circuit boards… 20-21 PSM Power Surface Mount are the first high temperature surface mount filter designed to effectively filter EMI/RFI at currents up to 20 Amps. These filters come in either a Feed-through or Pi circuit configuration and offer superior high frequency noise suppression… 21 Advantages of a Surface Mount Filter With many years of experience in the design and manufacture of filters, API Technologies has a unique perspective on EMI and how to control it. We provide an integrated approach to EMC problems with services such as customer consulting, diagnostic testing, design and manufacturing. By offering a variety of custom assemblies, we are able to unite your specific requirements with our high performance filters. API’s Spectrum Control line of surface mount EMI filters are ideal for a wide range of PCB applications, including: automotive electronics, digital A/V equipment, computers, peripherals, telecommunications, switching power supplies and high current buss lines. For complete specs and drawings, visit eis.apitech.com/surface 17 Three Terminal Chips Features ■ ■ ■ ■ ■ ■ ■ Surface Mount EMI Filters ■ Excellent performance in high current applications Nonpolar, surface mountable Superior filtering characteristics Superb ability to withstand transient voltages and surge Offers exceptional solderability and resistance to solder heat Available in 0603, 0805, 1205 and 1806 body size Two amp current rating available Available lead free/RoHS compliant Electrical Characteristics Capacitance Range . . . . . . . COG (NPO) 22 pF to 470 pF . . . . . . . . . . . . . . . . . . . . . X7R 470 pF to 47,000 pF . . . . . . . . . . . . . . . . . . . . . YV5 100,000 pF and 220,000 pF Capacitance Tolerance . . . . . COG (NPO) +50/-20% . . . . . . . . . . . . . . . . . . . . . X7R +50/-20% . . . . . . . . . . . . . . . . . . . . . Y5V +80/-20% Temperature Coefficient . . . . COG (NPO) ..................... . . . . . . . . . . . . . . . . . . . . . X7R ..................... . . . . . . . . . . . . . . . . . . . . . Y5V .................. Applications ■ ■ ■ ■ ■ Cellular telephones and base stations Telecommunication equipment Industrial electronic interface or programmable controllers Electronic automotive equipment Computer and peripheral equipment Insulation Resistance . . . . . . up to 22,000 pF 10,000 MΩ @ +25°C. . . . . . . . . . . . . . . 47,000 pF 5000 MΩ . . . . . . . . . . . . . . . . . . . . . 100,000 pF 1000 MΩ DC Resistance. . . . . . . . . . . 0.4 Amp or less 0.3 Ω max. . . . . . . . . . . . . . . . . . . . . . 1 Amp 0.08 Ω max. . . . . . . . . . . . . . . . . . . . . . 2 Amp 0.04 Ω max. Rated Voltage . . . . . . . . . . . up to 100 VDC Rated Current . . . . . . . . . . . up to 2 Amps Ordering Information Example: SF0805C221SBNCT Circuit Schematic This part number represents a three terminal chip with a body size of 0805 with a COG (NPO) dielectric. The capacitance is 220 pF with a capacitance tolerance of +50%/-20%. Voltage rating is 50 Volts DC. It has nickel barrier, solder plated terminations and a current rating of 0.4 Amp, (400 milliamps). The parts are taped and reeled. 18 0 ±/30 ppm/˚C, -55 to +125˚C +/-15%, -55 to +125˚C +30/-80%, -25 to +85˚C Input Output SF 0805 C 221 S B N C T Style Size Ceramic Capacitance Code Capacitance Tolerance Rated Voltage (Vdc) Termination Current Rating Packaging SF 0603 0805 1205 1806 C - COG X - X7R Y - Y5V First two numbers are significant, the third number refers to number of zeroes S - +50%/-20% Z - +80%/-20% N - Ni Barrier, Solder Plated B C D E F G H I T - Tape & Reel B - Bulk A - 25 B - 50 D - 100 For complete specs and drawings, visit eis.apitech.com/3terminal - 0.3 A 0.4 A 1A 2A 3A 4A 5A 6A SA Series Arrays Features ■ ■ ■ Typical Insertion Loss 70 ■ ■ ■ ■ 50 22000 470 30 1000 2200 20 22 47 100 0 0.1 1 10 100 1000 10000 Frequency (MHz) Noise reduction for DC lines on computers Computer peripheral equipment Digital TV and VTR Cellular telephones Automotive electronics Electrical Characteristics Rated Voltage . . . . . . . . . . . 25 VDC to 50 VDC Rated Current . . . . . . . . . . . 0.3 Amps IR. . . . . . . . . . . . . . . . . . . . 10,000 MΩ Min. DC Resistance. . . . . . . . . . . 0.3 Ω Max. Temperature Range . . . . . . . -55˚C to +125˚C Capacitance Range . . . . . . . 22 pF to 22,000 pF Capacitance Tolerance . . . . . ±20% Ordering Information Example: SA1206C22OMBNB Circuit Schematic The part number represents a 4-capacitor array with a body size of 1206 with a COG (NPO) dielectric. The capacitance is 22 pF with a capacitance tolerance of ±20%. Voltage rating is 50 VDC. It has nickel barrier, solder plated terminations, and the parts are bulk-packaged. SA 220 40 10 Applications ■ 60 GND 1206 C 220 M B N B Style Size Temperature Characteristics Capacitance Packaging 1206 C +/- 30 ppm/˚C 22 pF Rated Voltage (Vdc) A = 25 B = 50 Termination SA Series Capacitance tolerance M = ± 20% N = Ni Barrier Solder Plated T - Tape and reel 4,000 pc/reel B - Bulk pack 1,000 pcs/bag R +/- 15% U -750 +/- 120 ppm/˚C Surface Mount EMI Filters ■ The filter’s structure minimizes residual inductance with a high self-resonant frequency, ensuring large insertion loss in a wide band. The common ground electrode built into the chip ensures complete grounding of all lines at the ground on both ends. The filter is designed to minimize cross talk. An optimum constant can be selected from the capacity range of 22-22,000 pF to best suit the frequency. Solder plated nickel barrier terminations offer good solderability and resistance to soldering heat. Available lead free/RoHs compliant Insertion Loss (dB) ■ 47 pF 100 pF 220 pF 470 pF 1,000 pF 2,200 pF 22,000 pF For complete specs and drawings, visit eis.apitech.com/saseries 19 MSM, SSM & PSM Series Filters MSM - Miniature Surface Mount Chip Capacitors The MSM series filters feature high temperature construction and have current ratings up to 10 Amps. The filter chips exhibit very low levels of residual inductance and the self-resonant frequency extends to the microwave band. Applications include telecommunication equipment, computer and peripheral equipment and digital AV equipment, medical equipment, and DC power supply lines. Electrical Characteristics Features Surface Mount EMI Filters ■ ■ ■ ■ ■ Miniature footprint helps in dense circuit configuration Rated at 10 Amps Packaged in tape and reel or bulk form Operating temperature ranges of -25˚C to +85˚C and -55˚C to +125˚C Available lead free/RoHs compliant Working Voltage . . . . . . . . . . . . . 50 VDC Test Voltage. . . . . . . . . . . . . . . 150 VDC Current Rating . . . . . . . . . . . . 10 Amps max. Insulation Resistance . . . . . . . . 1.0 MΩ Terminations . . . . . . . . . . . . . . Ni-Barrier, solderable finish Soldering Conditions . . . . . . . . Max. 250˚C -5 sec. Feed-Through MSM Input Output Ground MSM Ordering Information MSM 4 T 470M 10 T Style Circuit Configuration 4 - Feed-Through Temperature Characteristics R - +/-15% T - +22/-33% V - +22/-82% Capacitance Current Rating 10 Amps Packaging MSM (Miniature) Code Value Tolerance 470 M 47 pF +50/- 20% 151 M 150 pF +50/- 20% 271 M 270 pF +50/- 20% 102 M 1000 pF +50/- 20% SSM - Square Surface Mount Filters The SSM series filters feature high temperature construction and have current ratings up to 10 Amps. The filter chip series are nonpolar and surface mountable with excellent performance characteristics and come in a Pi circuit configuration. Applications include telecommunication equipment, computer and peripheral equipment, digital AV equipment, power amplifiers, power supplies and high current bus lines. Features ■ ■ ■ ■ ■ 20 Square mechanical geometry enhances SMT soldering Rated to 10 Amps Packaged in tape and reel or bulk form Operating temperature range of –55˚C to +125˚C Available lead free/RoHs compliant For complete specs and drawings, visit eis.apitech.com/msmssmpsm T - Tape and Reel 2,000 pcs/reel B - Bulk pack 1,000pcs/reel MSM, SSM & PSM Series Filters SSM Electrical Characteristics PSM Filters SSM Pi Circuit Input Output Ground PSM - Power Surface Mount Filters PSM Electrical Characteristics The PSM series filters feature high temperature construction and have current ratings up to 20 Amps. This filter series is nonpolar and surface mountable with excellent performance characteristics and comes in either a Feed-through or Pi circuit configuration. Applications include telecommunication equipment, computer and peripheral equipment, digital AV equipment, power amplifiers, power supplies and high current bus lines. Voltage Rating DC . . . . . . . . . 200 VDC @ -55°C to +125°C . . . . . . . . . AC Rating available – . . . . . . . . . consult factory DWV . . . . . . . . . . . . . . . . . . . 700 VDC Current Rating . . . . . . . . . . . . . 20 Amps (Feed-through) max. . . . . . . . . . . . . . . . . . . . . . . . 10 Amps (Pi) max. Insulation Resistance . . . . . . . . 1.0 GΩ @ 25°C Dissipation Factor . . . . . . . . . . 4.0% maximum D.C.R. . . . . . . . . . . . . . . . . . . Max. .0005Ω, typ. .0002Ω Terminations . . . . . . . . . . . . . Solderable finish Features ■ ■ ■ ■ ■ ■ Provides time and costs savings compared to through-hole filters Superior high frequency filtering capability Rated to 20 Amps Packaged in tape and reel or bulk form Operating temperature range of –55°C to +125°C Available lead free/RoHs compliant PSM Feed-Through & Pi Circuits Feed-Through Input Pi Output Output Input Ground Ground Ordering Information Example: PSM4-402Z-20T0 Surface Mount EMI Filters Working Voltage . . . . . . . . . . . . . . 100 VDC Test Voltage. . . . . . . . . . . . . . . . . . 250 VDC Current. . . . . . . . . . . . . . . . . . . . . Max. 10 Amps Insulation Resistance . . . . . . . . . . . Min. 104 MΩ Terminations . . . . . . . . . . . . . . . . . Silver plated Soldering Conditions . . . . . . . . . . . Max. 250°C -5 sec. Marking.. . . . . . . . . . . . . . . . . . . . None The part number shown represents a power surface mount feed-through filter with a capacitance value of 4000 pF and capacitance tolerance of +80/-20%. The current rating of the part is 20 Amps and the packaging is tape and reel. PSM 4 - 402Z - Style PSM Capacitance PSM (Power) SSM (Square) Code 680M 101M 131P Circuit 471P Configuration 821M 1 - Pi 102M 4 - Feed-Through 152M 252P 402Z 103Z* Value 68 pF 100 pF 130 pF 470 pF 820 pF 1000 pF 1500 pF 2500 pF 4000 pF .01 µF Tolerance ±20% ±20% +100/-0% +100/-0% ±20% ±20% ±20% +100/-0% +80/20% +80/-20% 20 T 0 Packaging Tape and Reel SSM Capacitance Code 101Z 501P 152P 202P 402E 402Z Value 100 pF 500 pF 1500 pF 2000 pF 4000 pF 4000 pF Tolerance +80/-20% +100/-0% +100/-0% +100/-0% ±25 +80/-20% * Available in Feed-Through circuit only. T - Tape and reel packaging B - Bulk packaging Current Rating 05 - 5 Amps 10 - 10 Amps (Pi) 20 - 20 Amps (Feed-Through) For complete specs and drawings, visit eis.apitech.com/msmssmpsm 0 1 2 6 - 500 pieces 1,000 pieces 2,000 pieces 6,000 pieces Note: Tape and reel packaging 500 & 1,000 pieces (7") and 2,000 & 6,000 pieces (13") 21 Low Pass EMI Filters the industry’s most complete line of EMI filters gives you more style, size, IL performance and cost alternatives Motor Line Feed-Through (MLFT) Filters are high capacitance filters specifically designed for DC motor and other lower voltage applications. This one-component solution addresses EMI noise issues and eliminates the need for multiple components and electrical connections… 23 Solder-In Filters offer an ideal solution for applications in critical areas where space does not allow for use of mounting tools or hardware. Available in C, Pi and standard L circuit configurations and primarily used in filtering signal/data lines and AC power lines… 24 9925 Series Filters have a knurled design allowing them to be pressed into place creating a reliable mechanical bond making them an excellent choice for applications where soldering is undesirable… 25 Spec Spin Filters are an excellent choice for applications that require many lines to be filtered in close proximity to each other due to their space saving #2-56 threaded miniature EMI spanner design. These filters are designed without a hex and do not require soldering for installation… 25 Resin Sealed Filters provide excellent environmental protection in a rugged case that is resin sealed at both ends and easily mounted with a tapped hole or through hole. These filters are provided in C, L and Pi configurations with metric threading available… 26 High Current Resin Sealed Filters are ideal for use in high current 5 volt logic buss, as well as ±48 VDC telephone rack buss, high current switch mode power supplies and DC charging systems. These filters feature rugged bolt-in style for easy installation… 27 Hermetically Sealed Filters feature hermetic glass seals and high EMI filtering performance making them highly reliable in the toughest environmental conditions. These filters are available with C, L, Pi, T and double T configurations with MIL-F-15733 and MIL-F-28861 QPL filters available… 28 Value Added Assemblies offer flexible solutions by allowing you to add connectors, modify terminations or add wire harnesses, thereby lowering your cost of acquisition and assembly, reducing your production time/costs and inventory, all while giving you a filter assembly that meets your unique design challenges… 29 Low Pass EMI Advantages API Technologies’ Spectrum Control brand was founded in 1968 as a designer and manufacturer of Electromagnetic Interference (EMI) filters. These many years of experience have yielded an engineering-driven team that understands how and where potential EMI problems exist in an electronic system and how to best eliminate them. With an extensive library of standard products and a willingness to develop an application-specific custom solution, our customers count on us to help them satisfy global EMC standards while meeting demanding design parameters. 22 ■ ■ ■ ■ ■ ■ Wide range of package sizes, mounting options and circuit configurations offering maximum design flexibility Develop custom application-specific solutions addressing your mechanical and electrical requirements High reliability construction… built in accordance to MIL-PRF-15733 or MIL-PRF-28861 Over 800 standard QPL products and DSCC part numbers Effective filtering up to 18 GHz Reliability testing available for customer specific requirements For complete specs and drawings, visit eis.apitech.com/lowpass Motor Line Feed-Through (MLFT) Filters (Patent Pending) Low Pass EMI Filters As the world leader in EMC, API Technologies’ Spectrum Control brand has developed a family of high capacitance filters specifically designed for DC motor and other lower voltage applications. The Motor Line Feed-Through (MLFT) filter is a one-component solution that eliminates the need for multiple capacitors, inductive coils, leads and PCB assemblies requiring numerous electrical connections and large amounts of space. MLFT filters (patent pending) are engineered to provide the required EMI filtering and mechanical interface at a reduced cost. MLFT filters offer significant insertion loss to pass global conductive and radiated EMC tests, such as CISPR 25. Our standard line of filters can be designed into mechanical packages for easy retrofit into existing designs or as custom assemblies to simplify installation during production. These filters are available in stamped or threaded housings, with single or dual lines, and round leads or Faston terminals for applications to 100 volts. Benefits ■ ■ ■ ■ ■ ■ ■ ■ Easy installation, provides a connector interface Excellent EMI filtering through GHz range Competitive cost Space saving EMI solution Fewer electrical connections Failsafe DC open circuit for safety concerns Standard and custom filtering and mechanical packages Transient voltage and surge protection available Ordering Information Example: MLFT2-001-TFCAC The part number shown represents a single line, threaded MLFT Filter with Faston Terminals, a capacitance rating of 0.20 µF and a voltage rating of 100V. MLFT2 - 001 - T Motor Line Feed-Through Filter F CA C Style Terminal Capacitance Voltage Rating T = Single line threaded S = Single line stamped D = Dual line stamped F = .110 Faston R = .062 round lead CA = .20 µF CC = 2000 pF CD = 20 pF C = 100V For complete specs and drawings, visit eis.apitech.com/mlft 23 Solder-In Filters Solder-in filters are ideal for use in critical areas where space does not allow use of mounting tools or hardware. The solder-in feature also allows installation in unison with other board mounted components. Primarily used in filtering signal/data lines and DC power lines. Electrical Specifications Features ■ ■ ■ ■ Low Pass EMI Filters ■ Small size to allow effective use of space Voltage ratings to 750 VDC Multiple circuit configurations: C, L and Pi available High temperature construction to prevent reflow during installation MIL-F-15733 QPL versions available C Circuit Capacitance . . . . . . . . . . 100 pF to 0.30 µF Voltage Rating . . . . . . . . 50 to 750 VDC Current Rating. . . . . . . . 10 – 25 Amps Pi Circuit Capacitance . . . . . . . . . . 1500 pF to 0.022 µF Voltage Rating . . . . . . . . 50 to 500 VDC . . . . . . . . . . . . . . . . . . 90 to 350 VAC Current Rating. . . . . . . . 10 – 25 Amps Series 9900 Miniature Solder-In Filters These filters are ideal for microwave applications such as attenuators and oscillators, and perform well in high impedance circuits where large capacitance values are not practical. Features ■ ■ ■ ■ ■ ■ ■ Miniature size to allow effective use of space Standard capacitance values from 5pF to .033µF Voltage ratings to 200 VDC/115 VAC 0 – 400 Hz Hermetically sealed on one end allows for through-hole sealing between compartments High temperature construction meets MIL-F-28861 solderability and resistance to soldering heat requirements Available in MIL-C-11015 versions Gold plating compatible with gold bonding techniques Electrical Specifications C Circuit Capacitance . . . . . . . . . . 10 pF to 0.030 µF Voltage Rating . . . . . . . . 50 to 200 VDC . . . . . . . . . . . . . . . . . . 115 VAC Current Rating. . . . . . . . 5 Amps L Circuit Capacitance . . . . . . . . . . 5 pF to 0.033 µF ** Large Diameter High Temp Solder-In Filters are also available – please contact factory 24 Voltage Rating . . . . . . . . 50 to 200 VDC Current Rating. . . . . . . . 10 Amps For complete specs and drawings, visit eis.apitech.com/solder-in Series 9925 Mini-Press Filters This new knurled filter is designed to be pressed into place and creates a reliable mechanical bond. This feature makes it an excellent selection for applications where soldering is undesirable. Suitable plating is available that allows gold bonding to the terminals. These filters are ideal for microwave and RF applications such as attenuators, synthesizers and oscillators. They perform well in high impedance circuits where large capacitance values are not practical. Electrical Specifications Mechanical Specifications Installation. . . . . . . . . . . Press-in Plating. . . . . . . . . . . . . . Gold Seal . . . . . . . . . . . . . . . . Glass sealed on one end, . . . . . . . . . . . . . . . . . . . resin sealed on the other end Termination Options. . . . Plating suitable for gold bonding Voltage Rating . . . . . . . . 50 to 200 VDC Operating Temperature . . -55°C to +125°C Low Pass EMI Filters Capacitance . . . . . . . . . . 10 pF to 0.030 µF Current Rating. . . . . . . . 5 Amps Series 54-874-XXX Spec Spin Filters API Technologies’ Spectrum Control brand has developed a space saving #2-56 threaded miniature EMI spanner filter. This new threaded filter is designed without a hex and does not require soldering for installation. These features make it an excellent selection for applications that require many lines to be filtered in close proximity. The easy swap out also allows for flexibility in filter replacement and capacitance substitution. Easy filter substitution also allows for flexibility in filter placement. Custom design queries are always welcome. API’s Spectrum Control brand spanner filter offers superior insertion loss over a broad frequency range when compared to surface mount components. The filter is available in capacitance values up to 10,000 pF, and is featured in a microcircuit package used in microwave applications such as frequency synthesizers, power amplifiers, MMW radio, and is ideal for commercial and high-reliability applications. Mechanical Specifications Center Spacing . . . . . . . . 0.110" Lead Finish . . . . . . . . . . Gold Electrical Specifications Bushing Finish . . . . . . . . Gold Capacitance . . . . . . . . . . 10 pF to 0.010 µF Tightening Torque. . . . . . 16 oz-in (± 2) (0.11 Nm) Voltage Rating . . . . . . . . 50 VDC Current Rating. . . . . . . . 5 Amps Insertion Tool For complete specs and drawings, visit eis.apitech.com/9900 25 Resin Sealed Bolt-In Filters These filters are easily mounted in a tapped hole or through-hole with supplied nut and lock-washer. The rugged case with resin seals at both ends provides excellent environmental protection. Primarily used in filtering signal/data lines and DC power lines. Electrical Specifications Features ■ ■ ■ MIL-PRF-15733 QPL filters available Metric threaded filters available, consult factory RoHS compliancy available Lead Options Available Low Pass EMI Filters ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ 26 Voltage Rating . . . . . . . . 50 to 500 VDC . . . . . . . . . . . . . . . . . . 115 VAC Current Rating. . . . . . . . 3 – 25 Amps L Circuit Capacitance . . . . . . . . . . 10 pF to 1.0 µF Straight Turret (nail head) Hooked Bends Flattened Flattened and notched Value added wires Many custom options Voltage Rating . . . . . . . . 50 to 500 VDC . . . . . . . . . . . . . . . . . . 115 VAC Current Rating. . . . . . . . 3 – 25 Amps Pi Circuit Capacitance . . . . . . . . . . 65 pF to 0.15 µF Voltage Rating . . . . . . . . 50 to 700 VDC . . . . . . . . . . . . . . . . . . 350 VAC Lead Finish ■ C Circuit Capacitance . . . . . . . . . . 10 pF to 1.0 µF Current Rating. . . . . . . . 3 – 25 Amps Silver Tin/lead Gold - suitable for gold bonding Thread Sizes Circuits 4 - 40 C, L & Pi 6 - 32 C, L & Pi 6 - 40 Pi 8 - 32 C, L & Pi 10 - 32 C & Pi 12 - 28 C & Pi 12 - 32 C & Pi 5/16 - 24 C & Pi 5/16 - 32 C & Pi For complete specs and drawings, visit eis.apitech.com/resin High Current/High Voltage Resin Sealed Filters High current filters are ideal for use in high current 5 volt logic buss, but also can be used for ±48 VDC telephone rack buss, high current switch mode power supplies and DC charging systems. High voltage filters find use in high voltage power supplies and applications requiring U.L. Hi-Pot. Installation Notes 1. Mounting installation torque Method A: Mounting in full threaded through hole Maximum torque: 96 in-lbs Features ■ ■ ■ ■ Current ratings up to 100 Amps Continuous voltage ratings up to 1250 VDC/ 240 VAC (400Hz) U.L. 1459 recognized and CSA C22.2 approved versions available Rugged bolt-in style for easy installation Available in C and Pi circuits Method B: Mounting w/hardware Maximum torque: 84 in-lbs 2. Terminal installation torque Maximum torque: 20 in-lbs Note: Use two-wrench method to install terminal hardware. Ordering Information Part Number 54-848-005* Rated Voltage 125°C DC AC*** 60 — I Amp 50 CKT C Min Cap 0.22 µF Minimum Insertion Loss (dB) 10 1 3 1 10 30 100 300 MHz MHz MHz MHz MHz MHz GHz GHz 50 50 50 30 40 50 50 20 54-853-001* 60 — 50 C 0.22 µF 20 30 40 50 50 50 50 50 54-853-004 € 200 140 100 C 0.22 µF 20 30 40 50 50 50 50 50 54-848-008 200 140 100 C 0.22 µF 20 30 40 50 50 50 50 50 54-844-001** 600 240 25 C 4700 pF ± 20% — — 12 20 30 33 50 50 54-844-002** 600 240 25 C 0.01 µF ± 20% 3 7 20 25 35 40 57 57 54-763-008 750 — 25 C 1000 pF — — — 10 20 28 28 28 54-763-009 750 — 25 C 4000 pF — — 10 22 32 35 35 40 54-789-003 1250 — 25 C 4000 pF — — 6 20 30 35 35 35 ✝ 1280-060 € 2500 — 25 Pi 1500 pF — — 5 15 50 50 50 50 ✝ Also available through API’s authorized distributors. € Also available through API’s authorized European distributors/agents. * Denotes parts that are UL recognized to UL 1459 and certified to CSA C22.2 ** Denotes parts that meet 1500 VAC Dielectric Withstanding Voltage per UL 1283 *** AC Voltage to be 400Hz Low Pass EMI Filters ■ and CSA C22.2 For complete specs and drawings, visit eis.apitech.com/hchvresin 27 Hermetically Sealed Threaded Case Filters This series of filters features hermetic glass seals and high EMI filtering performance. They are excellent for critical applications that demand high reliability in the toughest environmental conditions and provide broad band high performance EMI filtering from 1 KHz up to 10 GHz. Features ■ ■ ■ Low Pass EMI Filters ■ ■ ■ ■ ■ MIL-PRF-15733 and MIL-PRF-28861, DSCC 84084 QPL filters available Popular .375", .410" and .690" case diameters Voltage ratings from 50 V to 400 VDC/240 AC, 400 Hz Impervious to high moisture environments, solvents and severe environmental conditions High temperature terminal construction D-slotted bushings High reliability testing available Metric threads available – consult factory Electrical Specifications C Circuit Capacitance . . . . . . . . . . 0.015 µF to 4.0 µF T Circuit Capacitance . . . . . . . . . . 0.15 µF to 1.4 µF Voltage Rating . . . . . . . . 50 to 400 VDC . . . . . . . . . . . . . . . . . . 125 – 240 VAC Voltage Rating . . . . . . . . 50 to 400 VDC . . . . . . . . . . . . . . . . . . 115 VAC, 240 VAC Current Rating. . . . . . . . 10 – 25 Amps Current Rating. . . . . . . . 0.25 – 20 Amps L Circuit Capacitance . . . . . . . . . . 0.015 µF to 4.0 µF TT Circuit Capacitance . . . . . . . . . . 0.5 µF to 1.5 µF Voltage Rating . . . . . . . . 50 to 400 VDC . . . . . . . . . . . . . . . . . . 125 to 240 VAC Voltage Rating . . . . . . . . 50 to 300 VDC . . . . . . . . . . . . . . . . . . 125 VAC Current Rating. . . . . . . . 0.08 – 25 Amps Current Rating. . . . . . . . 0.25 – 10 Amps Pi Circuit Capacitance . . . . . . . . . . 0.2 µF to 5.2 µF Voltage Rating . . . . . . . . 50 to 400 VDC . . . . . . . . . . . . . . . . . . 125 VAC, 240 VAC . . . . . . . . . . . . . . . . . . 0 – 60 Hz Current Rating. . . . . . . . 0.25 – 20 Amps Transient Suppression Pi Capacitance . . . . . . . . . . 1.4 µF Voltage Rating . . . . . . . . 5 to 50 VDC . . . . . . . . . . . . . . . . . . 115 VAC, 240 VAC Current Rating. . . . . . . . 0.5 – 10 Amps 28 For complete specs and drawings, visit eis.apitech.com/hermetic Value-Added Low Pass Filter Assemblies Incorporate specific terminations, connectors or wire harnesses to accommodate your application. Lower the cost of acquisition and assembly. Low Pass EMI Filters API Technologies’ Spectrum Control line of value-added low pass filters provide flexible solutions to meet your unique design challenges. Our manufacturing process allows you to add connectors, modify terminations or add wire harnesses without adding much cost or drastically increasing lead times. For custom requirements and exceptional needs, contact our design/manufacturing team. Reduce production operations and lead times. Our value-added services: • Allow you to stream-line your bill of materials. • Reduce inventory/production costs. • Offer custom application-specific low pass filter assemblies. Build-to-order low pass filters. For complete specs and drawings, visit eis.apitech.com/valueadd 29 EMI Filtered Arrays our filter plates and terminal blocks provide exceptional EMI protection of signal and power lines at a lower total installed cost Easy Mate® Filter Plates reduce installation time and overall cost with its patented snap-in design to maximize real estate on PCBs. The Easy Mate® Jr. offers a lower profile for installation of feed-through filters into small hardware applications…32 Bolt-In Filter Plates provide EMI filtering for signal and power lines and an excellent method for electronic system interface. These plates eliminate the need to mount filters into bulkheads and are ideal for the isolation of electronic compartments to suppress EMI… 33 Shrouded Latch Filter Plates combine a bolt-in filter plate with the latching feature of a ribbon cable header providing an easy to install and highly effective method for an electronic interface and EMI solution in one package… 34 Barrier Strip Filtered Terminal Blocks are available in 2 to 6 terminal versions and our filter elements provide high insertion loss for EMI/RFI filtering of AC and DC power and control lines…35 PCB Mount Filtered Terminal Blocks with 2 to 12 terminals available, they provide quick and easy PCB installation and maintenance with a filter element that delivers high insertion loss for EMI/RFI filtering of low voltage DC power and control lines…36 Custom Filtered Arrays help meet your design or manufacturing parameters through special mechanical and electrical specifications or by adding varying cable lengths and terminations for a complete turnkey assembly. Custom high reliability assemblies available…37 Advantages of a Filtered Array ■ ■ ■ ■ 30 Provide an EMI filtered signal or power line between electronic system modules Reduce cost . . . economical method to meet EMC requirements Reduce labor . . . eliminate need to assemble filters into a bulkhead Outperform surface mount EMI filters at frequencies above 50 MHz ■ ■ ■ ■ Reduce risk of damage to filter elements due to thermal shock and installation Improve reliability . . . every filter plate is 100% tested for key parameters Maximize real estate on PCB Mixed schematics in a single filter plate package For complete specs and drawings, visit eis.apitech.com/array Filter Plate Part Numbering System Example: 52-898-206-BA2 The part number shown represents an Easy Mate ® filter plate with 2 rows, 6 filters per row. Filters are C style with a capacitance value of 100pF. The plate length is 1.092", and the leads are bent 90° to the right side. Filter Plates 52 - Easy Mate®, Easy Mate® Jr. & Bolt-in Style 53 Shrouded Latch 2 06 - No. of Filters 898 Easy Mate® Standard Density A Filter Designation No. of Rows Number of Lines per Row 1 = 1 row 2 = 2 rows 960 Easy Mate® Hi-density B A - T (Refer to Filter selection table online) If less than 10, use a 0 (zero) first. 978 Easy Mate® Jr. Standard Density 2 Plate Length Lead Configuration Easy Mate® A - 1.092 (27.74mm) B - 1.812 (46.02mm) 0 - Straight 1 - 90° (left) 2 - 90° (right) 3 - 90° (both) Easy Mate® Jr. A - .990 (25.15mm) B - 1.240 (31.49mm) Shrouded Latch Configuration 1 - Double Shroud 2 - Single Shroud 3 - Single Shroud w/90° bend opposite side 979 Easy Mate® Jr. Hi-density Bolt-in Style A - 1.060 (26.92mm) B - 1.560 (39.62mm) C - 2.560 (65.02mm) D - 3.560 (90.42mm) 970 Bolt-in Standard Density Latch Height (Shrouded Latch only) 971 Bolt-in Hi-density S - Short .435" (11.0mm) L - Long .575" (14.6mm) Filtered Arrays 52 - 898 - 038 Shrouded Latch Filtered Terminal Block Part Numbering System Example: 52-160-006-A AOO The part number shown represents a barrier strip terminal block with six terminals and rated for 20 Amps. Male disconnects (.250") are the method of termination. 52 - 160 - Connection Barrier Strip 160 - Front panel mount 188 - Rear panel mount 257 - AC rated PCB type 227 U.S. pin spacing 228 Metric pin spacing 006 - Number of Terminals Barrier Strip 002 - 2 terminals through 006 - 6 terminals PCB type 002 - 2 terminals through 012 - 12 terminals A AOO Current Rating Special Terminations Code Note: Leave blank if ordering standard product. Male quick disconnects directly on terminal block. Barrier Strip A - 20 Amps Sizing PCB type L - Low profile AO1 . . . . . . .187 (4.8) AOO . . . . . . .250 (6.4) For complete specs and drawings, visit eis.apitech.com/array 31 Easy Mate® Filter Plates API’s Spectrum Control brand developed an EMI/RFI filter plate, Easy Mate ®, which simplifies installation and eliminates the need for mounting hardware. The Easy Mate ®, patented, is designed to “snap” into the chassis of electronic systems, reducing the labor required to complete a plate installation. These plates are available in four lengths and in both standard density centers (.100") and high density centers (2mm). Standard density Easy Mate ® plates offer up to 26 lines per plate in a double row configuration, while high-density plates offer up to 32 lines. Custom sizes for Easy Mate ® plates are available. Mechanical Specifications Base Plate Material . . . . . Beryllium copper Base Plate Thickness . . . . .012 inches (0.30mm) Plating. . . . . . . . . . . . . . Tin, RoHS version will be silver Lead Material . . . . . . . . . Copper alloy Lead Plating. . . . . . . . . . Gold plate Easy Mate Jr. Filter Plates Filtered Arrays ® API has expanded its popular Easy Mate® family to include two more package sizes. These new sizes are lower profile and facilitate installation of feed-through filters into small hardware applications such as PCS linear power amplifiers and RF transmitters. Lead Diameter . . . . . . . . ø .025" (.64mm) for 0.100" . . . . . . . . . . . . . . . . . . . centers (2.54mm) . . . . . . . . . . . . . . . . . . . ø .020 (.51mm) for 0.079" centers (2.00mm) Current Rating. . . . . . . . 5 Amps for .025" ø (.64mm) . . . . . . . . . . . . . . . . . . . 3 Amps for .020" ø (.51mm) Easy Mate Features ■ Reduces installation time and overall cost ■ Eliminates mounting hardware and prepwork ■ Flexibility for 1 or 2 rows and standard density centers (.100") or high density centers (2mm) ■ Improves overall quality and reliability ■ Multiple dimpled finger ground contacts provides excellent long term EMI filtering from 5 MHz to 18 GHz ■ Outperforms surface mount devices ■ Maximize real estate on PCB ■ Mixed capacitance values and schematics ■ Ideal for isolation of electronic compartments ■ Available in RoHS compliant versions Plate Lengths . . . . . . . . . Easy Mate® 1.092" (27.74mm) . . . . . . . . . . . . . . . . . . . and 1.812" (46.02mm) . . . . . . . . . . . . . . . . . . . Easy Mate® Jr. 0.990" (25.15mm) . . . . . . . . . . . . . . . . . . . and 1.240" (31.49mm) Patented 32 For complete specs and drawings, visit eis.apitech.com/array Bolt-in Style Filter Plates The Bolt-in style plate provides an excellent method for electronic system interface and EMI filtering. Bolt-in filter plates are available in a variety of plate sizes and up to 74 lines per plate in high density (2mm) and 60 pins per plate in standard density (.100"). On the larger plate sizes, API ensures structural integrity through a unique, patent pending, coining process. Features Mechanical Specifications Base Plate Material . . . . . Brass UNS C26000/C27000 ■ Eliminates the need to assemble filters into a bulkhead Plating. . . . . . . . . . . . . . Tin, RoHS version will be silver ■ Excellent filtering from 5 MHz to 1 GHz Lead Material . . . . . . . . . Copper alloy ■ Total cost savings vs. customer installed discrete filter elements Lead Plating. . . . . . . . . . Gold plate ■ Ideal for isolation of electronic compartments to suppress EMI ■ Outperforms surface mount filters over 50 MHz . . . . . . . . . . . . . . . . . . . ø .020 (.51mm) for 0.079" centers (2.00mm) ■ Improved reliability Current Rating. . . . . . . . 5 Amps for .025" (.64mm) ø ■ Mixed capacitance values and schematics . . . . . . . . . . . . . . . . . . . 3 Amps for .020" (.51mm) ø ■ Maximize real estate on PCB ■ Available in RoHS compliant versions ■ Four standard plate lengths from 1.060" to 3.560" Lead Diameter . . . . . . . . ø .025" (.64mm) for 0.100" . . . . . . . . . . . . . . . . . . . centers (2.54mm) Filtered Arrays Base Plate Thickness . . . . .020 inches (.51mm) Coining feature Patented For complete specs and drawings, visit eis.apitech.com/bolt-in 33 Filtered Arrays Shrouded Latch Filter Plates 34 Shrouded Latch Filter Plates are an effective method for combining an electronic interface and EMI solution in one package. The shrouded latch incorporates the bolt-in concept filter plate with the latching feature of popular ribbon cable headers. This product is available in pin counts of 10 through 64 positions. The latch is available in a variety of standard heights. The Shrouded Latch Filter Plate is ideal for securing and protecting the filter element from exposure to mechanical shock and vibration which could loosen the cable interface. Mechanical Specifications Features Lead Material . . . . . . . . . Copper alloy Base Plate Material . . . . . Brass UNS C26000/C27000 Base Plate Thickness . . . . .040" (1.0mm) Plating. . . . . . . . . . . . . . Tin, RoHS version will be silver Shrouded Material . . . . . Thermoplastic Polyester UL94V-0 ■ Available in 10 to 64 positions Lead Plating. . . . . . . . . . Gold plate ■ Mates to most ribbon cable connectors Lead Diameter . . . . . . . . ø .025" (0.6mm) ■ Variety of latch ejector heights available Current Rating. . . . . . . . 5 Amps ■ Pins on .100" centers ■ Reliable cable retention for high vibration applications ■ Mixed capacitance values and schematics available ■ Excellent filtering from 5 MHz to 1 GHz and beyond ■ Shroud protects filter elements from potential damage ■ Available in RoHS compliant versions For complete specs and drawings, visit eis.apitech.com/latch Barrier Strip Filtered Terminal Blocks The barrier strip filtered terminal block is designed to provide excellent EMI/RFI filtering of AC and DC power lines and control lines. This terminal block is available in various sizes, with terminals for soldering or spade lugs. Application examples include filtering power supplies in telecommunications equipment, metering, industrial controls, instrumentation and EDP equipment. Features Mechanical Specifications Center Spacing . . . . . . . . .438" (11.1 mm) Wire Size . . . . . . . . . . . . AWG #12 max for 20A UL recognized and CSA approved for DC voltages ■ E133076, UL 1059 ■ LR92537, CSA STD 22.2 N°158-1987 and ECN584B ■ Filter element provides high insertion loss for EMI/RFI filtering of AC and DC power and control lines Screw Size . . . . . . . . . . . 20A - #6-32, zinc-plated . . . . . . . . . . . . . . . . . . . philslot screws Molded Material. . . . . . . Black, UL rated 94VO thermoplastic Tightening Torque. . . . . . 9 in.-lbs. max. Terminal . . . . . . . . . . . . Brass, tin-plated Rugged construction provides protection to filtering element; especially useful for repeated changes in wiring or field connections Electrical Specifications ■ 2 to 6 terminals available (combine if larger number of terminals needed) Working Voltage. . . . . . . 100VDC ■ Cost-effective solution for industrial interconnection EMI filtering problems Dielectric Withstanding Voltage . . . 1700VDC ■ Termination options available: straight lead, male or female disconnects, pigtail (12 AWG = 0.081" (2.05mm); 22 AWG = 0.025" (0.64mm) Current Rating. . . . . . . . 20A Available in RoHS compliant versions Note: For product with AC rating, consult factory for 52-257-Series product and request data sheet. Product UL/CSA recognized. ■ ■ Circuit Schematic Operating Temperature . . -55°C to 105°C Capacitance . . . . . . . . . . 2,500 pF to 5,200 pF Filtered Arrays ■ D.C. Resistance . . . . . . . .01 ohms max. Pi Filter Typical Loss (dB) In 50 Ohm Circuit Frequency Insertion Loss (dB) 30 MHz 22 50 MHz 32 100 MHz 48 300 MHz 70 500 MHz 75 1000 MHz 75 For complete specs and drawings, visit eis.apitech.com/barrierblock 35 PCB Mount Filtered Terminal Blocks The PCB mount filtered terminal block is designed to provide excellent EMI/RFI filtering of low voltage DC power lines and control lines. These new terminal blocks use a unique screw clamp system with a wire protector which provides for quick and easy installation. API’s Spectrum Control line of PCB Mount terminal blocks can be used for a variety of power supply filtering applications in telecommunications equipment, metering, industrial controls, instrumentation and EDP equipment. Filtered Arrays Center Spacing . . . . . . . . US .200: (5.08 mm) . . . . . . . . . . . . . . . . . . EURO .197" (5 mm) Wire Size . . . . . . . . . . . . AWG 12 through 26 Screw Material . . . . . . . . Steel, zinc chromate plate Features ■ Filter element provides high insertion loss for EMI/RFI filtering of DC power and control lines Recommended PCB Hole Diameter . . . . . . . . 0.05" (1.30 mm) contact hole ■ Rugged construction provides protection to filtering element; especially useful for repeated changes in wiring or field connections Tightening Torque. . . . . . 2.5 in.-lbs. max. 2 to 12 terminals available (combine if larger number of terminals needed) Electrical Specifications ■ Quick and easy PCB installation and maintenance Operating Temperature . . -40°C to 80°C ■ Cost-effective solution for industrial interconnection EMI filtering problems Working Voltage. . . . . . . 100VDC ■ Selectively loaded filter pins to economically meet exact filtering requirements Dielectric Withstanding Voltage . . . 707VDC ■ Available with European (5 mm) or US (.200") pin spacing Current Rating. . . . . . . . 12 Amps max. ■ Available in RoHS compliant versions D.C. Resistance . . . . . . . 0.01 ohms max. ■ Circuit Schematic C Filter 36 Mechanical Specifications Molded Material. . . . . . . UL rated 94VO polyamide Terminal . . . . . . . . . . . . Brass, tin-plated Capacitance . . . . . . . . . . 2500 pF +80% / -20% Typical Loss (dB) In 50 Ohm Circuit Frequency Insertion Loss (dB) 10 MHz 10.4 50 MHz 23.9 100 MHz 29.9 500 MHz 43.9 1000 MHz 49.9 For complete specs and drawings, visit eis.apitech.com/pcbblock Custom Filtered Arrays API Capabilities ■ Custom assemblies with varying cable lengths and terminations ■ Integrate a filter solution with other components to ensure a completely functional device ■ Perform EMC evaluations on your equipment, recommending proper placement of EMI/RFI filtering components ■ Custom high reliability assemblies Filtered Headers Replace the unfiltered connector on your PC board with API’s low cost filtered header. This innovative new product allows you to meet EMC emissions and susceptibility standards with minimal or no board change. Flat Conductor Cables Flat conductor cables are often selected as an effective method of interconnection. API can save you time and money by installing conductor cables to your filter plates. Flat conductor cables are available in varying lengths, conductor counts and in several termination configurations. Lead Stabilizer API Technologies’ Spectrum Control brand has developed a filter plate lead stabilizer bar to protect leads during installation and ensure proper alignment to PCB. Filtered Arrays API Technologies’ Spectrum Control brand will custom design a filter plate or terminal block that meets your size, material and filtering requirements. We have engineered a variety of capacitive only filter elements that provide excellent RF isolation from 5 MHz to 1 GHz and beyond. In addition, we are capable of providing stringent testing and analysis of our filter plate or terminal block assemblies to MIL-F-15733 and MIL-F-28861. In addition to our standard and custom filter plates and terminal blocks, we offer a number of value-added features designed to complement your manufacturing operation. Our marketing and engineering staff will evaluate your design or manufacturing parameters and develop a filter solution which provides increased filtering performance economically. Easy Mate® Patent pending Bolt-in Coining process patented For complete specs and drawings, visit eis.apitech.com/customarray Lead stabilizer position can be adjustable 37 EMI Filtered Connectors from performance to board space, to cost, we offer many reasons and options for managing EMI @ the signal & power I/O Series F Ferrite Filtered Connectors offer a low cost, space saving solution for high frequency interference… 40 Series 500 Low-Profile Feed-Through Connectors deliver reliable EMI filtering in 90° PCB and straight PCB connectors… 42 Series 600 Hi-Density Filtered Connectors meet the growing need for increased circuit densities in smaller packages… 43 Series 700 High Performance Connectors feature feedthrough capacitive and Pi filters for the most effective filtering… 44 Filtered Combo D-Sub Connectors use tubular capacitors for high insertion loss in signal, power and coaxial contacts… 45 Series E (ESD/EFT) Transient Protected Connectors offer a fail-safe design to protect from transient over-voltages… 46 Micro D Series Connectors allow designers to incorporate EMI filtering into even smaller packages… 47 Rugged USB Connectors feature a heavy-duty design able to connect to USB 2.0 or 1.1 ports… 48 Datacom Connectors including modular jack, miniature ribbon and mini-DIN protect critical datacom lines. … 49 Advantages of a Filtered Connector ■ ■ ■ 38 Low ground impedance – Full ground plate and metallic shell provide minimal impedance and superior performance compared to on-board filter with high impedance Eliminate re-radiation – Filtered connector at interface leaves no path for bypassing the filter Ground plane shielding – API’s filtered connector ground planes shield the box even at the connector port ■ ■ ■ ■ Efficient space utilization – Filters located in the connectors provide additional space on PCB board Consistent performance – Filtered connectors provide more consistent pin to pin performance Fewer components – Filtered connectors reduce component count creating cost savings Reliability – API tests 100% of filters, on-board filters are usually spot tested For complete specs and drawings, visit eis.apitech.com/dsub Filter Your Signal & Power I/Os Finding the ideal method to eliminate EMI is one of your many design challenges. With unmatched EMC design expertise and the industry’s most complete line of EMI filtered connectors, API’s Spectrum Control brand can help you develop an effective filter solution for your signal and power I/Os... one that maximizes PCB real estate and lowers total cost. ■ EMC technology leader – from diagnostic testing to engineering to innovative designs ■ Industry’s broadest line of filtered interconnects – for signal and power ■ Total EMI solution – reduce your design and testing costs ■ Ferrite, Feed-through and Pi filters with RoHS and lead-free compliant versions available ■ Male-Female adapters available as samples for EMC testing ■ Value added assemblies reduce total costs ■ Global manufacturing and logistical support Save $ and free up board space by filtering at the connector! For complete specs and drawings, visit eis.apitech.com/dsub 39 D-Sub Connector Part Numbering System Example: 56-513-012-TI 56 - 5 1 3 - 0 This part number represents a Series 500 connector with 15 contacts in a socket to straight PCB mount configuration. All connector positions have a capacitance value of 840 pF and there are 4-40 threads on mounting flange. 12 - TI Options Series F HD = Hi-Density (15 socket only) Product Series Shell Size EMI Filtered Connectors 4 = Series F Ferrite 5 = Series 500 Low Profile 6 = Series 600 Hi-Density 7 = Series 700 High Performance Filtered D-Subminiature Connectors - Standard connector F - RoHS compliant version Series 400, Series 500 0 = 9 Contacts 1 = 15 Contacts 2 = 25 Contacts 3 = 37 Contacts Series 600 Hi-Density 0 = 15 Contacts 1 = 26 Contacts 2 = 44 Contacts 3 = 62 Contacts 4 = 78 Contacts Series 700 0 = 9 Contacts 1 = 15 Contacts 2 = 25 Contacts 3 = 37 Contacts 4 = 50 Contacts Contact Type/Termination 1 2 3 4 5 6 7 = = = = = = = Pin to solder cup Pin to 90° PCB mount Socket to straight PCB mount Socket to 90° PCB mount Pin-socket adapter Socket to solder cup Pin to straight PCB mount Line Filtering Capacitance Value 0 = All positions same Series 400 01 = Always 9 = Special loading (Series 600 only) Series 500 10 = 120 pF 11 12 13 14 = = = = 440 pF 840 pF 1000 pF 1500 pF Series 600 15 = 85 pF FT 16 = 180 pF FT 18 = 1000 pF FT 19 = 4000 pF FT 20 = Insulated contact Series 700 See filter specification chart online. Series 500 TI = 4-40 threads on mounting flange (.125" hole if not selected) GBL = Grounded board lock includes 4-40 threads (available only on 90° PCB) GBLF = Grounded board lock and ferrite slab provides enhanced LC performance. (Available only on 90° PCB) Series 600 Hi-Density LI = 4-40 UNC inserts S = Solder dipped tails 50G = 50 µ (1.27 µm) gold GBL = Ground board lock Series 700 LI = 4-40 UNC inserts LIM = Metric M3.0 self-locking threads GB = Metal bracket provides ground connection, includes 4-40 self-locking threads (for right angle mount only) GBL = Grounded board lock (right angle) GBL6 = For .062" boards (straight PCB mount) (1.57mm) GBL9 = For .093" boards (straight PCB mount (2.36mm) 50G = 50 µ (1.27 µm) gold plating S = Solder dipped tails JS = Jack screw mounting For option combinations, consult factory. Styles available for: Series 400 only 2, 3, 4, 7 Series 500 only 2, 3, 4 & 7 Series 600 only 1, 2, 3, 4, 5 Series 700 1 thru 7 Note: 1 can be Pin to solder cup or Pin to PCB for Series 700. 40 For complete specs and drawings, visit eis.apitech.com/dsub Series F Ferrite Filtered Connectors Features Impedance (ohms) 100 ■ Low cost, high performance ferrite filter ■ No distortion of wave forms 50 ■ Replaces individual ferrite bead filters, saving cost and space 25 ■ Provides both pin to ground and pin to pin filtering ■ Effective in helping meet requirements of FCC, VDE, EN55022 and Japan’s VCCI ■ Short, space saving .318" footprint ■ Interchangeable with standard D-subminiature connectors ■ Can be installed directly over PCB trace pattern with no shorting ■ 4–40 UNC locking insert eliminates loose hardware ■ Metal shielding front shell ■ Gold plated contacts ■ RoHS compliant versions available (replace 56- with 56F) Right Angle 10 Vertical Angle 5 1 5 ■ Personal computers, microcomputer-applied products and peripheral/terminal equipment ■ Eliminates common-mode noise along data lines in data communication terminals and digital equipment Mechanical Specifications Front Shell . . . . . . . . . . . . . Steel (Tin plated) Housing. . . . . . . . . . . . . . . UL 94V-0 Rated . . . . . . . . . . . . . . . . . . . . . thermoplastic, black Contacts . . . . . . . . . . . . . . Phosphor bronze (sockets) . . . . . . . . . . . . . . . . . . . . . or brass (pins) 25 50 Electrical Specifications Frequency (MHz) Applications 10 Frequency (MHz) 1 10 30 50 100 Impedance (Ohms) Right Angle 2 15 20 23 27 100 EMI Filtered Connectors The Series F filtered D-subminiature connectors incorporate a solid slab of ferrite material as the filtering element. This rugged one-piece design provides a compact connector that is a drop-in replacement for standard connectors. The ferrite material has been chosen for optimum filtering performance in the 10 to 300 MHz range. Vertical 1 6 10 12 15 Frequency Range . . . . . . . . . . . . . . . . 10 – 300 MHz Current Rating . . . . . . . . . . . . . . . . 5 Amps Dielectric Withstand Voltage . . . . . . . 1000 VAC for one minute Insulation Resistance . . . . . . . . . . . . . 1000 MΩ Min. @ 500VDC Contact Plating . . . . . . . . . . . . . . . Gold flash (<10µ in.) over nickel Operating Temperature . . . . . . . . . . . . –40°C to +105°C For complete specs and drawings, visit eis.apitech.com/seriesF 41 Series 500 Low Profile Filtered Connectors API’s Spectrum Control brand of Series 500 are cost effective, highly reliable EMI filtered D-subminiature connectors that feature a .318" footprint for 90 degree PCB connectors and a low profile housing on straight PCB connectors. Series 500 filtered D-subs are “drop-in” replacements for standard unfiltered D-sub connectors and use tubular capacitors for high performance EMI filtering. Series 500 capacitive filtered D-sub connectors are an ideal solution to FCC/EC/VCCI emissions problems. These connectors are designed to protect equipment from external EMI noise and eliminate system glitches. 60 50 F 40 150 0p Insertion Loss (dB) ■ “Drop-in” replacements for unfiltered D-subminiatures ■ Compact design, featuring .318" footprint ■ Tubular feed-through capacitors provide filtering superior to on-board components ■ Ground plane design provides EMI shielding ■ Full interchangeability; based on MIL-C-24308 ■ Each connector position is tested 100% for critical electrical parameters to ensure consistent performance ■ Insulators are UL recognized UL94-V0 flammability rated ■ 9, 15 and 25 shell sizes ■ Available with board lock feature and 4-40 mounting threads ■ Selective filtering available ■ UL/CSA approved Electrical Specifications ■ Greater than 40 dB filtering up through 1 GHz without resonances Current Rating. . . . . . . . . . 5 Amps ■ Bi-directional control of EMI at the I/O ports Contact Resistance . . . . . . . 10 mΩ maximum Mechanical Specifications Shell . . . . . . . . . . . . . . . . . Steel, tin plated Insulators . . . . . . . . . . . . . Glass-filled polyester, . . . . . . . . . . . . . . . . . . . . . flammability UL94V-O Pin Contacts . . . . . . . . . . . Copper alloy CA725, 15 microinch . . . . . . . . . . . . . . . . . . . . . (0.38 µm) gold plated* over nickel Socket Contacts . . . . . . . . . Copper alloy CA725, . . . . . . . . . . . . . . . . . . . . . 30 microinch (0.76 µm) . . . . . . . . . . . . . . . . . . . . . gold plated* over nickel 30 pF 20 1000 pF 120 EMI Filtered Connectors Features Typical Insertion Loss 10 F 0p 44 0 1MHz 10MHz 100MHz Frequency 5GHz 840 pF is typically within 2 dB of 1000 pF curve. RF Current Rating . . . . . . . 0.3 Amps Capacitance . . . . . . . . . . . . 120, 440, 840, 1000, 1500 pF ±30% Working Voltage. . . . . . . . . 100 VDC Dielectric Withstanding Voltage . . . . . . 300 VDC Insulation Resistance . . . . . 1 GΩ minimum UL Recognized . . . . . . . . . . Under category of communication . . . . . . . . . . . . . . . . . . . . . circuit accessories, File #E149046 *Heavier gold plating available upon request. Ground Plane. . . . . . . . . . . Phosphor bronze, nickel plated Operating Temperature . . . . . . . . . . . . -40°C to +125°C Capacitors . . . . . . . . . . . . . Proprietary barium titanate . . . . . . . . . . . . . . . . . . . . . ceramic formulations 42 1GHz For complete specs and drawings, visit eis.apitech.com/series500 Series 600 Hi-Density Filtered Connectors The miniaturization of electronic systems and sub-systems is pushing designers to increase circuit densities within smaller packages. To address this growing need, API Technologies’ Spectrum Control brand has developed a line of filtered Hi-Density D-subminiature connectors. This new line of connectors incorporates the high performance and reliable filtering of API’s standard D-subs in the Hi-Density format. Typical Insertion Loss 80 Features ■ Capacitance values from 85 pF to 4000 pF ■ Filter type feed-through C ■ Selectively specify and filter each contact position ■ Available in feed-through capacitive configurations Capacitive Filter 60 50 19 40 30 18 20 16 10 Hi-Density Filtered Adapter for Telecommunications 0 In response to the unique requirements of the telecommunication industry, we have developed a new Hi-Density filtered adapter. Features 15 1MHz 10MHz 100MHz Frequency 1GHz 5GHz Insertion loss measured per MIL-STD-220, no load, 50 ohm source and load. Grounding Springs. . . . . . . Beryllium copper, tin plated per . . . . . . . . . . . . . . . . . . . . . MIL-T-10727 ■ New ceramic technology and filter element construction to accept higher voltages ■ Improved reliability compared to “ribbon” type connectors ■ Integral ground plane and one-piece diecast housing for the highest level of EMI integrity ■ More contacts/wires per square inch of panel space through Hi-Density arrangements ■ 64 contact positions standard, with 78 positions available by request in any filter combination ■ Meet Bellcore TR-NWT-001089 requirements EMI Filtered Connectors Connectors designed to MIL-C-24308 Insertion Loss (dB) 70 ■ Operating Temperature . . . . . . . . . . . . -55°C to +125°C Capacitor . . . . . . . . . . . . . . High performance ceramic . . . . . . . . . . . . . . . . . . . . . feed-through utilizing ultra low . . . . . . . . . . . . . . . . . . . . . ESR design Electrical Specifications Voltage Rating . . . . . . . . . . 100 VDC Current Rating. . . . . . . . . . 3 Amps 1000 volts AC withstand for one minute Contact Resistance . . . . . . . 15 mΩ max. 2500 volts spike surge testing Dielectric Withstanding Voltage . . . . . . 1000 VRMS (FCC Part 68 test) Capacitance . . . . . . . . . . . . 1000 pF, ±25% Mechanical Specifications Shell . . . . . . . . . . . . . . . . . Zinc diecast, nickel plated . . . . . . . . . . . . . . . . . . . . . 150 µ inches (3.81 µm) min. Insulators . . . . . . . . . . . . . Thermoplastic, UL94V-0 Voltage Surge. . . . . . . . . . . Meets 2500 volts surge . . . . . . . . . . . . . . . . . . . . . (10/1000) UL Recognized . . . . . . . . . . Under category of communication . . . . . . . . . . . . . . . . . . . . . circuit accessories, File #E149046 Contacts . . . . . . . . . . . . . . One-piece, screw machined . . . . . . . . . . . . . . . . . . . . . Copper alloy, contact area plated . . . . . . . . . . . . . . . . . . . . . 50 µ inches (1.27 µm) gold . . . . . . . . . . . . . . . . . . . . . over 50 µ inches (1.27 µm) nickel Ground Plane. . . . . . . . . . . Brass, solder plated Note: VGA adapters also available. Consult factory. For complete specs and drawings, visit eis.apitech.com/series600 43 Series 700 High Performance Filtered Connectors These connectors are a highly effective method of filtering at the I/O interface. The ability to selectively filter lines allows signals of various rates to pass without degrading signal integrity. Series 700 connectors feature a .590" footprint on right angle connectors. Styles are available with pin or socket contacts or as pin/socket adapters. Typical Insertion Loss 80 Available in 9, 15, 25, 37 and 50 shell sizes ■ One-piece die cast housing design ■ Available in both feed-through capacitive and PI configurations ■ Selective line filtering is available ■ Tubular capacitor filtering provides effective performance through 10 GHz ■ 70 Insertion Loss (dB) ■ RoHS compliant versions available 60 C 40 30 Socket Contacts . . . . . . . . . Copper alloy, 30 µ inches . . . . . . . . . . . . . . . . . . . . . (0.76 µm) gold plated * over nickel * Heavier gold plating available upon request. Terminations . . . . . . . . . . . Gold flash for PCB mount and . . . . . . . . . . . . . . . . . . . . . solder cups. Solder dipped . . . . . . . . . . . . . . . . . . . . . also available. A 20 J 1MHz Shell . . . . . . . . . . . . . . . . . Zinc diecast, nickel plated . . . . . . . . . . . . . . . . . . . . . 150 µ inches (3.81 µm) min. Pin Contacts . . . . . . . . . . . Copper alloy, 15 µ inches . . . . . . . . . . . . . . . . . . . . . (0.38 µm) gold plated * over nickel K 50 Mechanical Specifications Insulators . . . . . . . . . . . . . Glass-filled polyester, . . . . . . . . . . . . . . . . . . . . . flammability UL94V-0 E Pi Filter 10 0 10MHz 100MHz Frequency 1GHz 5GHz 1GHz 5GHz 80 70 Insertion Loss (dB) EMI Filtered Connectors Features Capacitive Filter 60 50 D 40 B 30 F L 20 N 10 0 1MHz 10MHz 100MHz Frequency Ground Plane. . . . . . . . . . . Brass, solder plated Grounding Springs . . . . . . . . . . . . . . . Beryllium copper, tin plated per . . . . . . . . . . . . . . . . . . . . . MIL-T-10727 Electrical Specifications Capacitors . . . . . . . . . . . . . Proprietary barium titanate . . . . . . . . . . . . . . . . . . . . . ceramic formulations RF Current Rating . . . . . . . 0.3 Amps Current Rating. . . . . . . . . . 5 Amps Contact Resistance . . . . . . . 10 mΩ maximum UL Recognized . . . . . . . . . . Under category of communication . . . . . . . . . . . . . . . . . . . . . circuit accessories, File #E149046 Inductance on PI Filters . . . . . . . . . . . . . . ~ 860 nH between 100 kHz . . . . . . . . . . . . . . . . . . . . . and 1 MHz Operating Temperature . . . . -55°C to +125°C Solder cups accept up to a 20 gauge wire 44 For complete specs and drawings, visit eis.apitech.com/series700 Filtered Combo D-Subminiature Connectors Capacitive filtering is available in 470, 820, 1000 and 1500 pF. Additional capacitance ranges and configurations can be provided upon request. Please consult factory for more information. Applications Mechanical Specifications Shells. . . . . . . . . . . . . . . . . Steel, tin plated Power Contacts . . . . . . . . . Brass, gold plated .000030 in. . . . . . . . . . . . . . . . . . . . . . (0.762 µm) minimum Signal Contacts . . . . . . . . . Pin: brass, gold plated . . . . . . . . . . . . . . . . . . . . . .000015 in. (0.762 µm) min. . . . . . . . . . . . . . . . . . . . . . Socket: copper alloy, gold plated .000030 in. (0.762 µm) min. ■ Telecommunications base station equipment Insulator . . . . . . . . . . . . . . Glass-filled polyester, . . . . . . . . . . . . . . . . . . . . . flammability UL94V-0 ■ Switching and transmission equipment Operating Temperature . . . . -55°C to +125°C ■ Power supplies Capacitors . . . . . . . . . . . . . MLCC ■ Industrial equipment ■ Computer work stations Electrical Specifications Models ■ 3W3 in plug-solder cup and plug-right angle ■ 5W5 in plug-vertical ■ 9W4 in socket-solder cup, socket-vertical and plug-right angle ■ 24W7 in socket-solder cup Operating Voltage . . . . . . . 200 VDC Current Rating* . . . . . . . . . 40 Amp power/ 5 Amp signal Insulation Resistance . . . . . 1 GΩ at 100 VDC Capacitance . . . . . . . . . . . . See below for MLCC values. . . . . . . . . . . . . . . . . . . . . . . For other capacitance values . . . . . . . . . . . . . . . . . . . . . . contact factory. Dielectric Withstanding Voltage . . . . . . . . . . . . . . . 600 VDC Ordering Information Example: 563A03W3101GBL9 56 * 3 A: B: C: G: H: J: N: A 03W3 Pin - PCB Power Pin - Right Angle Power Pin - Solder Cup Power Socket - PCB Power Socket - Right Angle Power Socket - Solder Cup Power Custom Combination * Insert “F” for RoHS compliant 101 EMI Filtered Connectors API’s Spectrum Control line of filtered combo D-subs provide high insertion loss with capacitive filtering. These connectors are available with 20 Amp power contacts or 40 Amp power contacts. Configurations include male and female versions with straight PC terminals, right angle PC terminals or solder cup terminals. Standard D-sub shell sizes provide intermateability with unfiltered connectors. High strength epoxy potting protects ceramic elements. *30 Amp available. Consult factory. GBL9 Options Contact Arrangement Capacitance Value 03W3 05W5 09W4 24W7 MLCC 201 = 202 = 203 = 204 = = = = = 3W3 5W5 9W4 24W7 470 pF 820 pF 1000 pF 1500 pF LI = 4-40 UNC inserts LIM = Metric M3.0 self-locking threads GB = Metal bracket provides ground connection, includes 4-40 self-locking threads (for right angle mount only) GBL = Grounded board lock (right angle) GBL6 = for .062" boards (straight PCB mount) GBL9 = for .093" boards (straight PCB mount) 50G = 50 µ (1.27 µm) gold plating S = Solder dipped tails JS = Jack screw mounting For option combinations, consult factory. For complete specs and drawings, visit eis.apitech.com/combo 45 Series E (ESD/EFT) Transient Protected Connectors EMI Filtered Connectors These fully integrated connectors and adapters provide protection from Electro-Static Discharge (ESD) and Electronically Fast Transients (EFT) that can damage or even destroy your equipment. The connectors are designed to meet various IEC 61000-4-21, EN 61000-4-2 and IEC 61000-4 standards, and are offered in a wide range of clamping voltages to fit your specific application. The connectors have integrated ESD transient voltage suppressors from Littelfuse®, are available in industry standard sizes and are “drop in” replacements for unprotected connectors. They are available with various capacitance levels to condition your signals to handle EMI issues at the same time or with as little as a 0.05 pF to protect the integrity of your signal in high speed or digital applications. Features Front Shell . . . . . . . . . . . Steel, tin plated Housing. . . . . . . . . . . . . 94V-0 rated thermoplastic, black Eyelets . . . . . . . . . . . . . . Brass, tin plated Threaded Inserts . . . . . . . Zinc Boardlocks . . . . . . . . . . . Copper alloy, tin-lead plated Pin Contacts . . . . . . . . . Brass Socket Contacts . . . . . . . Phosphor bronze Contact Plating . . . . . . . Duplex plated as follows: . . . . . . . . . . . . . . . . . . . . . 15 µ in (.38 µm) gold on mating end, . . . . . . . . . . . . . . . . . . . . . with entire contact 50 µ in (1.27 µm) . . . . . . . . . . . . . . . . . . . . . min. nickel underplated . . . . . . . . . . . . . . . . . . . and flash gold finish. ■ ESD/EFT protection at the I/O ports – Prevents the transients from entering the system before they can cause harm or create EMI problems. ■ Low ground impedance – The metallic shell provides minimal impedance to direct the damaging transient spikes to ground, which is essential for proper protection. Electrical Specifications Removal of ground traces from the board – This eliminates potential line-to-line noise problems and spark-overs between ground and signal lines. Operating Temp . . . . . . . -55°C to +125°C ■ ■ Complete protection – All lines, including ground lines, have bi-directional protection. ■ Available capacitance – Available with various capacitance values to supply EMI protection along with the transient protection, all in one complete package. Ordering Information Example: 56-E04-005-5-T 56 - E 0 4 - 005 Series E (ESD/EFT) Connectors Integrated D-sub Connectors Shell Size/ Number of Contacts 0 1 2 3 46 Mechanical Specifications - 9 size 15 size 25 size 37 size Current Rating. . . . . . . . 5 Amp per pin This part number represents a Series E connector with a shell size of 9 and a socket to right angle configuration. The maximum working voltage is 5.5 VDC and the connector has a .590" footprint with 4-40 threads. - 5 - T Contact Type/Termination Working Voltage Code 1 2 3 4 5 6 7 See table online. (Use 3-digit code that matches your electrical requirements) - Pin to solder cup Pin to right angle Socket to straight PCB Socket to right angle Adapter (pin to socket) Socket to solder cup Pin to straight PCB Footprint (right angle connectors only) 3 - .318" 4 - .405" 5 - .590" Mounting or Hardware Options _ - .120 thru-hole and 15µ" gold 3G - 30µ" gold 5G - 50µ" gold SC and Straight PCBs (only) TIB - 4-40 thread on rear of flange TIF - 4-40 thread on front of flange MIB - M3 thread on rear of flange GBL6 - for .062" boards JS - Jack screws Right Angles and Adapters (only) _ - No GBL attached GL - Includes grounding board lock T - 4-40 threads GB - No board locks J - Jack screws M - M3 thread GJ - GL and jack screws For complete specs and drawings, visit eis.apitech.com/seriese Filtered Micro D Series Connectors For designs that require even smaller connector packages, API’s Spectrum Control brand has designed a line of filtered Micro D-Subminiature connectors. This line of connectors offers a range of reliable filtering options, including capacitive and ESD versions, and several sizes and termination options. API has a Micro D-sub connector to satisfy your smallest space constraints. Features Mechanical Specifications Shell . . . . . . . . . . . . . . . Aluminum, electroless nickel . . . . . . . . . . . . . . . . . . . plated 500 µ in (12.7 µm) minimum Insulator . . . . . . . . . . . . Glass filled polyester, . . . . . . . . . . . . . . . . . . . flammability UL94V-0 ■ Light weight ■ Compact size ■ Environmentally sealed contact area when mated ■ Corrosion resistant ■ Durable (500 cycles min.) ■ Superior electrical performance Electrical Specifications ■ RoHS compliant Operating Voltage. . . . . . 100 VDC Potting . . . . . . . . . . . . . Flammability UL94V-0 Interfacial Seal . . . . . . . . Silicon Dielectric Withstanding Voltage . . . 300 VDC Current Rating. . . . . . . . 3 Amps Insulation Resistance . . . 5G ohms @ 100 VDC Ordering Information Example: 56-F011-110-JP 56 F 0 1 1 This part number represents a micro D-sub connector with a shell size of 15 and a pin to solder cup configuration. All lines are filtered with same capacitance value, which is 100 pF COB. The connector includes an optional #2-56 jack post. - Micro D RoHS Compliant Contact Type/Termination Filtered Connectors Shell Size/ Number of Contacts 0 1 2 3 4 5 - 9 contacts - 15 contacts - 21 contacts - 25 contacts - 31 contacts - 37 contacts EMI Filtered Connectors Contacts. . . . . . . . . . . . . Copper alloy, gold plated 50 µ in . . . . . . . . . . . . . . . . . . . (1.27 µm) minimum 1 - Pin to solder cup 2 - Pin to right angle (Standard profile)* 3 - Socket to PC tail* 4 - Socket to right angle (Standard profile)* 6 - Socket to solder cup 7 - Pin to PC tail* 1 10 Line Filtering 1 - All positions same 2 - Select load * Right angle and PC tail length (Standard Profile) is 0.109. Other lengths available, consult factory. - JP Capacitance Value/Type High Performance 01 - 100 pF FT 02 - 470 pF FT 03 - 820 pF FT 04 - 1500 pF FT 05 - 4700 pF FT Options SC - Solder cup JP - #2-56 jack post JS - #2-56 jack screw PC - PC tail and right angle TI - Threaded insert JT - Jack post and threaded insert Standard Performance 10 - 100 pF COB 11 - 470 pF COB 12 - 820 pF COB 13 - 1500 pF COB 14 - 4700 pF COB All capacitance values ±20% @ 25°C For complete specs and drawings, visit eis.apitech.com/micro 47 Rugged USB Connectors New rugged USB Connectors from API Technologies’ Spectrum Control brand features a heavy-duty design able to connect to USB 2.0 or 1.1 ports, making them ideal for demanding, high stress applications. EMI Filtered Connectors Product Highlights 48 ■ Connectors meet seal requirements of IEC-60529, Code IP67 on PCB side ■ Meet immersion requirements per MIL-STD-810F, Method 512.4 to 20 meters (unmated) ■ RoHS compliant ■ Supplied with gasket ■ Ideal for demanding applications in the military, communications, medical, industrial and computing industries ■ Type A, right-angle mounted connector ■ USB 2.0 or 1.1 applications ■ Part Number: 56FU04-017 Electrical Specifications Operating Temperature . . -40°C to +105°C Current Rating. . . . . . . . 1.5 Amps Contact Resistance . . . . . 30 mΩ Dimensions For complete specs and drawings, visit eis.apitech.com/usb Filtered Datacom Connectors Filtered Miniature Ribbon Connectors Filtered miniature ribbon connectors are fully intermateable and interchangeable with existing standard products. Rugged design construction and predictable capacitive filter performance is available in right angle and male/female adapter versions. Typical Insertion Loss Miniature Ribbon Connectors Features 40 ■ Assists with FCC Part 15; available for Part 68 requirements ■ ■ ■ 35 Applicable for VDE specifications 0871, 0875-0878, Vfg Federal Regulations and VCCI noise requirements Drop-in replacement, matched footprint All circuit lines filtered Features 25 820 pF 20 470 pF 220 pF 15 100 pF 10 Filtered Modular Jack Connectors These compact, low cost, filtered printed circuit board RJ45 modular jack connectors from API Technologies’ Spectrum Control line offer an inexpensive way to protect equipment from conducted and radiated electromagnetic interference (EMI), while meeting all appropriate performance requirements. Offering compact size and high reliability, these connectors are fully intermateable and interchangeable with existing standard product. The low profile and narrow width of the multi-port style allows more ports to be packed into less space. Filtering options include ferrite, capacitive and TVS diode (ESD). Modular jack connectors assist with PCC Part 15 A and B; and CISPR 22 compliance. 30 5 0 1 MHz 10 MHz 100 MHz 1 GHz Frequency Circuit Schematic - Modular Jack Connectors Capacitive Version Ferrite Version EMI Filtered Connectors Lower installed cost Insertion Loss (dB) ■ ESD Version Filtered Mini-DIN Connectors ■ Lower installed cost ■ Assists with FCC Part 15 A and B; and CISPR 22 compliance ■ Drop-in replacement, matched footprint ■ All circuit lines protected ■ Inductor, capacitor or TVS (ESD) versions ■ Available with two grounding options – PCB or parallel ■ Unshielded or shielded versions ■ Certified by Canadian Standards Association File No. LR 7189 ■ Certified by Underwriters Laboratories, Inc., File Number E81956 Filtered mini-DIN connectors are available in several configurations and sizes. These are “drop-in” replacements for standard unfiltered connectors with matched footprints. Housings are made of high temperature UL94V-0 rated thermoplastic material. Connectors are available with full metal shields and kinked or straight ground tabs. Each size can be shielded or filtered with ferrites. Primary applications are in computer keyboard and mouse connections. Features ■ Audio, video and computer equipment ■ Drop-in replacement for unfiltered connectors ■ Shielded, ferrite or capacitive filtering For complete specs and drawings, visit eis.apitech.com/data 49 Quietshield Gaskets & Shielding ™ flexible, conformable and lightweight Quietshield ™ products deliver effective EMI shielding across seams or gaps within an enclosure Foam Over Fabric are low cost, soft and easy to apply. These gaskets are available in a variety of materials and profiles, including rectangular, “D” shaped, FL shaped and DD shaped. Waved Metal Gaskets, Fabric Over Foam Gaskets and I/O Connector Electromagnetic Shielding Gaskets are flat products used to provide a ground contact between a metal connector and the electronic enclosure or mating connector. Shielding Tapes and Fabrics are flexible, lightweight, and easy-to-install shielding materials offering high conductivity with a low electrical resistance and are available in a variety of fabric styles. Wire Mesh Gaskets are available as all mesh or elastomer core mesh gaskets. They provide excellent heat and corrosion resistance and are used between two surfaces to maintain electrical continuity while shielding electromagnetic waves. Conductive Silicone is used for its heat resistant properties and can be produced in many different forms such as sheets, molded parts, die-cuts or strips. These conductive elastomers are water resistant, can eliminate static electricity, and act as an absorber at high frequencies. 50 Quietshield™ Part Number System Example: 57D1211205 - 7200 The part number shown represents a foam-over-fabric gasket with woven foam made of neoprene, conductive PSA. The gasket has copper-nickel plating that is 0.120" wide x 0.050" thick x 72" long. 57 D 1 2 1 12 05 - 7200 Gaskets Material D, R, L, P, C, K, O, V, U — Fabric-over-Foam R, P, O, V — Mesh A, D, H, J, P, O, P, Z — Conductive Elastomer F — Formed/Stamped T — Tape/Foil/Fabric S – Special Fabric/Foil 0 — Non-woven 1 — Woven 2 — Woven Ripstop 3 — Woven DTY Filament 4 — Mesh 5 — Net 6 — Knit 7 — Aluminum Foil 8 — Copper Foil 9 — None Note: PSA = pressure sensitive adhesive Length Length (ex: -1205 = 12.05) [Standard is 36 (-3600)] Custom part number for special application (-X001) X must be the first character Height/Thickness Profiles — thickness in inches I/O — height in inches Gaskets & Shielding Shapes/Styles 0 — None 1 — Foam neoprene, no PSA 2 — Foam neoprene, conductive PSA 3 — Foam neoprene, non-conductive PSA 4 — Solid 5 — Sponge 6 — Silicone 7 — Hollow silicone 8 — Conductive elastomer 9 — Hollow conductive elastomer A — No core, conductive PSA one side B — No core, non-conductive PSA one side C — No core, conductive PSA double side D — No core, non-conductive PSA double side E — Monel mesh with silicone sponge F — Al wire with silicone sponge G — No core, conductive, no PSA H — Monel mesh solid Z — Z-foam Width or Type & Size Profiles — width in inches I/O — first digit is I/O Type (D, d-sub) second digit is shell size (1, 2, 3, 4, or 5) Sample Kit Quietshield sample kits are available from API Technologies. Order number KIT-QSHIELD-57. Plating 0— 2— 4— 5— 6— 7— 9— Copper - Nickel (std) Copper - Nickel - Gold Copper - Nickel - Resin Copper - Nickel - P.S. Coating Iron - Copper - Nickel Copper - Nickel - Carbon Ni - Graphite For complete specs and drawings, visit eis.apitech.com/gaskets 51 Specialty Connectors & Custom Cable Assemblies a premium line of custom and specialty filtered and unfiltered connectors with a range of value-added cable and harnessing products Custom Filtered Connectors provide filtered versions of MIL-STD connectors in custom configurations. Tubular and planar filtered arrays are available with Pi, LC, T and C circuits… 53 Custom Unfiltered Connectors are built to meet various environmental requirements and MIL specifications with power, signal and coax line combinations and multiple terminations available… 53 Mini-MIL Connectors offer space and weight savings with MIL-DTL-38999 equivalent performance… 54 Rapid Mate Connectors provide positive mating force to ensure a reliable connection, offering the ease and reliability of hot shoe style mating with the added benefit of integral EMI filtering.… 55 Harnessing Products and Services are designed in accordance with IPC-A-610 and J-STD-001 for military, commercial and industrial applications. We provide assemblies for both unfiltered and filtered interconnects including lead wire preparation, soldering and tinning, marking and ribbon cable processing… 56 Custom Cable Assemblies include discrete and signal cables, RF cables, power cables, system integration and overmolded connector backshells… 57 ■ ■ ■ ■ ■ 52 Audio, circular and hermetically sealed connectors Connector harnessing built to IAW, IPC-A-610 and J-Std-001 Complete electro-mechanical assembly and testing services Custom connectors can be designed to meet RTCA/DO-160 Section 22 Lightning Strike EMI filtered connectors with complex schematics available For complete specs and drawings, visit eis.apitech.com/specconn Specialty Connectors Custom Filtered Connectors for MIL & Hi-Rel Applications API Technologies’ Spectrum Control brand offers a complete line of compact and extended shell filtered connectors providing a wide range of design flexibility. Our compact shell filtered connectors offer designers an effective filtering device that reduces the amount of real estate required within a product enclosure. Our extended shell connectors are constructed by adding either planar or tubular capacitor filtering to the rear of a standard connector, which makes them ideal when quick turnaround is required for prototype devices. Styles offered include the following, as well as custom designs. MIL-DTL-38999 ■ MIL-DTL-55116 ■ MIL-DTL-83723 ■ MIL-DTL-24308 ■ MIL-DTL-26482 ■ MIL-DTL-5015 We offer tubular and planar style filtered arrays in Pi, LC, T and C circuits with TVS protection also available. Reliability is ensured through 100% testing of each position for critical electrical parameters. Tubular Filtered Connector Custom Unfiltered Connectors API also offers unfiltered custom connector design and manufacturing. Parts can be designed to meet your mechanical and environmental specifications or those of similar QPL connectors. Features ■ Built to MIL specifications ■ Custom shells to fit your available space ■ Multiple terminations available ■ Built to meet various environmental requirements ■ Integral strain relief ■ Power, signal and coax line combinations Planar Filtered Connector Specialty Connectors & Custom Cable Assemblies ■ Vertically Integrated API’s Spectrum Control line of custom filtered and unfiltered connector offerings are fully vertically integrated. Components including capacitors and shells are manufactured by API, providing our customers high quality parts at very competitive prices, with the industry’s shortest lead times. Unfiltered Connectors For complete specs and drawings, visit eis.apitech.com/circular 53 Mini-MIL Connectors API’s Spectrum Control line of new Mini-MIL circular connectors are small and lightweight offering space and weight savings while providing equivalent performance to standard MIL-DTL-38999 connectors. These connectors are available filtered with C, Pi or mixed capacitance, or unfiltered, and can be customized to satisfy various mechanical and electrical requirements. These connectors are ideal for military, industrial and medical applications where space restrictions do not allow for larger 38999 connectors. Mechanical Specifications Shell . . . . . . . . . . . . . . . Eight shell sizes are available in . . . . . . . . . . . . . . . . . . . either pin or socket contact genders Shell Materials . . . . . . . . Aluminum, stainless steel, . . . . . . . . . . . . . . . . . . . composite, custom Specifications Contacts. . . . . . . . . . . . . Pin and socket contacts are . . . . . . . . . . . . . . . . . . . available in 1 to 55 contacts in . . . . . . . . . . . . . . . . . . . various combinations of size . . . . . . . . . . . . . . . . . . . 23 to size 12. Engagement Types: ■ Bayonet ■ Single-start UN thread ■ Double-start ACME thread ■ Triple-start ACME thread Electrical Characteristics with C Filter Specialty Connectors & Custom Cable Assemblies Termination Types: Minimum Insertion Loss Dielectric (dB) Withstanding Voltage AC Cut-Off 1 10 100 500 (VDC) 85°C Freq. MHz MHz MHz MHz MHz Working Voltage ■ PC tail ■ Solder cup ■ Crimp removable 1,000 200 115 500 5 — 4 21 34 39 ■ Piggyback socket 2,000 200 115 500 1 — 9 26 39 44 ■ Custom 3,000 200 115 500 1 — 12 30 43 48 5,000 200 115 500 1 1 16 34 46 52 Capacitance (pF, GMV)* Receptacle Types: DC 85°C 1,000 MHz 7,000 200 115 500 1 3 19 37 49 55 ■ Flange mount (front or rear mount) 10,000 200 115 500 1 4 21 39 52 57 ■ Jam nut (front or rear mount) 20,000 100 — 250 .50 9 26 44 57 58 ■ In-line Electrical Characteristics with Pi Filter Minimum Insertion Loss Dielectric (dB) Withstanding Voltage AC Cut-Off 1 10 100 500 (VDC) 85°C Freq. MHz MHz MHz MHz MHz Working Voltage Capacitance (pF, GMV)* DC 85°C 1,000 200 115 500 5 — 4 28 54 65 2,000 200 115 500 1 — 8 39 65 70 3,000 200 115 500 1 — 11 47 70 70 5,000 200 115 500 1 1 14 54 70 70 7,000 200 115 500 1 3 18 60 70 70 10,000 200 115 500 1 4 22 64 70 70 20,000 100 — 250 .50 9 33 70 70 70 * Custom values available. 54 For complete specs and drawings, visit eis.apitech.com/mini-mil 1,000 MHz Rapid Mate Connectors API’s Spectrum Control brand Rapid Mate connectors offer the ease and reliability of hot shoe style mating with the added benefit of integral EMI filtering. By mating via spring loaded, compliant contacts, Rapid Mate connectors provide positive mating force to ensure a reliable connection. This method provides rapid connection with low mating force, allowing for some misalignment during mating. Additionally, the EMI filter experts at API can design a filtered Rapid Mate connector built to your requirements, providing the advantages of hot shoe style mating while ensuring system functionality in EMI-prone applications. EMI Filter Performance Applications Features ■ Military and commercial communications systems ■ Custom filtering ■ Thermal and ambient light imaging cameras ■ 100% tested before shipment ■ Docking stations ■ Rugged and reliable ■ Scanners ■ Resists sand, dust and water ■ Low, flexible mating force Capacitance Filter Designation Filter* Circuits Value Tolerance 3 dB Max Cut-off Frequency (MHz) Minimum Insertion Loss - Decibels (dB) 50 ohm system per MIL-STD-220 (no load) Working Voltage DC -55°C to +125°C 5 MHz 10 MHz 20 MHz 50 MHz 100 MHz 200 MHz 500 MHz 1 GHz A 68 pF ±20% 77 100V — — — — — 3 10 16 B 100 pF ±20% 53 100V — — — — 1 6 14 19 C 135 pF +100/-0% 23 100V — — — 1 5 10 16 20 D 470 pF ±20% 11 100V — — 2 7 13 19 25 27 820 pF ±20% 6 100V — 2 6 12 18 24 30 33 E C F 1000 pF ±20% 5 100V — 3 7 14 20 26 32 35 G 1500 pF ±20% 3.5 100V 1 4 10 16 22 29 36 37 H 2500 pF +100/-0% 1.3 100V 5 11 17 23 29 35 38 40 4000 pF +100/-0% .8 100V 9 15 21 27 34 38 42 46 Max. 635 100V — — — — — — — — — — — — — — — — I J Insulated K Grounded Insert 10 pF L 68 pF ±20% 65 100V — — — — 1 6 17 23 M 100 pF ±20% 46 100V — — — — 2 9 22 28 N 135 pF +100/-0% 25 100V — — — 1 6 17 26 34 O 470 pF ±20% 11 100V — — — 9 18 22 36 43 820 pF ±20% 6 100V — — 4 13 23 31 45 52 Q 1000 pF ±20% 5 100V — 2 7 16 24 36 51 59 R 1700 pF +100/-0% 1.9 100V 1 6 14 28 35 49 64 69 S 2500 pF +100/-0% 1.3 50V 4 9 16 28 41 54 70 70 T 5000 pF +100/-0% .7 100V 9 15 28 41 53 66 70 70 P Pi For complete specs and drawings, visit eis.apitech.com/rapidmate Specialty Connectors & Custom Cable Assemblies The electrical characteristics table indicates the performance of feed-through capacitors and Pi type filters. Utilize this information to specify the EMI filtering components included in your connector. Selective loading and custom values can also be designed. 55 Harnessing Products & Services API Technologies’ Spectrum Control brand offers custom harnessing products and services for military, aerospace, commercial and industrial applications. Our skilled operators and supervisors work in a modern well-equipped facility to provide interconnect assemblies made to the highest workmanship standards. Our manufacturing engineers design tooling and fixturing, which meet the tightest tolerances. From simple to complex, API can provide assemblies in compliance with all requirements. Specialty Connectors & Custom Cable Assemblies Product Capabilities ■ Built in accordance with IPC-A-610 and J-Std-001 ■ Cable harnessing ■ Wide range of interconnects ■ Coaxial and RF cabling ■ Flat ribbon cable ■ High voltage ■ Electro-mechanical assembly Manufacturing Capabilities ■ Lead wire preparation ■ Soldering and tinning ■ Strip and removal of insulation ■ Wire, component and assembly marking ■ Ribbon cable processing ■ Overmolding - connector backshells ■ Fully automated testing includes Hi pot, continuity, insertion loss, TDR and VSWR up to 40GHz Wire Harnesses API will add wires to a filtered or unfiltered connector to allow the customer to easily install the connector into the system at a lower cost. These value-added services include adding wires terminated or unterminated to all lines or only select lines, twisted pairs and labeling of wires for easy placement in your system. We can also encapsulate the wires inside the connector adding strength to the total harness. By contracting API to add the harness assembly, customers are assured the performance of the connector has not been adversely affected. All of our custom connectors are 100% tested for integrity and effective performance. API’s connector manufacturing operators are all certified to MIL-STD-2000 solder specification. We have invested in this certification to provide you with confidence that the quality of our custom construction meets the highest standards in the industry. Markets Served 56 ■ Medical ■ MIL Spec ■ Electronics ■ Military instrumentation ■ Automotive ■ Marine ■ Telecom ■ Industrial For complete specs and drawings, visit eis.apitech.com/custom Custom Cables Assemblies API Technologies’ Spectrum Control brand has developed a range of capabilities to produce custom cable assemblies that deliver dependable operation and cost savings in high reliability/high value applications. We can integrate any of API’s extensive family of EMI connectors and components, RF filters and subsystems and power management systems or use industry standard components. As a vertically integrated manufacturer, we utilize our dedicated facility that is AS9100 Rev C/ISO 9001:2008 certified to produce the highest quality custom cable assemblies in the industry’s shortest lead times. We also have in-house low and high volume PCB manufacturing capabilities. Signal & Discrete Cables ■ Point-to-point, multi-conductor, branched harness, flex, semi-rigid, and rigid circuit card assembly ■ API supplied EMI filtered and custom non-filtered connectors and EMI filters ■ Frequency up to 40 GHz ■ Phase matching Overmolded Connector Backshells ■ Rigid/semi-rigid cable ■ Custom RF cable builder tool API offers an alternative to the traditional connector backshell that improves performance while providing significant cost savings. Our overmolded connector backshells are completely weather sealed and EMI shielded and cost a fraction of a typical connector backshell. We machine our own overmolded backshells and then seal the attached wires and shielding with an extremely durable mold material. The result is a more attractive connector that is far more resistant to environmental conditions and costs 10 to 20 times less than traditional backshells. Power Cables ■ Current ratings up to 750 amps ■ Cooper “Roughneck” 4/00 + power distribution cable fabrication ■ API supplied power management solutions Systems Integration ■ In-house machining capabilities ■ ■ In-house EMI/RF filters, connectors, PDU’s, turn key API overmold backshells available for almost any connector configuration ■ Overmolding provides better strain relief than heat shrink or metal backshells ■ Total encapsulation of mold material protects against weather and environmental degradation ■ Overmolded connector is 10 to 20x less expensive than traditional backshells ■ More attractive final assembly, custom mold imprinting available ■ Vertically integrated manufacturing approach ■ Basic box builds through complex systems ■ In-house high and low volume PCB manufacturing capabilities API custom cable assemblies are ideal for aerospace, military, high-end commercial and medical applications. For complete specs and drawings, visit eis.apitech.com/cable Specialty Connectors & Custom Cable Assemblies RF Cables 57 EMI Power Filters & Film Capacitors find the ideal method to filter the AC or DC power entering your system to prevent radiated or conducted EMI with our line of standard power filters and custom power solutions Power Entry Modules, Power Line & 3 Phase Power Filters are designed in multiple configurations to cover a range of industrial applications. These have excellent attenuation for high voltage impulse, are available in single and dual stage and address FCC Part 15 regulations while meeting your power filtering needs… 59-61 Single Line Feed-Through (SLFT) Power Filters provide superior filtering in a compact, durable package with single, dual, and triple feed-throughs available. These filters are ideal for meeting broad frequency applications with a bolt-in style for easy installation… 62-63 Military/Aerospace Multisection Filters provide excellent EMI filtering for demanding high reliability applications. We offer standard filters, as well as custom designed mechanical packages for unusual or tight fitting spaces and higher performance filtering and expanded voltage ratings… 64-65 EMI Power Filter Solutions will lower your costs and reduce your time to market while providing your system with protection from radiated or conducted EMI. Our comprehensive consulting, diagnostic testing and world class manufacturing allows us to meet your design/project parameters… 66-67 Power Film Capacitors deliver high reliability, low inductance, low ESR and low DF with a high peak withstanding voltage. These ruggedized capacitors come in a wide range of dielectrics, various geometries, a variety of terminations, multiple sizes and electrical ratings. New DC Link Capacitors… 68-69 Audio Film Capacitors with multiple dielectrics in metalized film and film/foil construction. High quality capacitors specially designed for audio applications… 70 EMI Filter Expertise We differentiate ourselves from typical filter suppliers by offering our customers an integrated approach to EMC problem solving through consulting, diagnostic testing, design and manufacturing. ■ In-house test facilities to provide a total solution for your compliance issues – anechoic chamber, shielded room and NARTE certified engineers ready to test for European emission and immunity regulations, FCC Part 15 and MIL standards 58 ■ ■ ■ ■ Global manufacturing and design support with agency approved products available Engineering expertise and vertical integration reduce your time to market and save you money High reliability products with low leakage and nonmagnetic options available Available to meet MIL-PRF-15733 and MIL-STD-461 standards For complete specs and drawings, visit eis.apitech.com/power Power Entry Modules, Power Line Filters & 3 Phase Power Filters Features ■ Good filtering characteristics for both differential and common mode ■ RoHS compliant ■ Easy-to-install ■ Varieties available in bolt-in or snap-in model ■ Ideally suited for products that must conform to part 15 FCC regulations ■ In many cases agency approvals are applicable or pending ■ Both metal and plastic casing provide high performance ■ Metal case provides effective EMI shielding ■ In some cases product is adaptable for custom options ■ IEC product meets over voltage category II of IEC 664 and complies with IEC 950 ■ Low leakage versions available for medical applications ■ All are distribution friendly ■ Design flexibility with product available for PCB mount, fast-on tab, solder lug for flying leads Tested and found to be IAW VDE 0565 Part 3. ■ Medical equipment ■ Electronic equipment ■ Digital equipment ■ Industrial equipment ■ Telecommunications equipment ■ Measuring and testing instruments ■ Personal computers and peripherals ■ Home appliances ■ Switch mode power supplies For complete specs and drawings, visit eis.apitech.com/power EMI Power Filters Applications 59 Power Entry Modules, Power Line Filters & 3 Phase Power Filters Part Numbering System Part Numbering System Example: 12-PMB-025-5-A Part number 12-PMB-025-5A represents a power line filter with threaded studs, current rated for 25 Amps and with a leakage current of 0.50 mA. EMI Power Filters 12 - PMB - Product Line Series Product Style 10 = Filtered IEC Inlets 11 = Printed Circuit Board Mount 12 = Power Line Filters 13 = Three Phase Power Line Filters 14 = Fused or Switched & Fused Power Entry Filters (250V) 15 = Switched & Dual Fused 16 = Single Phase (250V) BBF = 3 Phase, terminal block connection BFF = Bolt-in fused filter BPF = Bolt-in IEC w/Fast-on rear terminals BPL = Bolt-in IEC w/wire lead termination BSF = Bolt-in switched & fused CCL = Cylindrical, capacitive inputs w/Fast-ons CLF = Cylindrical, inductive inputs w/wire leads MMB = Multiple stage filtering w/threading studs MMF = Multiple stage filtering w/Fast-on terminal MPC = Miniature PCB mountable PDB = 3 Phase, delta w/threaded studs PDF = 3 Phase, delta w/Fast-ons PDL = 3 Phase, delta w/wire leads PMB = Power line filter w/threaded studs PMF = Power line filter w/Fast-ons PML = Power line filter w/wire leads PWB = 3 Phase, wye w/threaded studs PWE = 3 Phase, wye w/busbar PWF = 3 Phase, wye w/Fast-ons PWL = 3 Phase, wye w/wire leads 025 Current Rating 001 002 003 005 006 010 015 016 020 025 030 035 050 080 100 150 160 200 300 = = = = = = = = = = = = = = = = = = = 1.0 Amp 2.0 Amps 3.0 Amps 5.0 Amps 6.0 Amps 10 Amps 15 Amps 16 Amps 20 Amps 25 Amps 30 Amps 35 Amps 50 Amps 80 Amps 100 Amps 150 Amps 16.0 Amps 200 Amps 300 Amps - 5 A Leakage Current (Y Cap) Outline Drawing/ Case Style 250 VAC 125VAC 0 = 0.075 mA DC = DC 1 = 0.01 mA 2 = 0.20 mA 3 = 0.35 mA 4 = 0.10 mA 5 = 0.50 mA 6 = 0.60 mA 7 = 0.70 mA 8 = 1.0 mA 9 = 3.0 mA 10 = 2.0 mA 11 = 1.5 mA 12 = 4.5 mA 13 = 9.0 mA 14 = 20.0 mA 15 = 15.0 mA 17 = 33.0 mA 18 = 71.5 mA DC = DC 1 Select case style from following * Cylindrical * Power line w/Fast-on * Power line w/threaded studs * Power line w/wire leads * PCB mount * Large case 3 Phase delta * Large case 3 Phase wye * IEC Inlet 2 Refer to drawing list per selected case style 3 Letter at the end of the part is found in the case style drawing list: A, B, C, D, E, F, etc. * Note: Not all series offer the product style, rating and leakage current 60 - For complete specs and drawings, visit eis.apitech.com/power Power Entry Modules, Power Line Filters & 3 Phase Power Filters Part Numbering System Part Numbering System Example: 60-BPR-060-5-4 Part number 60-BPR-060-5-4 represents a power entry module, bolt-in style with fast-on terminals, a current rating of 6 Amps, leakage current of 0.50 mA and capacitance of 0.047 µF. - BPR - Product Line Series Product Style 60 = Power Entry Modules 61 = Mini PCB Power Filters 62 = Power Line Filters 63 = Three Phase Power Line Filters 64 = Fused or Switched & Fused Power Entry Filters (250V) 65 = Fused or Switched & Fused Power Entry Filters (125V) 66 = Fused or Switched & Fused Low Leakage Power Entry Filters (250V) 67 = Fused or Switched & Fused Low Leakage Power Entry Filters (125V) 68 = Switched & Dual Fused Power Entry Filters 69 = Dual Fused Only or Dual Switched Only Power Entry Filters AFL = Appliance filter w/ inductive input AFC = Appliance filter w/ capacitive input ARL = AFL plus bleeder resistor BFF = Fused filter w/ Fast-on terminals BFS = Fused filter w/solder lug terminals BHP = High frequency bolt-in for PCB BHS = High frequency bolt-in w/solder lugs BPF = Bolt-In right angle terminals BPL = Bolt-in w/wire leads BPP = Bolt-in PCB mount BPR = Bolt-in w/Fast-on tab terminals BPS = Bolt-in w/ solder lug terminals BSF = Bolt-in switched & fused MMF = Metal case w/fast-on tabs MPC = Miniature printed circuit board PMB = Metal case w/bolt-on terminals PMF = Metal case w/Fast-on tabs PML = Metal case w/wire leads PPF = Plastic case w/Fast-on tabs PQF = Plastic case w/Fast-on tabs PRF = Plastic case w/Fast-on tabs SOF = Switched filter w/ Fast-on tabs SOS = Switched filter w/ solder tabs SPL = Snap-in w/wire leads SPR = Snap-in w/Fast-on terminals SPS = Snap-in w/solder lug terminals SSF = Snap-in switched & fused ARC = AFC plus bleeder resistor 060 Current Rating 010 015 016 020 030 040 050 060 080 100 150 160 200 300 400 = = = = = = = = = = = = = = = 1.0 Amps 1.5 Amps 1.6 Amps 2.0 Amps 3.0 Amps 4.0 Amps 5.0 Amps 6.0 Amps 8.0 Amps 10.0 Amps 15.0 Amps 16.0 Amps 20.0 Amps 30.0 Amps 40.0 Amps - 5 - Leakage Current (Y Cap) 0 1 2 3 4 5 6 7 8 9 250 VAC = 0.075 mA = 0.01 mA = 0.20 mA = 0.35 mA = 0.10 mA = 0.50 mA = 0.60 mA = 0.70 mA = 1.00 mA = 3.00 mA 0 1 3 4 5 6 7 8 9 125VAC = 0.035 mA = 0.005 mA = 0.35 mA = 0.05 mA = 0.50 mA = 0.60 mA = 0.70 mA = 1.00 mA = 3.00 mA 4 Capacitance (X Cap) 0 1 2 3 4 5 6 01 02 04 06 10 11 12 13 14 16 21 = = = = = = = = = = = = = = = = = = none 0.01µF 0.022µF 0.033µF 0.047µF 0.050µF 0.068µF 2 x 0.01µF 0.10µF & 0.22µF 2 x 0.22µF 2 x 0.4µF & 0.22µF 0.15µF 0.10µF 0.22µF 0.33µF 0.47µF 0.22µF & 2 x 0.33µF 1.00µF EMI Power Filters 60 * Note: Not all series offer the product style, rating and leakage current For complete specs and drawings, visit eis.apitech.com/power 61 Single Line Feed-Through Power Filters API Technologies’ Spectrum Control brand of standard and custom feed-through product line is available in a wide range of AC/DC current and voltage rating and addresses EMI filter needs for high current power applications. Circuit styles of Pi and C are included in the series with maximum current rating to 500 A and capacitance values to 4.7µF. A comprehensive range of AC and DC feed-through filters can achieve performance from 100 KHz to 10 GHz. This product is ideal for applications within telecommunications, industrial, medical, avionic and military equipment including cellular base station, industrial processing, secure communications, defense systems and robotics where high current switching may occur. These components also offer a compact economic solution for any type of EMI issues. EMI Power Filters SLFT Part Numbering System Example: 52F226-041-63 Represents a DC feed-through capacitor with a very high capacitance (470 nF) 63 A current rating. 52F22 SLFT Series F: RoHS 6 – ■ Low cost EMI solution ■ Effective EMI performance from 100 kHz through 1.0 GHz ■ Designed for bulkhead mounting, proper installation with a low impedance path from the mounting surface to case recommended for optimum performance ■ Suitable for 0 - 400 Hz applications ■ External discharge resistor recommended in application ■ Operating temperature range: -40°C to +85°C without derating ■ Can be used in both indoor and outdoor applications ■ Excellent filtering in compact package ■ Current ratings to 300 A ■ Custom assemblies available upon request ■ AC and DC models with Class Y4 caps ■ C and Pi Configurations ■ Bolt-in style with D-shaped bushing for easy installation ■ UL approved and SEMKO approvals pending 0 41 Frequency Termination Type 6: 50/60Hz* 0: Threaded Terminals* Cap Range/ Voltage Code * Indicates agency approved option 62 Features – 11: 21: 31: 41: 20: 29: DC Series 10nF-100nF, DC FT 47nF-470nF, DC FT 100nF-1,000nF, DC FT 470nF-4,700nF, DC FT 10nF-470nF, DC Pi 100nF-4,700nF, DC Pi 16: 26: 36: 46: 37: 19: AC Series 2.2nF-100nF, AC FT 4.7nF-220nF, AC FT 47nF-4,700nF, AC FT 100nF-1,000nF, AC FT 4.7nF-100nF, AC FT 10nF-470nF, AC FT For complete specs and drawings, visit eis.apitech.com/singleline 63 Rated Current (Amps) 10 16 32 63 100 200 250 300 Commercial-Off-The-Shelf (COTS) Filters API Technologies’ Spectrum Control brand now offers COTS single line feed-through EMI filters that are the commercial equivalent to M15733-PRF/72, M15733PRF/73 and M15733-PRF/74. These reliable AC and DC high performance filters meet all the requirements of the QPL equivalent. The filters provide an excellent source of filtering in a compact package and are well suited for the military and aerospace industries. They filter up to 500 A with an attenuation of 40 to 90 dB from 1 MHZ to 1 GHz and voltage rating of 130 VDC to 250 VAC. MIL part M15733/ Our Commercial Equivalent 5004-7053-100-A 5004-7053-100-A 5004-7059-100-A 5004-7065-100-A 5004-7058-125-A 5004-7053-100-A 5004-7058-125-A 5004-7052-125-A 5004-7058-125-A 5004-7059-250-A 5004-7064-125-A 5004-7041-250-A 5004-7047-250-A 5004-7053-250-A 5004-7059-250-A EMI Power Filters 72-0034 72-0046 72-0049 72-0053 73-0034 73-0043 73-0043 73-0046 73-0049 73-0051 73-0053 74-0030 74-0036 74-0042 74-0045 Shielded Filters API has developed a new power filter product line which provides MRI/RF shielding solutions for medical, commercial and government applications. Offers 100 dB insertion loss per MIL-STD 220 from 14 KHz to 10 GHZ. Shielded Room Filters P/N Series 52-1490 Configuration* Description 1x5 1 x 30 1 x 100 1 x 150 1 x 200 1 x 225 2 x 0.5 2 x 1 ALRM 2x5 2 x 20 2 x 30 2 x 50 2 x 60 1 x 5 A, 277 VAC 1 x 30 A, 277 VAC 1 x 100 A, 277 VAC 1 x 150 A, 277 VAC 1 x 200 A, 277 VAC 1 x 225 A, 277 VAC Speaker Filter Fire Alarm Filter 2 x 5 A, 277 VAC 2 x 20 A, 277 VAC 2 x 30 A, 277 VAC 2 x 50 A, 277 VAC 2 x 60 A, 277 VAC * Add to P/N series (eg. 52-1490-1x5) Options are available with or without discharge light “L” at the end of the part (52-1490-1x5L). Custom configurations are available. Consult factory. For complete specs and drawings, visit eis.apitech.com/singleline 63 Military/Aerospace Multisection Filters API Technologies’ Spectrum Control brand will address virtually any requirement for a military/custom power product. Our engineering expertise and vertical integrations reduce your speed to market as well as saves you money. Our electromagnetic compatibility expertise in the tempest arena can help you meet MIL-F-15733 and MIL-STD 461 standard requirements. Applications ■ Military ■ Commercial and military/aerospace High common and differential mode attenuation ■ Secured communications ■ Standard designs up to 400 Amps ■ Switching power supplies ■ Excellent insertion loss characteristics up to 10 GHz ■ Data processing equipment ■ Voltage rating 115-250VAC and 400VDC up to 400 Hz ■ Ruggedized computers ■ Available to meet TEMPEST and FCC requirements ■ Radar ■ Custom designs for application-specific requirements ■ Electronic warfare ■ Ground/air weapon systems ■ Satellites ■ Ship board systems ■ Land based vehicles ■ Fixed and mobile control stations Features ■ EMI Power Filters Test Specifications The high performance power line filters shown on pages 62 and 63 are designed to meet the following criteria. The information shown can be used as a basis for filter specifications. (Contact factory for additional details). Test Group Order of Test Examination or Test Test Method (Per MIL-STD-202) Post Test Requirements 1 Voltage Drop Paragraph 4.6.8 of MIL-F-15733 Three percent of rated voltage max. 2 Leakage Current UL 1283 Per applicable specification 3 Temperature Rise MIL-F-15733 Paragraph 4.6.4 25°C max. 4 Terminal Strength Method 211, Condition A No evidence of loosening or rupture. 5 lb. applied force. Line Cords: 35 Lbs. 1 Shock, Medium Impact Method 213, Condition G Must pass DWV and Insertion Loss 2 Vibration, High Frequency Method 204, Condition A Monitor for shorts or open 3 Thermal Shock Method 107, Test Condition A Pass 90% DWV IR to be 30% of initial 4 Humidity Method 107, Condition B, except temperature equals 25°C Pass 90% DWV IR to be 30% of initial 1 Life Method 108, Condition D 1.2 x Rated AC voltage at max. operating temp. or 1.4 x DC voltage Pass 90% DWV insulation resistance to be 30% of initial. IIA IIB III 64 For complete specs and drawings, visit eis.apitech.com/multi Circuit Schematics Military/Aerospace Multisection Filters LINE D LINE LOAD A C C B B Mechanical Dimensions 2.50 (63.50) 1.25 (31.75) 1.75 (44.45) 1.25 (31.75) .625 (15.87) 2.50 (63.50) 1.25 (31.75) B B H LINE C B B LOAD B B B .215 (5.46) 1.250 (31.75) .250 (6.35) 2.500 (63.50) 2.98 (75.70) 2.500 (63.50) .03 R. 4 PL CHASSIS MOUNTING HOLE 2.120 ± .010 (53.85) #6-32 THREADED INSERTS (4 PL.) (3.50-32) 3.88 (98.55) .250 (6.35) .250 (6.35) FUSEHOLDER 1.75 .875 (44.4) (22.2) 3.50 .875 (88.9) (22.2) PLUG 3.000 (76.2) #6-32 THDED INSERT 4 PLCS. (3.50-32) 4.00 (101.6) .625 (15.8) 1.25 (31.75) .656 (16.41) .500 (12.7) 1.187 ± .015 (30.15 ± .38) .594 ± .031 ± (.78) MOUNTING SURFACE .032 (.81) .710 (18.03) .187 (4.75) 1.250 (31.75) .120 TYP. (3.05) 1.125 (28.58) .125 6-PLCS. (3.18 ± .00) .875 (22.23) .055 TYP. (1.40) .105 TYP. (2.67) .281 ± .031 (7.14 ± .78) 1.000 (25.4) .209 (5.31) A .250 Fast-on tabs (3 PL.) .240 (6.10) .418 (10.62) CONNECTOR #8001-14S-7P-A3 MATES WITH MS-3106-14S-7S C B .219 TYP. (5.56) Figure 6 C C .375 (9.52) #8-32 UNC (4.17-32) STUD 1.500 (38.10) .750 2.50 (19.05) (63.50) #8-32 UNC THD. INSERTS (4.17-32) .350 DEEP, 2 PLACES (8.89) 1.75 (44.45) C A C .750 (19.05) CONNECTOR #8001-10SL-3PN-FP-A3 MATES WITH MS-3106-10SL-3S #8-32 UNC THD. INSERTS (4.17-32) .350 DEEP, 2 PLACES (8.89) A LOAD C 2.010 (51.05) 1.500 (38.10) .750 2.50 (19.05) (63.50) A LINE A C 1.250 (31.75) .600 (15.24) F LOAD A .625 (15.8) 1.68 (42.67) Figure 5 LINE C A CONNECTOR #8001-14S-7P-A3 MATES WITH MS-3106-14S-7S 3.00 (76.20) LOAD A SWITCH 2.50 (63.50) 1.25 (31.75) LINE LOAD FUSE CONNECTOR #8-32 UNC THD. INSERTS (4.17-32) .350 DEEP, 2 PLACES (8.89) Figure 3 LINE Figure 4 1.500 (38.10) .750 2.50 (19.05) (63.50) Figure 2 E A G Figure 1 B LOAD 1.437 ± .031 (36.50 ± .78) Voltage Rating Insertion Loss MIn. (db) 50 150 300 1 10 100 1 KHz KHz KHz M M M GHz DCR max. (ohms) Leakage Current (max.) Figures Current Schematic Model Current Rating 52-378-001 3 Amps 240VAC 60 Hz Line to Line 30 60 70 80 80 70 70 .30 50 mA 1 D 52-378-005 3 Amps 240VAC 60 Hz Line to Line 40 70 80 80 80 70 60 .30 50 mA 1 E 52-523-002 5 Amps 120/240VAC 60 Hz –– 55 60 80 80 70 60 .25 1 mA 5 B 52-378-002 5 Amps 240VAC 60 Hz Line to Line 34 64 70 80 80 70 70 .20 50 mA 1 D 52-378-004 5 Amps 240VAC 60 Hz Line to Line 24 64 70 80 80 70 70 .20 50 mA 1 E 52-387-012 5 Amps 240VAC 60 Hz Line to Line 34 64 70 80 80 70 70 .20 5 mA 2 G 52-600-001 5 Amps 120/240VAC 60 Hz 33 65 80 80 80 80 60 .20 1 mA 4 A 52-387-010 10 Amps 240VAC 60 Hz Line to Line 24 60 70 80 80 70 70 .20 50 mA 2 F 52-600-002 10 Amps 120/240VAC 60 Hz –– 50 70 80 80 70 60 .10 1 mA 4 A 1212-0502 10 Amps 350VDC 240VAC 60 Hz –– –– –– –– 20 65 70 .01 1 mA 6 C 52-409-001 14 Amps 240VAC 60 Hz Line to Line 14 30 45 80 80 70 60 .04 50 mA 3 H For complete specs and drawings, visit eis.apitech.com/multi EMI Power Filters A 65 EMI Power Filter Solutions Custom Application-Specific Designs Rarely does a 100% off-the-shelf power filter completely satisfy the mechanical, electrical and power requirements and constraints of a sophisticated OEM design. Yet for many the term custom is intimidating, implying long lead times and higher costs. At API Technologies, we’re focused on providing a complete solution that takes all factors into consideration. Whether modifying an existing power filter design, working from a “clean sheet” approach, or integrating various technologies into a subassembly, the resulting custom solution will be a Spectrum Control brand product tailored to your project’s design, logistic and budgetary requirements. We can “clean up” your system by creating an easy-to-install assembly that contains all the components and filtering solutions in one compact package. EMI filtering ■ Power distribution ■ Transient protection ■ Indicator lights ■ Circuit breaker protection ■ Leads or studs ■ Voltage cut-off ■ Agency approvals ■ Reverse polarity Customer Design 110 EMI Testing…Finding the Problem Integral to finding a solution to an EMC problem is the ability to test for compliance. We conduct a wide range of EMC and environmental tests to help us identify potential problems and recommend design solutions. Our extensive in-house test capabilities allow for a faster turnaround of your complete design solution and lower total cost. ■ In-house anechoic chamber and shielded room ■ Baseline of device under ambient-free anechoic chamber ■ NARTE certified engineering staff ■ Highly accurate computer controlled instrumentation accumulates and presents data in multiple formats ■ 66 130 Insertion Loss (dB) ■ Testing for MIL standards, European emissions and immunity regulations, and FCC Part 15 (market specific detail on following pages). 90 70 50 .01 .1 1 10 FREQUENCY (MHz) 120 API Solution 100 Insertion Loss (dB) EMI Power Filters Application - Specific Options 80 60 40 .01 .1 1 FREQUENCY (MHz) For complete specs and drawings, visit eis.apitech.com/powersol 10 EMI Power Filter Solutions API Technologies has a long history of partnering with leading suppliers of the defense industry. Our ability to find solutions to suppress or eliminate electromagnetic interference (EMI) allows us to provide the high reliability filters required for military and aerospace applications. API’s Spectrum Control brand can design your custom filter with a unique mechanical package for those unusual or tight fitting spaces, higher performance filtering and the voltage rating you need to address all of your AC and DC power issues. Communications API’s Spectrum Control line of power filter solutions can create an agency-approved product that will filter and condition the power to your communications infrastructure equipment, as well as eliminate emissions that can contaminate your distributed AC and DC power. Our custom power filters will incorporate all the components and the filtering in one complete package to save you space, time and money. And as a vertically integrated supplier, API offers global low cost manufacturing which allows us to produce fast prototypes and a quicker time to market. Medical Our many years of experience in providing EMI/RFI solutions has given us the know-how to design products to meet the specific constraints and requirements of the medical industry. Much of the medical equipment used today requires complete suppression of any and all EMI, as well as low-leakage, nonmagnetic properties to prevent negatively affecting surrounding equipment. We will design and build a high reliability, high performance custom power filter to meet your system and all EN requirements. ■ Unique mechanical packages addressing specific size and space constraints ■ Customized and fully integrated assemblies incorporating filters, circuit components and connectors ■ Custom applicationspecific filters that meet MIL standard environmental conditions ■ Complex, multifunctional designs that incorporate the filtering and custom circuitry into one easy to install package ■ Designs with selective line filtering, high voltages and agency approvals ■ High reliability filters with low-leakage and nonmagnetic options meet EN testing requirements ■ Vertically integrated solutions include packaging, circular connectors and filter plates EMI Power Filters Military and Aerospace ■ Compact, space-saving assembly optimized for the welding industry Industrial At API, we do everything from package design and metalworking to EMI filtering to EMC testing, which means a lower cost for you. Our engineers will design and build a custom power filter that will satisfy global EMC regulations, improve speed-to-market times, overcome space constraints and withstand harsh environmental conditions. Our plug-and-play designs cover a range of industrial and instrumentation applications that will address any of your power filtering needs with current ratings as high as 500 Amps. For complete specs and drawings, visit eis.apitech.com/powersol ■ Ruggedized construction and design flexibility allow our filters to meet demanding environmental and performance requirements 67 Power Film Capacitors API Technologies’ Spectrum Control brand introduces its new line of power film capacitors, designed using the latest film technology to achieve maximum capacitance density. Available in application-specific packages and terminations, these new power film capacitors feature rugged construction to withstand even the harshest environments. Applications ■ Renewable energy inverters – solar converters, wind turbines and fuel cells ■ Electric vehicle power conversion and battery chargers Features and Specifications ■ Metallized: polyester, polypropylene and polyphenylene sulphide film dielectrics ■ Aircraft power conversion systems ■ Temperature ratings -55°C up to + 150°C ■ Radar systems, laser pulse power ■ Low ESR and ESL construction ■ Industrial welders, elevators, rail traction drives ■ Rugged construction for even the harshest environments ■ High voltage power supplies, switching power supplies ■ In-house electrical, environmental and reliability testing verification ■ Medical imaging equipment, defibrillators ■ Standard designs up to 10,000 VDC/ 750 VAC ■ Standard capacitance values up to 10,000 µF ■ Ripple currents up to 400 Arms EMI Power Filters Model Features & Ordering Information High Power Capacitor Series 68 Example: 55PP-600-153-K ■ Metalized polypropylene, low loss ■ Flame retardant tape wrap and epoxy end fill ■ Axial leads or tab termination ■ Low ESL & ESR design for high ripple currents ■ Temperature -55°C to +105°C ■ Voltages up to 2,000 VDC * Capacitance in Picofarads. The first two digits are significant and the third represents the number of zeros. ■ Capacitance 0.015 µF to 3.3 µF ** Indicates standard tolerance. Others available upon request. 55PP Power Polypropylene Capacitor Series – 600 – 106 – K Voltage Code Capacitance Code* Tolerance** 600 = 600 VDC 153 = 0.015 µF K = 10% For complete specs and drawings, visit eis.apitech.com/film 55DC Link Series Power Film Capacitors API’s Spectrum Control line of high reliability DC link capacitors are ideal for power inverter applications which require superior life under harsh operatiing conditions, such as electric vehicle power conversions, battery chargers, aircraft power conversion systems and radar Dimensions systems. Featuring a compact and cost-effective design, M Configuration DC link capacitors are manufactured from segemented, 90 self-healing metallized polypropylene, resulting in longer life expectancy (+100,000 hrs). With high capacitance density and ripple current capabilities, API’s DC link capacitors are the ideal replacement for electrolytic capacitors. F Configuration +2 MM -0 MM ø20.8 MM (2 PLCS) 32 or 45 MM 6 ±1 MM (2 PLCS) 6 ±1 MM (2 PLCS) 20 ±1 MM Capacitance range: 160 µF to 680 µF standard (others available upon request) H Capacitance tolerance: +/- 10% standard ■ Rated voltage: 900 to 1300 VDC ■ Operating temperature range: -55°C to +85°C standard (+105°C upon special request) ■ Test voltage between terminals: 150% rated voltage for 10 sec M12 x 1.75 THREAD M12 x 1.75 THREAD MM 90 +2 -0 MM Test voltage between terminals and housing: 5kVDC for 10 sec ■ Enclosure/construction: aluminum housing, brass terminals with dry resin, UL 94V-0 encapsulant ■ Low ESR and ESL ■ RoHS compliant M6 x 1.0 THREAD 10 MM DEEP MIN. (2 PLCS) 6 ±1 MM (2 PLCS) 901 – 321 H – Voltage 901 = 900 VDC – = Segmented 321 = 320 µF M = M8 External Thread, N = No M12 stud 45mm center-center F = M5 Internal Thread, 45mm center-center – = M12 stud S = M6 Internal Thread, 45mm center-center Part Number 55DC-901-321-XX 55DC-901-441-XX 55DC-901-561-XX 55DC-901-681-XX 55DC-112-221-XX 55DC-112-281-XX 55DC-112-361-XX 55DC-112-421-XX 55DC-132-161-XX 55DC-132-211-XX 55DC-132-251-XX 55DC-132-321-XX 16 ±1MM Terminal Code Capacitance 112 = 1100 VDC S = Standard 441 = 440 µF (non-segmented) 132 = 1300 VDC ±2.00MM XX M12 x 1.75 THREAD Series ø20.8 MM (2 PLCS) 32 or 45 MM 55DC Link Series Part Numbering System – 16 ±1MM 16 ±1MM S Configuration ■ 55DC ±2.00MM H ±2.00 MM ■ MA = M8 External Thread, 32mm center-center FA = M5 Internal Thread, 32mm center-center SA = M6 Internal Thread, 32 mm center-center Rated Voltage (VDC) Capacitance (µF) D Diameter (mm) Height H (mm) Typ ESR (mOhms) Typ ESL (nH) Irms Max. (A) M Weight (kg) 900 900 900 900 1100 1100 1100 1100 1300 1300 1300 1300 320 440 560 680 220 280 360 420 160 210 250 320 90 90 90 90 90 90 90 90 90 90 90 90 97 120 145 170 97 120 145 170 97 120 145 170 2.1 1.8 2.1 2.5 2.5 2.1 1.9 2.3 2.1 1.9 2.5 2.8 50 60 60 80 50 50 60 80 50 50 60 80 60 60 60 60 60 60 60 60 60 60 50 53 0.80 1.00 1.10 1.30 0.90 1.20 1.30 1.30 0.80 1.00 1.20 1.30 For complete specs and drawings, visit eis.apitech.com/film EMI Power Filters ■ MM 90 +2 -0 MM 32 or 45 MM M8 x 1.25 THREAD (2 PLCS) Specifications ø20.8 MM (2 PLCS) M5 x 0.8 THREAD 5 MM DEEP MIN. (2 PLCS) 69 Audio Film Capacitors Features ■ Multiple dielectric options ■ Metalized film and film/foil construction ■ Wrap and fill, encapsulated and hermetic options ■ Multiple lead configurations, tape and epoxy colors ■ Ability to wind 2-10 layers in a single pass ■ Ability to provide 4-12 micron film ■ Wide range of sized up to 2.000" D x 4.250" L ■ Custom designs available EMI Power Filters Benefits 70 ■ Application matching for best performance and cost ■ Consistent and repeatable, producing high quality components in smaller package size ■ Improved productivity and increased voltage capability ■ Excellent performance especially for audio applications ■ Tighter tolerance to help meet critical application requirement for capacitance and voltage ■ Hermetic option provides enhanced protection for use in harsh environments Capacitor Type Operating Temperature WVD C WVAC Capacitance Range DF Metallized Film Polyester -55 to +85°C 50 - 600 N/A 0.001 - 15 µF 1.0% Film - Foil Polyester -55 to +85°C 100 - 600 N/A 0.001 - 5 µF 0.5% Metallized Polypropylene -55 to +85°C 200 - 600 504 @ 60 Hz 115 @ 1 kHz 0.001 - 8 µF 0.2% Film-Foil Polypropylene -55 to +85°C 100 - 600 AC Capable 0.001 - 1 µF 0.1% Metallized Polyphenylene Sulfide -55 to +125°C 50 - 600 25 - 50 kMΩ • µF 240 @ 60 Hz 0.001 - 10 µF 0.3 - 0.5% or 50 - 100 kMΩ, 160 @ 1 kHz w/e less ±2% Metallized Polycarbonate* -55 to +125°C 50 - 600 25 - 50 kMΩ • µF 240 @ 60 Hz 0.001 - 10 µF 0.3 - 0.5% or 50 - 100 kMΩ, 160 @ 1 kHz w/e less ±2% Metallized Teflon -55 to +170°C 50 - 5000 AC Capable 0.0047 10 µF 0.1% Insulation Resistance 10 - 25 kMΩ • µF or 40 - 60 kMΩ, w/e less 50 kMΩ • µF or 100 kMΩ, w/e less 200 kMΩ • µF or 400 kMΩ, w/e less 250 kMΩ • µF or 500 kMΩ, w/e less 100 kMΩ • µF or 200 kMΩ, w/e less For complete specs and drawings, visit eis.apitech.com/film TC DA Key Features -6 to +15% 0.6% Low cost -6 to +15% 0.6% Low cost -4 to +2% 0.1% Low DF -4 to +2% 0.1% Low DF -6 to +15% High temp capability No voltage derating High temp capability 0.2% No voltage derating High temp capability 0.06% Electrical characteristics 0.2% Magnetics we offer a variety of transformers, inductors, choke, coils and custom solutions to meet your magnetics needs Custom Magnetic Solutions We offer extensive design and manufacturing capabilities, including more than two dozen magnetic core materials and winding wire from 6 to 45 gauge with many coatings, leads and terminations. We produce toroids ranging in size from 0.5" to 18" in diameter with up to 4,000 turns and accuracy to +/- 1 turn, and a wide variety of encapsulation and laminate options. Below are some of the critical design criteria we will work with your engineering team to address. Electrical Characteristics - Identifying the circuit function/ application and/or specifying electrical requirements such as amperage, voltage, inductance, frequency response, leakage, and noise reduction often determines selection of materials and components. Mechanical Constraints - Restrictions on maximum height and available board area and mounting style (surface mount or through-hole) set physical parameters that often are difficult to change. Mechanical size restrictions can strongly affect component temperature rise. Environmental Conditions - Maximum/minimum operating temperatures and allowed surface and/or internal temperatures of components, including UL compliance, as well as conditions such as air flow, sealing of container, high shock, and vibration will influence material selection and design. Regulating Requirements - Considerations include safety standards to be met (eg. IEC/UL 60950-1, UL61010-1, UL 1585 etc), listing of the unit with a regulatory agency such as UL, CSA or VDE and requirements for UL thermal insulation system marking. Qualification Conditions - Identify the qualification process required prior to approval, be it customer standards, or Hi-Rel standards such as MIL-PRF-27 or MIL-STD-981 and whether formal testing or the ability to demonstrate compliance by design is necessary. Quality Construction Our magnetics group combines the people, products and technologies of several brands, including Filtran and RTI Electronics, in order to satisfy your magnetics requirements. API Technologies is a key supplier to many of the world’s leading OEMs, serving the military, aerospace, medical, telecom, transport, RF and industrial/test measurement markets. API’s commitment to quality begins with a rigorous raw material selection and inspection process and continues through highly trained operators utilizing state-of-the-art equipment. The end result are the highest quality magnetics consistently manufactured to meet some of the industry's most stringent requirements including many MIL, ANSI and ISO certifications. For complete specs and drawings, visit eis.apitech.com/magnetics 71 Magnetics Current Transformers Current Sensors ■ Measures electrical current (AC & DC) and can transform current from high to low measurable values ■ Wide primary current range of 3.5 Amps to 800 Amps ■ Apps include advanced fault tolerant computers and workstations, control panels reading current flowing to electric transformer, telecom and communications High Frequency Current Transformers ■ 20 kHz-100 kHz operating frequency ■ Available totally encapsulated, with or without wound primary turns and loading resistor ■ Built to UL, MIL, VDE, CE specs, EMRL current transformers meet UL1244 ■ Ideal for ampmeters, wattmeters, relays and cross current compensation Load Detector Current Sensors ■ Innovative Snap-On load detectors mount on pre-wired systems without disrupting existing connections ■ Broad frequency response of 30Hz to 15 kHz ■ Measure currents up to 40 Amps RMS continuous and 120 Amps intermittent ■ Excellent for economical energy management and automation control Power Inductors/Chokes ■ ■ ■ ■ ■ Precision wound heavy-duty toroidal inductors Stores energy as a magnetic field, can delay and reshape alternating current Up to 100 amps, standard Semi or full epoxy molded, horizontal and vertical mounting Lighting dimmers – low wattage residential to higher wattage commercial, motor controls, SCR controls and line filters Switch Mode Power Supply Inductors Magnetics ■ ■ ■ ■ ■ ■ Filter inductors, toroidal current sense transformers and high frequency inverter transformers Performance verified in 25kHz power supply 10 to 1,000 watts with low power losses Switching frequencies from 5 to 100 kHz Open winding, semi-encapsulated and encapsulated construction Custom designs up to 200 Amps Lighting Chokes & Inductor/Filters ■ ■ ■ ■ ■ ■ 72 Precision wound heavy-duty toroidal inductors Rugged design 120 volt models from 12.5 to 100 Amps 240 volt models from 8.3 to 60 Amps High quality noise rejection filter Ideal for lighting dimmers, EMI/RFI filters, PWM and PM circuits primarily for motor controls, UPS Systems, differential mode line filters For complete specs and drawings, visit eis.apitech.com/magnetics Magnetics Toroidal Power Transformers ■ ■ ■ ■ ■ ■ 50/60HZ, 5-15,000V Power Transformers (Europe ER series) 60 Hz 120V Power Transformers (U.S. FR series) 400Hz 115-230V Power transformer (Military DR series) Convert power-level voltages from one level or phase configuration Lower magnetic leakage, lower electrical noise and mechanical hum Excellent as isolation step-down and high voltage step-up transformers, autotransformer, ferroresonant transformer and smoothing inductor Laminate Power Transformers ■ ■ ■ Value ranges from 3 VA to 100,000 VA Transform line voltage to any other voltage Apps include audio power conditioning, low-wattage indoor and outdoor lighting solutions, military and commercial UPS systems, power supplies, mono crystalline and crystalline solar processing Modem & Module Transformers ■ ■ ■ ■ Broadband and voiceband transformers used for datacom and telecom applications xDSL, T1/E1, T3/DS3/E3/STS-1, ISDN interface modules ADSL / POTS splitter modules Impedance and line matching transformers ■ Custom and build-to-print air coils for RF power, filter and sensing applications Made with specialized custom tooling to meet customer dimensional and electrical requirements For complete specs and drawings, visit eis.apitech.com/magnetics Magnetics Air Coils ■ 73 electromagnetic eis.apitech.com integrated solutions • EMI Filters • Filtered Interconnects • Ceramic Capacitors • Specialty Connectors • Power Filters & Capacitors • Magnetics Sales Offices NORTH AMERICA 8061 Avonia Road Fairview, Pennsylvania 16415 Phone: 814-474-1571 Fax: 814-474-3110 CHINA Spectrum Control Limited 2nd Industrial Area Ling Tou Industrial Road Qiad Tou Town, Dong Guan City Guang Dong Province 523530 Peoples Republic of China Phone: (011)-86-769-8343-7761 Fax: (011)-86-769-8343-7760 EUROPE Spectrum Control GmbH Hansastrasse 6 91126 Schwabach, Germany Phone: (49)-9122-795-0 Fax: (49)-9122-795-58 CERTIFIED CERTIFIED About API Technologies API Technologies Corp. is a trusted provider of RF/microwave, microelectronics, and security solutions for critical and high-reliability applications. The company designs, develops and manufactures electronic components, modules, systems and products for technically demanding defense, commercial/industrial and aerospace applications. API Technologies’ customers include many leading Fortune 500 companies, as well as a majority of NATO governments. While API was founded in 1981, our heritage brands have served the demanding, hi-rel marketplace for more than 60 years. API Technologies trades on the NASDAQ under the symbol ATNY. Power & Systems Solutions Sensors Solutions RF/Microwave & Microelectronics Electromagnetic Integrated Solutions Electronics Manufacturing Services Secure Systems & Information Assurance +1 855.294.3800 www.apitech.com AHA 2M 9/13 27-0027-0117 ©2013 API Technologies Corp. Printed in U.S.A.