Download Data Sheet

PSAEC60 SERIES
60 Watts, AC/DC Encapsulated PCB Mount Power Supplies
Rev D
Wall Industries, Inc.
FEATURES
• RoHS Compliant
• PCB Mountable Switching Power Supply
• 5VDC to 48VDC Single Outputs
• Universal Input Voltage Range: 90-264VAC (120-370VDC)
• 4000VAC I/O Isolation
• Short Circuit, Over Power, and Over Voltage Protection
• Up to 60 Watts Output Power
• -40°C to +70°C Operating Temperature Range
• High Efficiency up to 86%
• Four M3 Mounting Holes on Bottom Side
• Fully Encapsulated Plastic Case
• UL 60950-1 and CE Safety Approvals
• ±10% Output Trim
• Two Screw Terminal Options Available
DESCRIPTION
Size:
4.29 x 2.30 x 1.18 inches
109.0 x 58.5 x 30.0 mm
Weight:
10.93oz (310g)
The PSAEC60 series of AC/DC power supplies provides up to 60 watts of output power in a 4.29” x
2.30” x 1.18” encapsulated PCB mountable package. This series consists of single output models
with a universal input range of 90-264VAC (120-370VDC). Some features include 4000VAC I/O
isolation, -40°C to +70°C operating temperature range, ±10% output trim, and efficiency up to 86%.
This series is also protected against over power, over voltage, and short circuit conditions. All
models are RoHS compliant and have UL 60950-1 and CE safety approvals. This series also has two
types of screw terminal options available.
MODEL SELECTION TABLE
Model Number
Input Voltage
Output Current (1)
Min Load Max Load
Output
Voltage
Ripple & Noise (2)
Ripple
Noise
Output
Power
Efficiency
Maximum
Capacitive Load
PSAEC60-5S
5 VDC
100mA
10A
50mVp-p
75mVp-p
50W
82%
80,000µF
PSAEC60-9S
9 VDC
66.6mA
6.66A
58mVp-p
95mVp-p
60W
84%
28,000µF
PSAEC60-12S
90~264 VAC
12 VDC
50mA
5A
64mVp-p
110mVp-p
60W
86%
14,000µF
PSAEC60-15S
(120~370 VDC)
15 VDC
40mA
4A
70mVp-p
125mVp-p
60W
86%
12,000µF
PSAEC60-24S
24 VDC
25mA
2.5A
88mVp-p
170mVp-p
60W
86%
4000µF
PSAEC60-48S
48 VDC
12.5mA
1.25A
136mVp-p
290mVp-p
60W
86%
950µF
NOTES
1. A minimum loading on the output is required to maintain all specified regulations. Operation under no-load conditions will not damage these
devices; however, they may not meet all listed specifications.
2. Ripple & noise is measured at 20MHz bandwidth, full load, and with 47µF and 0.1µF capacitors in parallel across the output.
3. It is necessary to add a Varistor 14S471K in parallel on the L/N input side.
4. Screw terminal mechanical options available (see page 6). Please call factory for ordering details.
MODEL NUMBER SETUP
PSAEC
60
Series Name
-
12
S
-
A2
Output Power
Output Voltage
Output Quantity
Screw Terminal Options
60: 60 Watts
5: 5 VDC
S: Single Output
None: Encapsulated PCB Mount
9: 9 VDC
A2: See page 6
12: 12 VDC
A5: See page 6
15: 15 VDC
24: 24 VDC
48: 48 VDC
06/10/2014
Wall Industries, Inc. • 37 Industrial Drive, Exeter, NH 03833 • Tel: 603-778-2300 • Toll Free: 888-597-9255 • Fax 603-778-9797
website: www.wallindustries.com • e-mail: [email protected]
Page 1 of 7
Wall Industries, Inc.
Rev D
PSAEC60 SERIES
60 Watts, AC/DC Encapsulated PCB Mount Power Supplies
TECHNICAL SPECIFICATIONS: PSAEC60 SERIES
All specifications are based on 25°C, Nominal Input Voltage, and Maximum Output Current unless otherwise noted.
We reserve the right to change specifications based on technological advances.
SPECIFICATION
TEST CONDITIONS
Min
Typ
Max
Unit
INPUT SPECIFICATIONS
Input Voltage
AC input voltage range
90
264
VAC
DC input voltage range
120
370
VDC
47
63
Hz
Input Frequency
Input Current
Inrush Current (<2ms)
At 115VAC and full load
2.0
At 230VAC and full load
1.0
At 115VAC and cold start
30
At 230VAC and cold start
50
A
A
OUTPUT SPECIFICATIONS
Output Voltage
See Table
Voltage Accuracy
Output Trim
See page 4
-2
+2
%
-10
+10
%
Line Regulation
Low Line to High Line
-1
+1
%
Load Regulation
5% - 100% full load
-1
+1
%
Output Power
See Table
Output Current
See Table
Minimum Load
1
Ripple
Ripple & Noise
Noise
Measured at 20MHz bandwidth, full load, and with 47µF and
0.1µF capacitors in parallel across the output
%
< 0.2% Vout + 40mV max
mVp-p
< 0.5% Vout + 50mV max
mVp-p
Max Capacitive Load
See Table
Hold-up Time
10
Temperature Coefficient
ms
-0.02
+0.02
%/°C
PROTECTION
Short Circuit Protection
auto-recovery
Over Voltage Protection
Zener diode clamp
Over Power Protection
auto-recovery
GENERAL SPECIFICATIONS
Efficiency
At 230VAC
See Table
Switching Frequency
Isolation Voltage
100
Input to Output
4000
Input to FG
1500
Output to FG
500
kHz
VAC
Leakage Current
0.5
mA
-40
+70
°C
-50
+85
°C
95
% RH
ENVIRONMENTAL SPECIFICATIONS
Operating Temperature Range
With derating
Storage Temperature Range
Humidity
Cooling
Free air convection
MTBF
MIL-HDBK-217F; 25°C
130,000
hours
PHYSICAL SPECIFICATIONS
Weight
10.93oz (310g)
Dimensions (L x W x H)
4.29 x 2.30 x 1.18 in (109.0 x 58.5 x 30.0 mm)
SAFETY & EMC
Safety Approvals
UL60950, CE
EMI (Conducted & Radiated Emissions)
EMS (Noise Immunity)
06/10/2014
EN 55022 Class B
EN55024
Wall Industries, Inc. • 37 Industrial Drive, Exeter, NH 03833 • Tel: 603-778-2300 • Toll Free: 888-597-9255 • Fax 603-778-9797
website: www.wallindustries.com • e-mail: [email protected]
Page 2 of 7
PSAEC60 SERIES
60 Watts, AC/DC Encapsulated PCB Mount Power Supplies
Rev D
Wall Industries, Inc.
DERATING
Load vs Ambient Temperature
120
100
Load (%)
80
60
40
25%
5V, 9V Models
20
12V, 15V Models
24V, 48V Models
0
-40 -30 -20 -10
0
10
20
30 40 45 50 55 60 70
80
Ambient Temperature (°C)
Load vs DC Input Voltage
120
120
100
100
80
90
80
Load (%)
Load (%)
Load vs AC Input Voltage
60
60
40
40
20
20
0
90
100
140
180
220
0
100
264
130
140
220
280
370
Input Voltage (VDC)
Input Voltage (VAC)
BLOCK DIAGRAM
External
-V
OUTPUT
INPUT
O.V.P.
RECTIFIER
SWITCHING
+V
N
CONTROL
OSCILLATION
FG
06/10/2014
RECTIFIER
Varistor
14S471K
LINE FILTER
L
O.C.P.
DETECT
Wall Industries, Inc. • 37 Industrial Drive, Exeter, NH 03833 • Tel: 603-778-2300 • Toll Free: 888-597-9255 • Fax 603-778-9797
website: www.wallindustries.com • e-mail: [email protected]
TRIM
Page 3 of 7
PSAEC60 SERIES
60 Watts, AC/DC Encapsulated PCB Mount Power Supplies
Rev D
Wall Industries, Inc.
TRIM
Output voltage adjustability is for single output models only. Output voltage set-point adjustment allows the user to increase or decrease the
output voltage set-point of a module. This is accomplished by connecting an external resistor between the TRIM pin and either the +OUTPUT or
–OUTPUT pins. With an external resistor between the TRIM and –OUTPUT pins, the output voltage set-point increases. With an external resistor
between the TRIM and +OUTPUT pins, the output voltage set-point decreases.
Trim Up
Trim Down
1 AC IN (N)
2 AC IN (L)
1 AC IN (N)
TOP VIEW
2 AC IN (L)
+OUTPUT 4
-OUTPUT 5
3 FG
TOP VIEW
+OUTPUT 4
-OUTPUT 5
3 FG
TRIM 6
TRIM 6
Trim
0%
1%
2%
3%
4%
5%
6%
7%
8%
9%
10%
PSAEC60-5S
Vout,up
RU
5.00V
1MΩ
5.05V
900.05kΩ
5.10V
800.10kΩ
5.15V
700.15kΩ
5.20V
600.20kΩ
5.25V
500.25kΩ
5.30V
400.30kΩ
5.35V
300.35kΩ
5.40V
200.40kΩ
5.45V
100.45kΩ
5.50V
0.500kΩ
Trim
0%
1%
2%
3%
4%
5%
6%
7%
8%
9%
10%
PSAEC60-9S
Vout,up
RU
9.00V
1MΩ
9.09V
900.60kΩ
9.18V
801.20kΩ
9.27V
701.80kΩ
9.36V
602.40kΩ
9.45V
503.30kΩ
9.54V
403.60kΩ
9.63V
304.20kΩ
9.72V
204.80kΩ
9.81V
105.40kΩ
9.90V
6.00kΩ
Trim
0%
1%
2%
3%
4%
5%
6%
7%
8%
9%
10%
PSAEC60-5S
Vout,down
RD
5.00V
1MΩ
4.95V
900.05kΩ
4.90V
800.10kΩ
4.85V
700.15kΩ
4.80V
600.20kΩ
4.75V
500.25kΩ
4.70V
400.30kΩ
4.65V
300.35kΩ
4.60V
200.40kΩ
4.55V
100.45kΩ
4.50V
0.500kΩ
Trim
0%
1%
2%
3%
4%
5%
6%
7%
8%
9%
10%
PSAEC60-9S
Vout,down
RD
9.00V
1MΩ
8.91V
902.00kΩ
8.82V
804.00kΩ
8.73V
706.00kΩ
8.64V
608.00kΩ
8.55V
510.00kΩ
8.46V
412.00kΩ
8.37V
314.00kΩ
8.28V
216.00kΩ
8.19V
118.00kΩ
8.10V
20.00kΩ
Trim
0%
1%
2%
3%
4%
5%
6%
7%
8%
9%
10%
PSAEC60-12S
Vout,up
RU
12.00V
1MΩ
12.12V
900.40kΩ
12.24V
800.80kΩ
12.36V
701.20kΩ
12.48V
601.60kΩ
12.60V
502.00kΩ
12.72V
402.40kΩ
12.84V
302.80kΩ
12.96V
203.20kΩ
13.08V
103.60kΩ
13.20V
4.00kΩ
Trim
0%
1%
2%
3%
4%
5%
6%
7%
8%
9%
10%
PSAEC60-15S
Vout,up
RU
15.00V
1MΩ
15.15V
900.50kΩ
15.30V
801.00kΩ
15.45V
701.50kΩ
15.60V
602.00kΩ
15.75V
502.50kΩ
15.90V
403.30kΩ
16.05V
303.50kΩ
16.20V
204.00kΩ
16.35V
104.50kΩ
16.50V
5.00kΩ
Trim
0%
1%
2%
3%
4%
5%
6%
7%
8%
9%
10%
PSAEC60-12S
Vout,down
RD
12.00V
1MΩ
11.88V
904.00kΩ
11.76V
808.00kΩ
11.64V
712.00kΩ
11.52V
616.00kΩ
11.40V
520.00kΩ
11.28V
424.00kΩ
11.16V
328.00kΩ
11.04V
232.00kΩ
10.92V
136.00kΩ
10.80V
40.00kΩ
Trim
0%
1%
2%
3%
4%
5%
6%
7%
8%
9%
10%
PSAEC60-15S
Vout,down
RD
15.00V
1MΩ
14.85V
906.00kΩ
14.70V
812.00kΩ
14.55V
718.00kΩ
14.40V
624.00kΩ
14.25V
530.00kΩ
14.10V
436.00kΩ
13.95V
342.00kΩ
13.80V
248.00kΩ
13.65V
154.00kΩ
13.50V
60.00kΩ
Trim
0%
1%
2%
3%
4%
5%
6%
7%
8%
9%
10%
PSAEC60-24S
Vout,up
RU
24.00V
1MΩ
24.24V
901.20kΩ
24.48V
802.40kΩ
24.72V
703.60kΩ
24.96V
604.80kΩ
25.20V
506.00kΩ
25.44V
407.20kΩ
25.68V
308.20kΩ
25.92V
209.60kΩ
26.16V
110.80kΩ
26.40V
12.00kΩ
Trim
0%
1%
2%
3%
4%
5%
6%
7%
8%
9%
10%
PSAEC60-48S
Vout,up
RU
48.00V
1MΩ
48.48V
901.20kΩ
48.96V
802.40kΩ
49.44V
703.60kΩ
49.92V
604.80kΩ
50.40V
506.00kΩ
50.88V
407.20kΩ
51.36V
308.20kΩ
51.84V
209.60kΩ
52.32V
110.80kΩ
52.80V
12.00kΩ
Trim
0%
1%
2%
3%
4%
5%
6%
7%
8%
9%
10%
PSAEC60-24S
Vout,down
RD
24.00V
1MΩ
23.76V
911.00kΩ
23.52V
822.00kΩ
23.28V
733.00kΩ
23.04V
644.00kΩ
22.80V
555.00kΩ
22.56V
466.00kΩ
22.32V
377.00kΩ
22.08V
288.00kΩ
21.84V
199.00kΩ
21.60V
110.00kΩ
Trim
0%
1%
2%
3%
4%
5%
6%
7%
8%
9%
10%
PSAEC60-48S
Vout,down
RD
48.00V
1MΩ
47.52V
929.00kΩ
47.04V
858.00kΩ
46.56V
787.00kΩ
46.08V
716.00kΩ
45.60V
645.00kΩ
45.12V
574.00kΩ
44.64V
503.00kΩ
44.16V
432.00kΩ
43.68V
361.00kΩ
43.20V
290.00kΩ
06/10/2014
Wall Industries, Inc. • 37 Industrial Drive, Exeter, NH 03833 • Tel: 603-778-2300 • Toll Free: 888-597-9255 • Fax 603-778-9797
website: www.wallindustries.com • e-mail: [email protected]
Page 4 of 7
PSAEC60 SERIES
60 Watts, AC/DC Encapsulated PCB Mount Power Supplies
Rev D
Wall Industries, Inc.
MECHANICAL DRAWING
4.29 [109.0]
3.792 [96.32]
PIN
0.61 [15.60]
1.209 [30.70]
2.30 [58.5]
1
0.40 [10.16]
2
TOP VIEW
4
5
0.200 [5.08]
0.75 [19.05]
PIN CONNECTIONS
DESIGNATION
DIAMETER
1
AC IN (N)
Ø0.071 [Ø1.8]
2
AC IN (L)
Ø0.071 [Ø1.8]
3
4
FG
+OUTPUT
Ø0.047 [Ø1.2]
Ø0.071 [Ø1.8]
5
-OUTPUT
Ø0.071 [Ø1.8]
6
TRIM
Ø0.047 [Ø1.2]
0.35 [8.9]
3
6
0.24
[6.0]
1.18 [30.0]
4.29 [109.0]
0.544
[13.69]
0.24
[6.1]
6
1.896 [48.16]
5
1.896 [48.16]
4
No Pin
2
1
1.896 [48.16]
1.896 [48.16]
BOTTOM VIEW
1.915 [48.65]
NOTES:
1. Unit: inches [mm]
2. Tolerance: ±0.004 [±0.10]
3. Pin Diameter Tolerance: ±0.004 [±0.10]
4. Weight: 10.93oz (310g)
5. All dimensions are for reference only.
06/10/2014
SIDE VIEW
0.071 [1.8]
0.24
[6.1]
1.915 [48.65]
No Pin
0.97 [24.6]
0.77 [19.66]
0.400
0.24
[10.16] 0.415 [19.05]
[6.1]
1.896 [48.16]
0.047 [1.2]
2.30 [58.5]
1.896 [48.16]
0.35 0.200
[8.9] [5.08]
1.915 [48.65]
0.544
[13.82]
0.24
[6.1]
3
1.915 [48.65]
M3 X 0.5 FULL THREAD-THRU 4X
CAUTION: Mounting hardware protrusion into unit must
not exceed a maximum depth of 0.20 [5.0] from surface-A
Wall Industries, Inc. • 37 Industrial Drive, Exeter, NH 03833 • Tel: 603-778-2300 • Toll Free: 888-597-9255 • Fax 603-778-9797
website: www.wallindustries.com • e-mail: [email protected]
A
Page 5 of 7
Wall Industries, Inc.
PSAEC60 SERIES
60 Watts, AC/DC Encapsulated PCB Mount Power Supplies
Rev D
SCREW TERMINAL OPTIONS
PSAEC60-A2
Unit: inches [mm]
5
3
6
1.97 [50.0]
4
2
2.44 [62.0]
1
5.04 [128.0]
5.51 [140.0]
1.44 [36.6]
PIN CONNECTIONS
PIN
0.26 [6.6]
ASSIGNMENT
1
FG
2
AC IN (N)
+OUTPUT
5
-OUTPUT
6
TRIM
2.44 [62.0]
AC IN (L)
4
4 x Ø0.138 [Ø3.5]
0.94 [24.0]
3
0.51
[13.0]
3 x Ø0.268 [Ø6.8]
5.51 [140.0]
PSAEC60-A5
Unit: inches [mm]
5
3
6
2.44 [62.0]
4
2
1.97 [50.0]
1
5.04 [128.0]
5.51 [140.0]
1.44 [36.6]
PIN CONNECTIONS
PIN
ASSIGNMENT
1
FG
2
AC IN (N)
+OUTPUT
5
-OUTPUT
6
TRIM
4 x Ø0.138 [Ø3.5]
2.44 [62.0]
AC IN (L)
4
0.51
[13.0]
0.94 [24.0]
3
0.26 [6.6]
3 x Ø0.268 [Ø6.8]
5.51 [140.0]
06/10/2014
Wall Industries, Inc. • 37 Industrial Drive, Exeter, NH 03833 • Tel: 603-778-2300 • Toll Free: 888-597-9255 • Fax 603-778-9797
website: www.wallindustries.com • e-mail: [email protected]
Page 6 of 7
Rev D
Wall Industries, Inc.
PSAEC60 SERIES
60 Watts, AC/DC Encapsulated PCB Mount Power Supplies
COMPANY INFORMATION
Wall Industries, Inc. has created custom and modified units for over 50 years. Our in-house research and development engineers will
provide a solution that exceeds your performance requirements on-time and on budget. Our ISO9001-2008 certification is just one
example of our commitment to producing a high quality, well-documented product for our customers.
Our past projects demonstrate our commitment to you, our customer. Wall Industries, Inc. has a reputation for working closely with its
customers to ensure each solution meets or exceeds form, fit and function requirements. We will continue to provide ongoing
support for your project above and beyond the design and production phases. Give us a call today to discuss your future projects.
Contact Wall Industries for further information:
Phone:
Toll Free:
Fax:
E-mail:
Web:
Address:
06/10/2014
(603)778-2300
(888)597-9255
(603)778-9797
[email protected]
www.wallindustries.com
37 Industrial Drive
Exeter, NH 03833
Wall Industries, Inc. • 37 Industrial Drive, Exeter, NH 03833 • Tel: 603-778-2300 • Toll Free: 888-597-9255 • Fax 603-778-9797
website: www.wallindustries.com • e-mail: [email protected]wallindustries.com
Page 7 of 7