DATASHEET Rev. B PSPDF-100 SERIES 85~264VAC (120~370VDC) Input Voltage Range Single Outputs, Active PFC Up to 103.2 Watts Output Power AC/DC Switching Power Supplies FEATURES Single Output RoHS Compliant Built-in Active PFC Function, PF > 0.93 Universal AC Input Range (Full Range) High Efficiency and High Reliability Over Voltage, Over Load, and Short Circuit Protected All Using 105°C Long Life Electrolytic Capacitors Up to 103.2W Output Power 100% Full Load Burn-in Tested Output Voltages Available from 5VDC to 48VDC Dimensions: 7.64” x 3.90” x 1.97” Output Voltage Adjustability DESCRIPTION The PSPDF-100 series of AC/DC switching power supplies offers up to 103.2 Watts of output power in a 7.64” x 3.90” x 1.97” enclosed case. All models have a single output and a universal AC input voltage range of 85~264VAC. Some features include built-in active PFC, output adjustability, and over load, over voltage, and short circuit protection. These supplies are RoHS compliant and have UL/cUL, CB, and CE safety approvals. All models are 100% full load burn-in tested. 08/01/2011 Wall Industries, Inc. 5 Watson Brook Road Exeter, NH 03833 603-778-2300 www.wallindustries.com Fax 603-778-9797 Page 1 of 5 Rev. B PSPDF-100 Series Up to 103.2 Watts Single Output, Active PFC AC/DC Switching Power Supply SPECIFICATIONS: PSPDF-100 Series All specifications are based on 25°C, Nominal Input Voltage, and Maximum Output Current unless otherwise noted. We reserve the right to change specifications based on technological advances. INPUT SPECIFICATIONS Input Voltage Range Input Frequency AC Current Inrush Current Power Factor OUTPUT SPECIFICATIONS Output Voltage 85~264VAC (120~370VDC) 47~63Hz 1.7A max. at 115VAC; 0.8A max. at 230VAC 50A typ. at 230VAC Cold Start PF > 0.98 typ. at 115VAC; PF > 0.93 typ. at 230VAC Voltage Accuracy Voltage Adjustment Range Line Regulation Load Regulation Output Current Ripple & Noise (See Note 1) Setup Time Hold Up Time Temperature Coefficient Overshoot and Undershoot PROTECTION Over Load Protection Over Voltage Protection Short Circuit Protection GENERAL SPECIFICATIONS Efficiency (typical) Primary to Secondary Withstand Voltage Primary to PG Secondary to PG Isolation Resistance Input to Output Leakage Current Input to PG ENVIRONMENTAL SPECIFICATIONS Operating Ambient Temperature Storage Temperature Working Humidity Storage Humidity Cooling Method MTBF (MIL-HDBK-217F) PHYSICAL SPECIFICATIONS Dimensions (L x W x H) Packing SAFETY & EMC (See Note 2) Safety Standards EMI Conduction and Radiation Harmonic Current EMS Immunity 08/01/2011 See Table 5V, 12V, & 15V output models: ±2.0% 24V & 48V output models: ±1.0% See Table ±0.5% 5V output model: ±1.0% 12V, 15V, 24V, & 48V output models: ±0.5% See Table See Table < 2.0s at 230VAC and full load > 20ms at 230VAC and full load ±0.03%/°C < 5.0% 105% ~ 150% of rated output power, hiccup mode, auto-recovery 110% ~ 150% of rated output voltage, shutdown Long-term mode, auto-recovery See Table 3000VAC; ≤ 10mA 1500VAC; ≤ 10mA 500VDC; ≤ 10mA ≥ 100MΩ < 0.25mA < 3.5mA -10°C to +60°C -20°C to +85°C 20 ~ 90% RH (non-condensing) 10 ~ 95% RH (non-condensing) Free air convection > 100,000 hours @ 25°C and full load 7.64 x 3.90 x 1.97 inches (194 x 99 x 50 mm) 20PCS/CTN, 15.2Kgs, 0.053CBM UL60950-1, EN60950-1: 2006 Compliance to EN55022 (CISPR22) Class B Compliance to EN61000-3-2, 17625.1-2003 Compliance to EN61000-4-2,3,4,5,6,8,11; ENV50204, light industry level, criteria A Wall Industries, Inc. 5 Watson Brook Road Exeter, NH 03833 603-778-2300 www.wallindustries.com Fax 603-778-9797 Page 2 of 5 PSPDF-100 Series Up to 103.2 Watts Single Output, Active PFC AC/DC Switching Power Supply Rev. B MODEL SELECTION TABLE Efficiency (Typ) Output Voltage Output Current Voltage Adj. Range Ripple & Noise (1) Output Power 120VAC 230VAC 5 VDC 20A 4.0 ~ 5.9 VDC 100mVp-p 100W 78% 80% 12 VDC 8.5A 10 ~ 14 VDC 100mVp-p 102W 83% 85% 15 VDC 6.7A 13.5 ~ 17.0 VDC 100mVp-p 100.5W 83% 85% PSPDF-100-24 24 VDC 4.2A 20 ~ 28 VDC 150mVp-p 100.8W 83% 86% PSPDF-100-48 48 VDC 2.15A 43 ~ 55 VDC 250mVp-p 103.2W 84% 87% Model Number Input Voltage PSPDF-100-5 PSPDF-100-12 PSPDF-100-15 85~264 VAC (120~370 VDC) NOTES 1. Ripple & noise is measured at 20MHz bandwidth by using a 12" twisted pair-wire terminated with 0.1μF and 47μF capacitors in parallel. 2. The SPS is considered a component which will be installed into final equipment. The final equipment must be re-confirmed that it still meets EMC directives. BLOCK DIAGRAM I/P EMI FILTER & RECTIFIERS FG PFC CIRCUIT O.L.P. RECTIFIERS & FILTER POWER SWITCHING +V _ V FEEDBACK DETECTION CIRCUIT PWM & PFC CONTROL O.V.P. DERATING CURVE 5V model AMBIENT TEMPERATURE (°C) 08/01/2011 LOAD (V) LOAD (%) 12V, 15V, 24V, & 48V models 5V models (with 18CFM fan) INPUT VOLTAGE (VAC) 60Hz Wall Industries, Inc. 5 Watson Brook Road Exeter, NH 03833 603-778-2300 www.wallindustries.com Fax 603-778-9797 Page 3 of 5 PSPDF-100 Series Up to 103.2 Watts Single Output, Active PFC AC/DC Switching Power Supply Rev. B MECHANICAL DRAWING Unit: inches (mm) 1.67 (42.5) 3.29 (83.5) LED Terminal Block M3.5 Screws 7X V ADJ 6 - M3 +V 3.90 (99) 3.39 (86) 1.65 (42) N 2 - M4 1.38 (35) -V 1.95 (49.5) 0.316 (8.025) -V 0.375 (9.525) 2.72 (69.18) +V 0.26 (6.5) 0.41 (10.5) L 0.55 (14) 0.26 (6.5) 1.00 (25.5) 2.09 (53) 6.40 (162.5) 7.05 (179) 6.63 (168.5) 0.89 (22.5) 0.98 (25) 0.39 (10) 0.20 (5) 1.97 (50) 5) 4. 0.59 (15) (Ø 0.37 (9.5) 1.48 (37.5) 0.89 (22.5) Ø 18 0. 0.18 (4.5) 3 - M4 3.94 (100) 3.9 7.0 5( 17 1.9 9) 5( 49 0( 99 ) .5) 1.97 (50) 0.89 (22.5) 0.18 (4.5) .5) 83 9( 3.2 0.3 (10) .5) 42 7( 1.6 3 - M4 0.89 (22.5) 1.48 (37.5) 0.98 (25) 2 - M4 6.6 3( 1 .5 68 ) 0 0.2 ) (5 Ø 0.18 (Ø 4.5) 08/01/2011 Wall Industries, Inc. 5 Watson Brook Road Exeter, NH 03833 603-778-2300 www.wallindustries.com Fax 603-778-9797 Page 4 of 5 Rev. B PSPDF-100 Series Up to 103.2 Watts Single Output, Active PFC AC/DC Switching Power Supply COMPANY INFORMATION Wall Industries, Inc. has created custom and modified units for over 50 years. Our in-house research and development engineers will provide a solution that exceeds your performance requirements on-time and on budget. Our ISO9001-2008 certification is just one example of our commitment to producing a high quality, well-documented product for our customers. Our past projects demonstrate our commitment to you, our customer. Wall Industries, Inc. has a reputation for working closely with its customers to ensure each solution meets or exceeds form, fit and function requirements. We will continue to provide ongoing support for your project above and beyond the design and production phases. Give us a call today to discuss your future projects. Contact Wall Industries for further information: Phone: Toll Free: Fax: E-mail: Web: Address: 08/01/2011 (603)778-2300 (888)597-9255 (603)778-9797 [email protected] www.wallindustries.com 5 Watson Brook Rd. Exeter, NH 03833 Wall Industries, Inc. 5 Watson Brook Road Exeter, NH 03833 603-778-2300 www.wallindustries.com Fax 603-778-9797 Page 5 of 5