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DATASHEET
Rev. A
PSIBU120 SERIES
90~260VAC Input Voltage Range
Up to 120 Watts, Active Power Factor Correction
Single, Dual, and Triple Outputs
AC/DC Open Frame Switching Power Supplies
FEATURES
 Class I
 Up to 120 Watts Output Power
 Active Power Factor Correction
 Power Fail Detect (Optional)
 5” x 3” x 1.32”Open Frame Package
 100% Burn-in Tested
 Single to Triple Outputs
 Wide Operating Ambient Temperature (-20°C to +70°C)
 RoHS Compliant
 Meets FCC Part-15 Class B and CISPR-22 Class B Emission
 Wide Input Voltage Range: 90~260VAC, 47~63Hz
Limits
 UL/cUL (UL 60950-1:2nd Ed), TUV/GS (EN60950-1:2nd Ed),
 Internal EMI Filter
 Over Voltage Protection and Over Load Protection
and CE Approvals
DESCRIPTION
The PSIBU120 series of Class I AC/DC switching mode power supplies provides up to 120 Watts of continuous output
power in a compact 5” x 3” x 1.32” open frame package. This series has single, dual, and triple output models with a wide
input voltage range of 90~260VAC. These power supplies have active power factor correction, an internal EMI filter, and
over load and over voltage protection. All models meet FCC Part-15 Class B and CISPR-22 Class B Emission Limits. This
series also has UL/cUL (UL 60950-1:2nd Edition) and TUV/GS (EN60950-1:2nd Edition) safety approvals and meets new
CE requirements. All models are RoHS compliant and have been 100% burn-in tested.
12/07/2011
Wall Industries, Inc. 5 Watson Brook Road Exeter, NH 03833
603-778-2300 www.wallindustries.com Fax 603-778-9797
Page 1 of 5
PSIBU120 Series
Single to Triple Outputs
Up to 120 Watts, Active PFC
Open Frame AC/DC Switching Power Supplies
Rev. A
SPECIFICATIONS: PSSIBU120 Series
All specifications are based on 25°C, Nominal Input Voltage, and Maximum Output Current unless otherwise noted.
We reserve the right to change specifications based on technological advances.
SPECIFICATION
TEST CONDITIONS
Min
Nom
Max
Unit
INPUT SPECIFICATIONS
Input Voltage Range
Safety Approvals Input Voltage Range
100
240
Operating Input Voltage Range
90
260
47
63
Input Frequency
Input Current
Inrush Current
Low Line
Io = Full Load, Vin = 115VAC
1.7
High Line
Io = Full Load, Vin = 230VAC
1.0
Low Line
Io = Full Load, 25°C, Cool Start, Vin = 115VAC
30
37
High Line
Io = Full Load, 25°C, Cool Start, Vin = 230VAC
65
75
0.97
1.0
Power Factor Correction (PFC)
Io = Full Load, Vin = 90~260VAC
0.95
VAC
Hz
A
A
OUTPUT SPECIFICATIONS
Output Voltage Range
See Table
Load Regulation
Vin = 230VAC
3
5
Line Regulation
Io = Full Load
0.5
1
%
Output Power
Vin = 90~260VAC
120
W
0
Output Current Range
Ripple & Noise (peak to peak)
%
See Table
< 3.3VDC output models
All other outputs
2
Full Load, Vin = 90VAC
0.5
Transient Response Time
Io = Full Load to Half Load, Vin = 100VAC
Hold-Up Time
Io = Full Load, Vin = 110VAC
16
Start-Up Time
Io = Full Load, Vin = 100VAC
0.3
Temperature Coefficient
All outputs
1
4
%
ms
ms
1
2
s
-0.04
+0.04
%/°C
112
132
%
110
150
%
88
%
PROTECTION
Over Voltage Protection
Over Current Protection
The OCP range is set between 110-150% of total output power
GENERAL SPECIFICATIONS
Efficiency
Dielectric Withstanding Voltage
Io = Full Load, Vin = 230VAC
70
Primary to Secondary
4242
Primary to Ground
2121
Isolation Resistance
Test Voltage = 500VDC
Safety Ground Leakage Current
Io = Full Load, Vin = 240VAC
80
VDC
50
MΩ
0.4
0.75
mA
50
ENVIRONMENTAL SPECIFICATIONS
Operating Temperature
+70
°C
Storage Temperature
Derate linearly from 100% Load at 50°C to 50% load at 70°C
-40
+85
°C
Operating Humidity
0
95
%
75
%
Storage Humidity
MTBF
-20
0
Operating Temperature at 25°C, calculated per MIL-HDBK-217F
100,000 hours
PHYSICAL SPECIFICATIONS
Weight
Approximately 12.3~15.1oz (350~428g)
5.0 x 3.0 x 1.32 inches
(127.0 x 76.2 x 33.6 mm)
Dimensions (L x W x H)
SAFETY & EMI
EMI Requirements for CISPR-22
Vin = 220VAC
B
EMI Requirements for FCC PART-15
Vin = 110VAC
B
Safety Approvals
12/07/2011
nd
Class
Class
nd
UL/cUL (UL 60950-1:2 Edition), TUV/GS (EN60950-1:2 Edition), CE
Wall Industries, Inc. 5 Watson Brook Road Exeter, NH 03833
603-778-2300 www.wallindustries.com Fax 603-778-9797
Page 2 of 5
PSIBU120 Series
Single to Triple Outputs
Up to 120 Watts, Active PFC
Open Frame AC/DC Switching Power Supplies
Rev. A
MODEL SELECTION TABLE
SINGLE OUTPUT MODELS
Model Number
Input Voltage Range
Output Voltage Range
Output Current Range
Total Regulation
Maximum Output Power
PSIBU120-101
3 ~ 5 VDC
22.00 ~ 20.00 A
5%
100W
PSIBU120-102
5 ~ 6 VDC
22.00 ~ 18.33 A
5%
110W
PSIBU120-103
6 ~ 9 VDC
19.16 ~ 12.77 A
5%
115W
PSIBU120-104
9 ~ 11 VDC
13.33 ~ 10.90 A
4%
120W
PSIBU120-105
11 ~ 13 VDC
10.90 ~ 9.23 A
3%
120W
90 ~ 260VAC
PSIBU120-106
13 ~ 16 VDC
9.23 ~ 7.50 A
3%
120W
PSIBU120-107
16 ~ 21 VDC
7.50 ~ 5.71 A
3%
120W
PSIBU120-108
21 ~ 27 VDC
5.71 ~ 4.44 A
2%
120W
PSIBU120-109
27 ~ 33 VDC
4.44 ~ 3.63 A
2%
120W
PSIBU120-110
33 ~ 40 VDC
3.63 ~ 3.00 A
2%
120W
PSIBU120-111
40 ~ 50 VDC
3.00 ~ 2.40 A
2%
120W
Note: For single output models the output voltage is specified as a range (Ex: 40~50 VDC); the customer must specify what they would like the output voltage set at.
DUAL OUTPUT MODELS
Output #1
Output #2
Model Number
Maximum Output Power
Vo (nom)
Io (min)
Io (max)
Reg (max)
Vo (nom)
Io (min)
Io (max)
Reg (max)
PSIBU120-200
+3.3 VDC
1.5A
15A
5%
+12 VDC
0.6A
6A
5%
120W
PSIBU120-201
+5 VDC
1.5A
15A
5%
+12 VDC
0.8A
6A
5%
120W
PSIBU120-202
+5 VDC
1.5A
15A
5%
+15 VDC
0.6A
6A
5%
120W
PSIBU120-203
+5 VDC
1.5A
15A
5%
+24 VDC
0.4A
3.5A
5%
120W
PSIBU120-204
+3.3 VDC
1.5A
15A
5%
+5 VDC
0.8A
6A
5%
79.5W
PSIBU120-215
+5 VDC
1.5A
15A
5%
-24 VDC
0.2A
2A
5%
120W
PSIBU120-219
+28 VDC
0.4A
3.92A
5%
+5 VDC
0A
2A
5%
120W
TRIPLE OUTPUT MODELS
Output #1
Output #2
Output #3
Model Number
Vo(nom)
Io(min)
Io(max)
Reg(max)
Vo(nom)
Io(min)
Io(max)
Reg(max)
Vo(nom)
Io(min)
Io(max)
Reg(max)
Maximum
Output Power
PSIBU120-300
+3.3 VDC
1.5A
15A
5%
+12 VDC
0.6A
6A
5%
-12 VDC
0A
0.8A
5%
120W
PSIBU120-300-1
+3.3 VDC
1.5A
15A
5%
+12 VDC
0.6A
6A
5%
+12 VDC
0A
0.8A
5%
120W
PSIBU120-301
+5 VDC
1.5A
15A
5%
+12 VDC
0.8A
6A
5%
-5 VDC
0A
0.8A
5%
120W
PSIBU120-301-1
+5 VDC
1.5A
15A
5%
+12 VDC
0.8A
6A
5%
+5 VDC
0A
0.8A
5%
120W
PSIBU120-302
+5 VDC
1.5A
15A
5%
+12 VDC
0.8A
6A
5%
-12 VDC
0A
0.8A
5%
120W
PSIBU120-302-1
+5 VDC
1.5A
15A
5%
+12 VDC
0.8A
6A
5%
+12 VDC
0A
0.8A
5%
120W
PSIBU120-303
+5 VDC
1.5A
15A
5%
+15 VDC
1.0A
6A
5%
-15 VDC
0A
0.8A
5%
120W
PSIBU120-303-1
+5 VDC
1.5A
15A
5%
+15 VDC
1.0A
6A
5%
+15 VDC
0A
0.8A
5%
120W
PSIBU120-304
+5 VDC
1.5A
15A
5%
+24 VDC
0.45A
3.5A
5%
-24 VDC
0.25A
0.8A
5%
120W
PSIBU120-304-1
+5 VDC
1.5A
15A
5%
+24 VDC
0.45A
3.5A
5%
+24 VDC
0.25A
0.8A
5%
120W
PSIBU120-305
+5 VDC
1.5A
15A
5%
+24 VDC
0.4A
3.5A
5%
-12 VDC
0A
0.8A
5%
120W
PSIBU120-305-1
+5 VDC
1.5A
15A
5%
+24 VDC
0.4A
3.5A
5%
+12 VDC
0A
0.8A
5%
120W
PSIBU120-306
+3.3 VDC
1.5A
15A
5%
+12 VDC
0.8A
6A
5%
-5 VDC
0A
0.8A
5%
120W
PSIBU120-306-1
120W
+3.3 VDC
1.5A
15A
5%
+12 VDC
0.8A
6A
5%
+5 VDC
0A
0.8A
5%
PSIBU120-307
+5 VDC
1.5A
15A
5%
+10 VDC
0.6A
6A
5%
-10 VDC
0A
1.0A
5%
120W
PSIBU120-307-1
+5 VDC
1.5A
15A
5%
+10 VDC
0.6A
6A
5%
+10 VDC
0A
1.0A
5%
120W
PSIBU120-308
+3.3 VDC
1.5A
15A
5%
+5 VDC
0.8A
6A
5%
-12 VDC
0A
1.0A
5%
91.5W
PSIBU120-308-1
+3.3 VDC
1.5A
15A
5%
+5 VDC
0.8A
6A
5%
+12 VDC
0A
1.0A
5%
91.5W
12/07/2011
Wall Industries, Inc. 5 Watson Brook Road Exeter, NH 03833
603-778-2300 www.wallindustries.com Fax 603-778-9797
Page 3 of 5
PSIBU120 Series
Single to Triple Outputs
Up to 120 Watts, Active PFC
Open Frame AC/DC Switching Power Supplies
Rev. A
DERATING CURVE
Output Power (%)
120
100
80
60
40
20
0
-20
-10
0
10
20
30
40
50
60
70
80
Ambient Temperature (°C)
MECHANICAL DRAWING
1.09±0.02
(27.6±0.5)
Unit: inches (mm)
1.57±0.02
(40.0±0.5)
M3XP0.5(MOUNTING HOLES)X2
0.80±0.02
(20.3±0.5)
0.22±0.02
(5.5±0.5)
5.00±0.02 (127.0±0.5)
0.22±0.02
(5.7±0.5)
4.55±0.02 (115.6±0.5)
AC
INPUT
0.56±0.02
(14.2±0.5)
PITCH=0.31(7.9)
2.57±0.02 (65.3±0.5)
3.00±0.02 (76.2±0.5)
P2
1
1.32±0.02
(33.6±0.5)
DC
OUTPUT
L
PITCH=0.16 (3.96)
N
13
G
P1
0.43±0.02
(10.9±0.5)
PFD
Ø0.16 (Ø4.0) MOUNTING HOLES X 4
0.12 (3.0) max
1.21±0.02
(30.75±0.5)
NOTES
1. Input connector mates with Molex housing 09-50-3051
and Molex 2478 series crimp terminal.
2. Output connector mates with Molex housing 09-50-3131
and Molex 2478 series crimp terminal.
3. Weight: Approximately 12.3~15.1oz (350~428g)
1.09±0.02
(27.6±0.5)
M3XP0.5(MOUNTING HOLES)X2
0.80±0.02
(20.3±0.5)
PIN CONNECTIONS
1
2
3
4
5
6
PSIBU120-1XX
OUT
OUT
OUT
OUT
OUT
OUT
RTN
PSIBU120-215
N/C
N/C
Vo1
Vo1
Vo1
Vo1
COM
PSIBU120-219
N/C
N/C
Vo1
Vo1
Vo1
Vo1
COM
PSIBU120-2XX
Vo2
Vo2
Vo1
Vo1
Vo1
Vo1
PSIBU120-3XX
Vo2
Vo2
Vo1
Vo1
Vo1
Vo1
MODEL
12/07/2011
PIN
7
8
12
13
(Optional)
RTN
RTN
PFD
COM
COM
PFD
9
10
RTN
RTN
RTN
COM
COM
Vo3
COM
COM
Vo3
COM
COM
PFD
COM
COM
COM
N/C
COM
COM
PFD
COM
COM
COM
Vo3
COM
COM
PFD
Wall Industries, Inc. 5 Watson Brook Road Exeter, NH 03833
603-778-2300 www.wallindustries.com Fax 603-778-9797
11
Page 4 of 5
Rev. A
PSIBU120 Series
Single to Triple Outputs
Up to 120 Watts, Active PFC
Open Frame AC/DC Switching Power Supplies
COMPANY INFORMATION
Wall Industries, Inc. has created custom and modified units for over 50 years. Our in-house research and development
engineers will provide a solution that exceeds your performance requirements on-time and on budget. Our ISO9001-2008
certification is just one example of our commitment to producing a high quality, well-documented product for our customers.
Our past projects demonstrate our commitment to you, our customer. Wall Industries, Inc. has a reputation for working
closely with its customers to ensure each solution meets or exceeds form, fit and function requirements. We will continue to
provide ongoing support for your project above and beyond the design and production phases. Give us a call today to discuss
your future projects.
Contact Wall Industries for further information:
Phone:
Toll Free:
Fax:
E-mail:
Web:
Address:
12/07/2011
(603)778-2300
(888)597-9255
(603)778-9797
sales@wallindustries.com
www.wallindustries.com
5 Watson Brook Rd.
Exeter, NH 03833
Wall Industries, Inc. 5 Watson Brook Road Exeter, NH 03833
603-778-2300 www.wallindustries.com Fax 603-778-9797
Page 5 of 5