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DATASHEET
Rev. B
PSRL0603D SERIES
Up to 250 Watts
90~132 / 180~264VAC Auto-Selectable Input
Dual Output
AC/DC Switching Power Supply
FEATURES
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Dual Output
E201808 LEVEL3
Remote On/Off
3 Mechanical Options Available
Approved to UL/cUL, TUV, CE, and CB
Power Factor Corrected to EN61000-3-2 Class A
Low Leakage Current 500µA @ 240VAC/300µA @ 120VAC
Auto-Selectable AC Input Range (90~132VAC / 180~264VAC)
Smallest 250W with 1U Height Power Density: 10.4 Watts/cu in
DESCRIPTION
The PSRL0603D series of AC/DC switching power supplies offers up to 250 Watts of output power. This series has dual
output models with a 90~132/180~264VAC auto-selectable input voltage range. These supplies also have over voltage,
short circuit, over temperature, and over power protection. Models are available in U-Chassis (Type U), U-Chassis with top
cover (Type C), and enclosed with top built-in fan (Type F) designs. Output connectors are Howder terminal block design;
optional Mating Molex outputs are also available. These supplies meet UL60950-1, TUV EN60950-1, CSA C 22.2 No.
60950-1, and CB safety regulations. For single output models see the PSRL0603 series.
02/12/2010
Wall Industries, Inc. 5 Watson Brook Road Exeter, NH 03833
603-778-2300 www.wallindustries.com Fax 603-778-9797
Page 1 of 6
Rev. B
PSRL0603D Series
Dual Output
Up to 250 Watts
AC/DC Switching Power Supply
SPECIFICATIONS: PSRL0603D Series
All specifications are based on 25°C, Nominal Input Voltage, and Maximum Output Current unless otherwise noted.
We reserve the right to change specifications based on technological advances.
INPUT SPECIFICATIONS
Input Voltage
90 ~ 132 / 180 ~ 264 VAC, Auto-Selectable
Input Frequency
47 ~ 63Hz
Input Current
6 / 3A at 110 ~ 120 / 200 ~ 240 VAC.
Inrush Current
Max. 35A @ 115VAC and 70A @ 230VAC; cold start.
Remote On/Off
Designated as RMSW on the CN1, requires a low signal to inhibit output. Hiccup mode.
PFC
Power factor corrected to EN61000-3-2 Class A.
OUTPUT SPECIFICATIONS
Output Voltage
See Table
Output Power (See Note 2)
250 Watts max with airflow.
Output Adjustability
Output adjustable ±5% minimum.
Regulation
±5%
Output Current
See Table
Ripple & Noise (See Note 3)
See Table
Transient Response
Output voltage returns to within 1% in less than 2.5ms for a 50% load change, peak does not excess 5%.
Hold-up Time
20ms min. at 80% of full load.
Overshoot
Turn-On & Off overshoot < 5% over nominal voltage.
Turn-on Delay
1 second maximum at 120VAC.
PROTECTION
Over Voltage Protection
Unit latching down when output exceeds 130% and recycle AC input to reset.
Short Circuit Protection
Trip without damage and auto-recovery.
Over-Temperature Protection
Unit protected of excessive operating ambient 110°C and automatic recovery.
Over Power Protection
Fold back mode 110 ~ 140%; Auto-recovery.
Input Fusing Protection
One T6A/250V fuse inserted in primary.
GENERAL SPECIFICATIONS
Switching Frequency
25KHz fixed frequency.
Efficiency
70% minimum (measuring at 230VAC and full load)
1500 VAC input line to chassis for 3 sec. (10mA DC cut-off current).
Withstand Voltage
Isolating 3000VAC primary to secondary windings for 3 sec.
1500VAC primary to core for 3 sec.
Leakage Current
Regular type 1.5mA @240VAC. (Optional: 300μA max. at 120VAC and 500μA max. at 240VAC input).
Burn In
45 ±5°C for 1 hour @ 230VAC with full load.
Designated as PG on the CN1 will go high 100 ~ 500ms after regulation and goes low 1ms before loss of
Power Good
regulation.
Power Supply On
Green LED designated as LED1 on the PCB.
Grounding Test
Apply 25A from ground pin of the three prong plug to the far most earth. Max. allowable resistance is 0.1Ω
ENVIRONMENTAL SPECIFICATIONS
Operating Temperature
0°C to +50°C ambient
Storage Temperature
-20°C to +85°C
Operating Humidity (non-condensing)
5% to 90% RH
Storage Humidity (non-condensing)
5% to 95% RH
Vibration
5 ~ 50Hz, acceleration 7.35 m/(s x s) on X, Y, and Z axis.
U Type (U-Chassis): 250W max. with forced airflow or 135W under convection cooling.
Cooling (See Note 2)
C Type (U-chassis with top cover): 250W max. with forced airflow or 135W under convection cooling.
F Type (Enclosed with top built-in fan): 250W max. with fan flow.
Fan Drive
12VDC/300mA is available to drive an external fan.
MTBF
100,000 hours (according to MIL-HBK-217F) at 30°C.
PHYSICAL SPECIFICATIONS
U Type (U-Chassis): 15.87oz (450g)
Weight
C Type (U-chassis with top cover): 16.58oz (470g)
F Type (Enclosed with top built-in fan): 19.4oz (550g)
U Type (U-Chassis): 5 x 3.2 x 1.5 inches (127.00 x 81.28 x 38.1 mm)
Dimensions (L x W x H)
C Type (U-chassis with top cover): 5 x 3.2 x 1.56 inches (127.00 x 81.28 x 39.60 mm)
F Type (Enclosed with top built-in fan): 5 x 3.2 x 2 inches (127.00 x 81.28 x 50.80 mm)
SAFETY
EMC Standards
CISPR 22 / EN55022 class B, EN61000-3-2,3, EN61000-4-2,3,4,5,6,8,11, EN55024 CE Marked (LVD).
Safety Regulations
Approved to UL60950-1, CSA C22.2 No. 60950-1, TUV EN60950-1, and CB certificate available.
06/02/2010
Wall Industries, Inc. 5 Watson Brook Road Exeter, NH 03833
603-778-2300 www.wallindustries.com Fax 603-778-9797
Page 2 of 6
PSRL0603D Series
Dual Output
Up to 250 Watts
AC/DC Switching Power Supply
Rev. B
MODEL SELECTION TABLE
Model
Input Voltage
Range
Output Power (2)
Output Current
Output Voltage
(5)
Types U & C
(Convection)
Types U, C, & F
(forced air)
V1: +3.3 VDC
12A
24A
V2: +12 VDC
7A
12A
V1: +3.3 VDC
12A
24A
V2: +24 VDC
4A
6A
V1: +5 VDC
12A
24A
V2: +12 VDC
7A
12A
V1: +5 VDC
12A
24A
V2: +24 VDC
4A
6A
V1: +5 VDC
12A
24A
V2: +48 VDC
2A
3A
V1: +12 VDC
7A
12A
V2: +24 VDC
4A
6A
Types U & C
(Convection)
Types U, C, & F
(forced air)
100W
200W
PSRL0603Dx-0312
PSRL0603Dx-0324
PSRL0603Dx-0512
90 ~ 132VAC/
180 ~ 264VAC
Auto-selectable
PSRL0603Dx-0524
PSRL0603Dx-0548
PSRL0603Dx-1224
Ripple &
Noise (3)
50mV
1%
100W
200W
50mV
1%
100W
200W
1%
1%
100W
200W
1%
1%
100W
200W
1%
1%
135W
250W
1%
1%
NOTES
1. The PSRL0603D series is designated as PSRL0603Dx-y where “x” can be “U” for U-chassis type, “C” for U-chassis with top
cover, or “F” for enclosed type with top side built-in fan; y can be 0312, 0324, 0512, 0524, 0548, or 1224 for output voltage.
2. U Type Models (U-Chassis): 250W max. combined power of V1 and V2 with 16CFM min. forced air for PSRL0603Dx-1224
and 200W for all other models. 135W max. combined power of V1 and V2 for PSRL0603Dx-1224 and 100W for all other
models with convection cooling.
C Type Models (U-Chassis with top cover): 250W max. combined power of V1 and V2 with 16CFM min. forced air for
PSRL0603Dx-1224 and 200W for all other models. 135W max. combined power of V1 and V2 for PSRL0603Dx-1224 and
100W for all other models with convection cooling.
F Type Models (Enclosed with top built-in fan): 250W max. combined power of V1 and V2 with 16CFM min. forced air for
PSRL0603Dx-1224 and 200W for all other models.
3. Ripple and noise is measured from 10KHZ to 20MHz bandwidth at output with 0.1μF ceramic and 22μF electrolytic capacitors
in parallel.
4. Provides peak power to 600W within 500µs for all models; for longer duty duration must contact manufacturer.
5. 10% minimum load is required for all outputs to maintain the ripple and regulation specifications.
6. Output is fully isolated.
7. For single output models see the PSRL0603 series.
06/02/2010
Wall Industries, Inc. 5 Watson Brook Road Exeter, NH 03833
603-778-2300 www.wallindustries.com Fax 603-778-9797
Page 3 of 6
PSRL0603D Series
Dual Output
Up to 250 Watts
AC/DC Switching Power Supply
Rev. B
MECHANICAL DRAWINGS
Type “U” Models (U-Chassis Type only): 5(L) x 3.2(W) x 1.5(H) inches; Weight: 15.87oz
Unit: mm [inches]
OUTPUT
INPUT
PIN ASSIGNMENT
Molex
Howder
Pin 1: V2
Pin 1: V2
Pins 2-5: RTN
Pin 2: RTN
Pins: 6-8: V1
Pin 3: V1
Type “C” Models (U-Chassis with Top Cover): 5(L) x 3.2(W) x 1.56(H) inches; Weight: 16.58oz
Unit: mm [inches]
OUTPUT
INPUT
PIN ASSIGNMENT
Molex
06/02/2010
Wall Industries, Inc. 5 Watson Brook Road Exeter, NH 03833
603-778-2300 www.wallindustries.com Fax 603-778-9797
Howder
Pin 1: V2
Pin 1: V2
Pins 2-5: RTN
Pin 2: RTN
Pins: 6-8: V1
Pin 3: V1
Page 4 of 6
PSRL0603D Series
Dual Output
Up to 250 Watts
AC/DC Switching Power Supply
Rev. B
Type “F” Models (Enclosed with Top built-in Fan Type): 5(L) x 3.2(W) x 2(H) inches; Weight: 19.4oz
Unit: mm [inches]
OUTPUT
INPUT
PIN ASSIGNMENT
Molex
Howder
Pin 1: V2
Pin 1: V2
Pins 2-5: RTN
Pin 2: RTN
Pins: 6-8: V1
Pin 3: V1
I/O CONNECTOR PIN ASSIGNMENT
Input Connector (CN3): Mating Molex Part No. 09-91-0500 or equivalent (5pin, 3 used) PCB is Labeled: L = Line; N = Neutral;
G = Chassis Ground; Molex Engineering Series 2478, 2578, 8818 or Howder M3. 3 pin Terminal block 6.35MM Center (HD-601-3P).
Output Connector (CN2): Mating Molex Part No. 09-91-0600. Mating Pins: Molex Engineering Series 2478, 2578, 8818. Howder M3. 3
pin Terminal block 8.25MM Center (HD-601-4P) Mating JST Part No. XHP-2 or equivalent (CHYAO SHIUNN JS-4001-06).
Connector Pin Assignment:
PIN ASSIGNMENT
Molex
Howder
Pin 1: V2
Pin 1: V2
Pins 2-5: RTN
Pin 2: RTN
Pins: 6-8: V1
Pin 3: V1
Power Good, Remote On/Off Mating Connectors (CN1): Mating JST Part No. XHP-3 or equivalent (CHYAO SHIUNN JS-2001-03).
Mating Pins: JST SXH-002T-P0.6 for AWG 30 to 26.
Signal Pin Assignment:
Pins 1: Power good
Pins 2: Remote Switch
Pins 3: RTN
Fan Drive: Mating JST Part No. XHP-2 or equivalent (CHYAO SHIUNN JS-2001-02).
Mounting Inserts: 7 Places M3. Maximum Penetration 3.8mm see outline drawings for location.
06/02/2010
Wall Industries, Inc. 5 Watson Brook Road Exeter, NH 03833
603-778-2300 www.wallindustries.com Fax 603-778-9797
Page 5 of 6
Rev. B
PSRL0603D Series
Dual Output
Up to 250 Watts
AC/DC Switching Power Supply
COMPANY INFORMATION
Wall Industries, Inc. has created custom and modified units for over 50 years. Our in-house research and development engineers will
provide a solution that exceeds your performance requirements on-time and on budget. Our ISO9001-2008 certification is just one
example of our commitment to producing a high quality, well-documented product for our customers.
Our past projects demonstrate our commitment to you, our customer. Wall Industries, Inc. has a reputation for working closely with its
customers to ensure each solution meets or exceeds form, fit and function requirements. We will continue to provide ongoing support for
your project above and beyond the design and production phases. Give us a call today to discuss your future projects.
Contact Wall Industries for further information:
Phone:
Toll Free:
Fax:
E-mail:
Web:
Address:
06/02/2010
(603)778-2300
(888)597-9255
(603)778-9797
sales@wallindustries.com
www.wallindustries.com
5 Watson Brook Rd.
Exeter, NH 03833
Wall Industries, Inc. 5 Watson Brook Road Exeter, NH 03833
603-778-2300 www.wallindustries.com Fax 603-778-9797
Page 6 of 6