Board 2//3S SKYPER 42 R Absolute Maximum Ratings SKYPER® IGBT Driver Core Symbol Conditions Vs Supply voltage primary 16 V IoutPEAK Output peak current 30 A IoutAVmax Output average current 150 mA fmax Max. switching frequency 100 kHz VCE Collector emitter voltage sense across the IGBT 1700 V 4000 V 1200 V 1500 V Visol IO VisolPD Visol12 Values Isolation test voltage input - output (AC, rms, 2s) Partial discharge extinction voltage, rms, QPD ≤ 10pC Isolation test voltage output 1 - output 2 (AC, rms, 2s) Unit RGon min Minimum rating for external RGon 0.8 Minimum rating for external RGoff Ω RGoff min 0.8 Ω Top Operating temperature -40 ... 85 °C Features Tstg Storage temperature -40 ... 85 °C • Two output channels • Failure management Characteristics Board 2//3S SKYPER 42 R Symbol Conditions min. typ. max. Unit • Adaptor board for SKYPER IGBT drivers in bridge circuits for industrial applications • DC bus up to 1000V Vs Supply voltage primary side 14.4 15 15.6 V Vi Input signal voltage on / off VIT+ Input treshold voltage HIGH 12.3 V VIT- input threshold voltage (LOW) Footnote VG(on) Turn on output voltage VG(off) Turn off output voltage -8 V td(on)IO Input-output turn-on propagation time 1.1 µs td(off)IO Input-output turn-off propagation time 1.1 µs Typical Applications* Isolation test voltage with external high voltage diode The isolation test is not performed as a series test at SEMIKRON The driver power can be expanded to 50µC with external boost capacitors 15 / 0 4.6 V V 15 V Isolation coordination in compliance with EN50178 PD2 Operating temperature is real ambient temperature around the driver core Degree of protection: IP00 Adaptor board © by SEMIKRON Rev. 4 – 14.04.2015 1 Board 2//3S SKYPER 42 R This is an electrostatic discharge sensitive device (ESDS), international standard IEC 60747-1, Chapter IX * The specifications of our components may not be considered as an assurance of component characteristics. Components have to be tested for the respective application. Adjustments may be necessary. The use of SEMIKRON products in life support appliances and systems is subject to prior specification and written approval by SEMIKRON. We therefore strongly recommend prior consultation of our staff. 2 Rev. 4 – 14.04.2015 © by SEMIKRON Board 2// 3S SKYPER® 42 R - Technical Explanations Adaptor Board 2 parallel 3S SKYPER® 42 R Technical Explanations Revision 04 -----------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------This Technical Explanation is valid for the following parts: part number L5059201 type Board 2 // 3S SKYPER® 42 R date code (YYWW) ≥ 1515 Related documents: title Technical Explanations SKYPER® 42 R Prepared by: Johannes Krapp ------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------ Content Application and Handling Instructions .................................................................................................................... 2 Further application support ..................................................................................................................................... 2 General Description ................................................................................................................................................ 2 Dimensions ............................................................................................................................................................. 1 PIN Array ................................................................................................................................................................ 2 Setting Dynamic Short Circuit Protection ............................................................................................................... 3 Collector Series Resistance.................................................................................................................................... 4 Adaptation Gate Resistors ...................................................................................................................................... 5 Boost Capacitors .................................................................................................................................................... 5 Temperature Signal ................................................................................................................................................ 5 Mounting Notes ....................................................................................................................................................... 6 Parts List ................................................................................................................................................................. 6 1 2015-04-14 – Rev04 © by SEMIKRON Board 2// 3S SKYPER® 42 R - Technical Explanations Application and Handling Instructions Please provide for static discharge protection during handling. As long as the hybrid driver is not completely assembled, the input terminals have to be short-circuited. Persons working with devices have to wear a grounded bracelet. Any synthetic floor coverings must not be statically chargeable. Even during transportation the input terminals have to be short-circuited using, for example, conductive rubber. Worktables have to be grounded. The same safety requirements apply to MOSFET- and IGBT-modules. Any parasitic inductances within the DC-link have to be minimised. Over-voltages may be absorbed by C- or RCDsnubber networks between main terminals for PLUS and MINUS of the power module. When first operating a newly developed circuit, SEMIKRON recommends to apply low collector voltage and load current in the beginning and to increase these values gradually, observing the turn-off behaviour of the free-wheeling diode and the turn-off voltage spikes generated across the IGBT. An oscillographic control will be necessary. Additionally, the case temperature of the module has to be monitored. When the circuit works correctly under rated operation conditions, short-circuit testing may be done, starting again with low collector voltage. It is important to feed any errors back to the control circuit and to switch off the device immediately in failure events. Repeated turn-on of the IGBT into a short circuit with a high frequency may destroy the device. The inputs of the hybrid driver are sensitive to over-voltage. Voltages higher than VS +0,3V or below -0,3V may destroy these inputs. Therefore, control signal over-voltages exceeding the above values have to be avoided. The connecting leads between hybrid driver and the power module should be as short as possible (max. 20cm), the driver leads should be twisted. Further application support Latest information is available at http://www.semikron.com. For design support please read the SEMIKRON Application Manual Power Modules available at http://www.semikron.com. General Description ® ® The Board 2 parallel 3S SKYPER 42 R is an adaptor board for the IGBT module SEMiX (spring pin version) with size 3. The board is paralleling two SEMiX modules and realising a symmetrical gate control. The board can be customized allowing adaptation and optimization to the used IGBT module. The switching characteristic of the IGBT can be influenced through user settings, e.g. changing turn-on and turn-off speed by variation of RGon and RGoff. Furthermore, it is possible to adjust the monitoring level and blanking time for the DSCP (see ® Technical Explanations SKYPER 42). Please note: This technical explanation is based on the Technical Explanations for SKYPER® 42PRO. Please read the Technical Explanations SKYPER® 42PRO before using the Adaptor Board. Board 2 // 3S SKYPER® 42 R – not yet generated Symmetric and decoupled gate control Easy plug and play solution with SKYPER 42 R Expandable up to 50 µC gate charge Dynamic Short Circuit Protection (DSCP) including high voltage diode Optimized paralleling of SEMiX 3S modules 2 2015-04-14 – Rev04 © by SEMIKRON Board 2// 3S SKYPER® 42 R - Technical Explanations Quality The following table show the type and end tests of the adapter board. End test test category test describtion standard AOI Automated Optical Inspection Control of accurate placement of components/ of solder joints SEMIKRON ICT In-Circuit Test Test of the populated PCB, checking the correctly fabrication SEMIKRON Type test test category test conditions standard EP Electrical Parameters amb = -40°C / +85°C SEMIKRON SP STEP Test, Interrupted PS 20x 10µs to 2s EN61000-4-29 Iso Isolation Test High voltage test 4kV, 60s EN 61800-5-1 TC Thermal Cycling 200 cycles, Tstgmax – Tstgmin IEC60068-2-14 PD Partial discharge test >1,2 kV; suitable for 1000V DC Link VDE 0110-20 TH Temperature Humidity 85°C, 85% RH, 96h IEC 60068-2-67 VB Vibration Sinus 20/2000Hz Random 10/2000Hz, 5g, 26 per x,y,z IEC 60068-2-6 SH Shock Half-sinus pulse, 30g, 6000 shocks, 6ms, ±x, ± y, ± z IEC 60068-2-29 Dimensions Adaptor Board 135mm 103mm 1 2015-04-14 – Rev04 © by SEMIKRON Board 2// 3S SKYPER® 42 R - Technical Explanations PIN Array Connector X3 (male), RM2,54, 14p Product information of suitable female connectors and distributor contact information is available at e.g. http://www.harting.com. PIN Signal Function X3:01 IF_PWR_GND GND for power supply and GND for digital signals X3:02 IF_HB_BOT Switching signal input (BOTTOM switch) Digital 15 V; 10 kOhm impedance; LOW = BOT switch off; HIGH = BOT switch on X3:03 IF_nERROR_OUT ERROR output LOW = NO ERROR; open collector output; max. 30V / 15mA (external pull up resistor necessary) X3:04 IF_HB_TOP Switching signal input (TOP switch) Digital 15 V; 10 kOhm impedance; LOW = TOP switch off; HIGH = TOP switch on X3:05 IF_PWR_GND GND for power supply and GND for digital signals X3:06 reserved X3:07 reserved X3:08 IF_PWR_15P Drive power supply Stabilised +15V ±4% X3:09 IF_PWR_15P Drive power supply Stabilised +15V ±4% X3:10-14 IF_PWR_GND GND for power supply and GND for digital signals 2 2015-04-14 – Rev04 Specification © by SEMIKRON Board 2// 3S SKYPER® 42 R - Technical Explanations Setting Dynamic Short Circuit Protection RCE & CCE Designation Shape R102 0805 C110 0603 R202 0805 C210 0603 Setting RCE Factory setting: not equipped CCE Factory setting: not equipped RCE Factory setting: not equipped CCE Factory setting: not equipped TOP TOP BOT BOT Please refer to the data sheet of SKYPER 42 R for VCE formula. 3 2015-04-14 – Rev04 © by SEMIKRON Board 2// 3S SKYPER® 42 R - Technical Explanations Collector Series Resistance RVCE Designation R103 R203 Setting RVCE * Factory setting: not equipped RVCE * Factory setting: not equipped TOP BOT Please consider that the RVCE resistor has to be equipped before operation. * 1200V IGBT operation: 0Ω * 1700V IGBT operation: 1kΩ / 0,4W 4 2015-04-14 – Rev04 © by SEMIKRON Board 2// 3S SKYPER® 42 R - Technical Explanations Adaptation Gate Resistors RGon & RGoff Boost Capacitors Cboost15P & Cboost8N Designation Pattern Name Setting C105, C106, C107,C108, C109 1210 Cboos+15V Factory setting: C104, C106 = 10µF/25V* C107,C108, C109 = not equipped C100, C101, C102,C103, C104 1210 C205, C206, C207,C208, C209 1210 C200, C201, C202,C203, C204 1210 Cboost-8V Factory setting: C100, C101=10µF/25V * C102,C103, C104 = not equipped Cboos+15V Factory setting: C205, C206 = 10µF/25V* C207,C208, C209 = not equipped Cboos-8V Factory setting: C200, C201=10µF/25V * C202,C203, C204 = not equipped TOP TOP BOT BOT * Output charge pulse Formula: 4µF=1µC ->20µF capacitors on the adapter board =5µC gate charge (SKYPER 42 R: 10µF) Temperature Signal ® The temperature sensor inside the SEMiX module is directly connected to contacting points P1 and P2. For details to the ® temperature sensor, see Modules Explanations SEMiX . Safety Warnings: The contacting points T1 and T2 are not electrical isolated. Due to high voltage that may be present at the contacting points T1 and T2, some care must be taken in order to avoid accident. There is no cover or potential isolation that protect the high voltage sections / wires from accidental human contact. 5 2015-04-14 – Rev04 © by SEMIKRON Board 2// 3S SKYPER® 42 R - Technical Explanations Mounting Notes Driver Core Mounting 1. Soldering of components (e.g. RGon, RGoff, etc.) on adaptor board. 2. Insert driver core into the box connector on adaptor board. 3. The connecting leads between board and power module should be as short as possible (max. 20cm), the leads should be twisted. The connection between driver core and adaptor board should be mechanical reinforced by using support posts. The posts have to be spaced between driver core and adaptor board. Product information of suitable support posts and distributor contact information is available at e.g. http://www.richco-inc.com. Parts List Parts List Adaptor Board Reference R101, R201 R130, R131, R132, R133, R134, R135, R170, R171, R172, R173, R174, R175, R230, R231, R232, R233, R234, R235, R270, R271, R272, R273, R274, R275 R307, R309 V103, V203 D130, D132, D134, D170, D172, D174, D230, D232, D234, D270, D272, D274 C302, C303 R301 X10, X11, X100, X200 X3 C100, C101, C105, C106, C200, C201, C205, C206, C301 V101, V102, V201, V202 Describtion Resistor Chip Valure 10,0KOhm Shape 1206 (SMD) Count Resistor Melf Resistor Chip Diode High Voltage 1,00Ohm 10,0KOhm BY203/20S MiniMelf (SMD) 0805 (SMD) SMD 24 2 2 Diode Schottky Capacitor NP0 Resistor Melf Connector Connector 10BQ100 1,0nF 10,0KOhm (female) RM2.54 10p (male) RM2.54 14p DO214AA (SMD) 0603 (SMD) MicroMelf (SMD) SMD 2ROW SMD 12 2 1 4 1 Capacitor X7R Diode Suppressor 10uF SMAJ15CA 1210 (SMD) DO214AC (SMD) 9 4 2 DISCLAIMER SEMIKRON reserves the right to make changes without further notice herein to improve reliability, function or design. Information furnished in this document is believed to be accurate and reliable. However, no representation or warranty is given and no liability is assumed with respect to the accuracy or use of such information. SEMIKRON does not assume any liability arising out of the application or use of any product or circuit described herein. Furthermore, this technical information may not be considered as an assurance of component characteristics. No warranty or guarantee expressed or implied is made regarding delivery, performance or suitability. This document supersedes and replaces all information previously supplied and may be superseded by updates without further notice. SEMIKRON products are not authorized for use in life support appliances and systems without the express written approval by SEMIKRON. www.SEMIKRON.com 6 2015-04-14 – Rev04 © by SEMIKRON