CBW SERIES Up to 30 Watts, DC/DC Power Converters Rev C FEATURES • Protection: SCP / OVP / OLP / OTP • High Efficiency up to 91% • Remote ON/OFF Control • Up to 30 Watts Output Power • 1600VDC I/O Isolation • Standard 2.00” x 1.00” x 0.40” Package • Six-Sided Continuous Shielding • Wide Operating Temperature Range: -40°C to +85°C • Single, Dual, and Triple Outputs • Compliant to RoHS EU Directive 2011/65/EU • Fixed Switching Frequency • UL60950-1, EN60950-1, & IEC60950-1 Safety • 4:1 Ultra Wide Input Voltage Ranges Approvals • CE Marked Size: 2.00 x 1.00 x 0.40 inches 50.8 x 25.4 x 10.2 mm Weight: 1.07oz (30.5g) Options: • Negative Logic Remote On/Off • Heatsink DESCRIPTION The CBW series of DC/DC power converters offers up to 30 Watts of output power in an industry standard 2.00” x 1.00” x 0.40” package. This series has single, dual, and triple output models with 4:1 ultra wide input voltage ranges of 9-36VDC and 18-75VDC. Some features include high efficiency up to 91%, 1600VDC I/O isolation, six-sided shielding, and remote ON/OFF control. These converters are also protected against short circuit, over voltage, over load, and over temperature conditions. All models are RoHS compliant and have UL60950-1, EN60950-1, and IEC60950-1 safety approvals. This series is best suited for use in wireless networks, telecom/datacom, industry control systems, measurement equipment, and semiconductor equipment. MODEL SELECTION TABLE SINGLE OUTPUT MODELS Model Number CBW24S1.5-8500 CBW24S2.5-8000 CBW24S3.3-7500 CBW24S5-6000 CBW24S5.1-6000 CBW24S12-2500 CBW24S15-2000 CBW48S1.5-8500 CBW48S2.5-8000 CBW48S3.3-7500 CBW48S5-6000 CBW48S5.1-6000 CBW48S12-2500 CBW48S15-2000 Output Voltage 1.5 VDC 2.5 VDC 3.3 VDC 5 VDC 5.1 VDC 12 VDC 15 VDC 1.5 VDC 2.5 VDC 3.3 VDC 5 VDC 5.1 VDC 12 VDC 15 VDC Output Current Min. load Full load 0mA 8500mA 0mA 8000mA 0mA 7500mA 0mA 6000mA 0mA 6000mA 0mA 2500mA 0mA 2000mA 0mA 8500mA 0mA 8000mA 0mA 7500mA 0mA 6000mA 0mA 6000mA 0mA 2500mA 0mA 2000mA Input Voltage 24 VDC (9 - 36 VDC) 48 VDC (18 - 75 VDC) Output Voltage ±5 VDC ±12 VDC ±15 VDC ±5 VDC ±12 VDC ±15 VDC Output Current Min. load Full load 0mA ±3000mA 0mA ±1250mA 0mA ±1000mA 0mA ±3000mA 0mA ±1250mA 0mA ±1000mA Input Voltage Output Voltage 3.3 / ±12 VDC 3.3 / ±15 VDC 5 / ±12 VDC 5 / ±15 VDC 3.3 / ±12 VDC 3.3 / ±15 VDC 5 / ±12 VDC 5 / ±15 VDC Input Voltage 24 VDC (9 - 36 VDC) 48 VDC (18 - 75 VDC) No Load Input Current 70mA 70mA 70mA 105mA 105mA 20mA 30mA 30mA 45mA 45mA 65mA 65mA 60mA 50mA Ripple & Noise 100mVp-p 100mVp-p 100mVp-p 100mVp-p 100mVp-p 150mVp-p 150mVp-p 100mVp-p 100mVp-p 100mVp-p 100mVp-p 100mVp-p 150mVp-p 150mVp-p Output Power 12.75W 20W 24.75W 30W 30.6W 30W 30W 12.75W 20W 24.75W 30W 30.6W 30W 30W Maximum Capacitive Load 20000µF 20000µF 20000µF 14400µF 14400µF 3000µF 2000µF 20000µF 20000µF 20000µF 14400µF 14400µF 3000µF 2000µF Ripple & Noise 100mVp-p 150mVp-p 150mVp-p 100mVp-p 150mVp-p 150mVp-p Output Power 30W 30W 30W 30W 30W 30W Maximum Capacitive Load ±3000µF ±2000µF ±1300µF ±3000µF ±2000µF ±1300µF Ripple & Noise 50 / 75 mVp-p 50 / 75 mVp-p 50 / 75 mVp-p 50 / 75 mVp-p 50 / 75 mVp-p 50 / 75 mVp-p 50 / 75 mVp-p 50 / 75 mVp-p Output Power 26.5W 26.5W 30W 30W 26.5W 26.5W 30W 30W Efficiency 80% 83% 86% 88% 88% 89% 89% 80% 84% 86% 88% 88% 90% 91% DUAL OUTPUT MODELS Model Number CBW24D5-3000 CBW24D12-1250 CBW24D15-1000 CBW48D5-3000 CBW48D12-1250 CBW48D15-1000 No Load Input Current 90mA 25mA 25mA 50mA 15mA 15mA Efficiency 88% 87% 87% 88% 88% 88% TRIPLE OUTPUT MODELS Model Number CBW24T3.312-26 CBW24T3.315-26 CBW24T512-30 CBW24T515-30 CBW48T3.312-26 CBW48T3.315-26 CBW48T512-30 CBW48T515-30 10/16/2013 24 VDC (9 - 36 VDC) 48 VDC (18 - 75 VDC) Output Current No Load Input Current Min. load Full load 500mA / ±42mA 5000mA / ±416mA 105mA 500mA / ±33mA 5000mA / ±333mA 105mA 400mA / ±42mA 4000mA / ±416mA 105mA 400mA / ±33mA 4000mA / ±333mA 105mA 500mA / ±42mA 5000mA / ±416mA 55mA 500mA / ±33mA 5000mA / ±333mA 55mA 400mA / ±42mA 4000mA / ±416mA 55mA 400mA / ±33mA 4000mA / ±333mA 55mA Maximum Efficiency Capacitive Load 15000µF / ±340µF 87% 15000µF / ±220µF 87% 8000µF / ±340µF 88% 8000µF / ±220µF 88% 15000µF / ±340µF 87% 15000µF / ±220µF 87% 8000µF / ±340µF 88% 8000µF / ±220µF 88% Wall Industries, Inc. • 37 Industrial Drive, Exeter, NH 03833 • Tel: 603-778-2300 • Toll Free: 888-597-9255 • Fax 603-7789797 website: www.wallindustries.com • e-mail: [email protected] Page 1 of 7 CBW SERIES Up to 30 Watts, DC/DC Power Converters Rev C SPECIFICATIONS: CBW SERIES All specifications are based on 25°C, Nominal Input Voltage, and Maximum Output Current unless otherwise noted. We reserve the right to change specifications based on technological advances. SPECIFICATION TEST CONDITIONS Min Typ Max 9 18 24 48 36 75 9 18 Unit INPUT SPECIFICATIONS Input Voltage Range Start-Up Voltage Shutdown Voltage Input Surge Voltage (100ms) Input Current Input Filter Input Reflected Ripple Current OUTPUT SPECIFICATIONS Output Voltage 24VDC nominal input models 48VDC nominal input models 24VDC nominal input models 48VDC nominal input models 24VDC nominal input models 48VDC nominal input models 24VDC nominal input models 48VDC nominal input models No Load Asymmetrical load 25% / 100% full load -1.0 -1.0 -1.0 -50 -0.2 -0.2 -1.0 -5.0 -0.5 -1.0 -1.0 -5.0 -5.0 See Table +1.0 +1.0 +1.0 +5.0 +0.2 +0.2 +1.0 +5.0 +0.5 +1.0 +1.0 +5.0 +5.0 See page 4 -10 +10 Low line to high line at full load Min load to full load Ripple & Noise Transient Response Recovery Time Start-Up Time Main Auxiliary Single Output Models Dual Output Models Triple Output Models Cross Regulation (Dual Output Models) Voltage Adjustability (Single Output Only) Output Power Output Current Minimum Load Maximum Capacitive Load Main Auxiliary Single Output Models Dual Output Models Triple Output Models Load Regulation See Note 3 Minimum input and constant resistive load 20MHz BW and with a 1µF/50V MLCC 20MHz BW and with a 1µF/50V MLCC 20MHz BW and with a 0.1µF/50V MLCC 25% load step change Nominal input and constant resistive load Main Auxiliary Single Output Models Dual Output Models Triple Output Models Power Up Remote On/Off Temperature Coefficient REMOTE ON/OFF CONTROL (See Note 2) -0.02 Positive Logic (standard) The CTRL pin voltage is referenced to –Input Negative Logic (optional) The CTRL pin voltage is referenced to –Input Input Current of remote Control Pin Remote OFF State Input Current PROTECTION Short Circuit Protection Over Load Protection Nominal input Nominal input Over Voltage Protection Over Temperature Protection 10/16/2013 VDC 50 100 See Table Pi type 20 Triple Output Models Line Regulation DC/DC ON DC/DC OFF DC/DC ON DC/DC OFF -0.5 % of full load at nominal input Zener diode clamp VDC 8 16 Single Output Models Dual Output Models Voltage Accuracy VDC 1.5V output models 2.5V output models 3.3V output models 5V, 5.1V, and ±5V output models 12V & ±12V output models 15V & ±15V output models VDC mAp-p % % % % % % % % % % % See Table See Table See Table See Table See Table See Table See Table 250 30 30 +0.02 µs ms %/°C Open or 3V < Vr < 12V Short or 0 < Vr < 1.2VDC Short or 0 < Vr < 1.2VDC Open or 3V < Vr < 12V +0.5 3 mA mA Continuous, automatic recovery 150 % 2.0 VDC 3.3 VDC 3.9 VDC 6.2 VDC 15 18 +115 VDC VDC °C Wall Industries, Inc. • 37 Industrial Drive, Exeter, NH 03833 • Tel: 603-778-2300 • Toll Free: 888-597-9255 • Fax 603-7789797 website: www.wallindustries.com • e-mail: [email protected] Page 2 of 7 CBW SERIES Up to 30 Watts, DC/DC Power Converters Rev C SPECIFICATIONS: CBW SERIES All specifications are based on 25°C, Nominal Input Voltage, and Maximum Output Current unless otherwise noted. We reserve the right to change specifications based on technological advances. SPECIFICATION GENERAL SPECIFICATIONS Efficiency Switching Frequency Isolation Voltage TEST CONDITIONS Nominal input voltage and full load Single & Dual output models Triple output models Input to Output Input to Case Output to Case 1 minute Isolation Resistance 500VDC Isolation Capacitance ENVIRONMENTAL SPECIFICATIONS With derating Operating Ambient Temperature Without derating Maximum Case Temperature Storage Temperature Natural convection Thermal Impedance (See Note 1) Natural convection with heatsink Min 387 360 1600 1600 1600 1 Typ Max Unit See Table 430 473 400 440 kHz VDC GΩ pF 1500 -40 +50 +50 +85 +105 +125 -55 12 10 Relative Humidity 5 Thermal Shock Vibration °C °C °C °C/W % RH 95 MIL-STD-810F MIL-STD-810F Single & Dual Output Models MTBF Triple Output Models BELLCORE TR-NWT-000332 Case 1: 50% Stress, Ta=40°C MIL-HDBK-217F Notice 2, Ta=25°C, full load (G/B, controlled environment) BELLCORE TR-NWT-000332 Case 1: 50% Stress, Ta=40°C MIL-HDBK-217F Notice 2, Ta=25°C, full load (G/B, controlled environment) PHYSICAL SPECIFICATIONS Weight hours hours 1.07oz (30.5g) 2.00 x 1.00 x 0.40 inch (50.8 x 25.4 x 10.2 mm) Nickel-coated copper FR4 PCB Epoxy (UL94-V0) Six-sided Connect case to –Input with decoupling Y Cap Dimensions (L x W x H) Case Material Base Material Potting Material Shielding Case Grounding SAFETY & EMC CHARACTERISTICS Safety Approvals EMI (See Note 4) ESD Radiated Immunity Fast Transient (See Note 5) Surge (See Note 5) Conducted Immunity 3,163,000 434,700 2,904,000 318,400 EN55022 EN61000-4-2 EN61000-4-3 EN61000-4-4 EN61000-4-5 EN61000-4-6 Air ±8kV and Contact ±6kV 10 V/m ±2kV ±1kV 10 Vrms IEC60950-1, UL60950-1, EN60950-1 Class A Perf. Criteria A Perf. Criteria A Perf. Criteria A Perf. Criteria A Perf. Criteria A NOTES 1. Heat sink is optional. To order the module with a heatsink please add the suffix “HS” to the model number (Ex: CBW24S12-2500HS). 2. Positive remote on/off control is standard; for negative remote on/off please add the suffix “R” to the model number (Ex: CBW24S122500R). 3. Triple output models require a minimum loading on the output to maintain all specified regulations. Operation under no-load conditions will not damage these devices; however, they may not meet all listed specifications. 4. The CBW series standard models can only meet EN55022 Class A and Class B with external components added. 5. An external input filter capacitor is required if the module has to meet EN61000-4-4, EN61000-4-5. - 24VDC nominal input models: Nippon chemi-con KY series, 330μF/50V - 48VDC nominal input models: Nippon chemi-con KY series, 220μF/100V CAUTION: This power converter is not internally fused. An input line fuse must always be used. Due to advances in technology, specifications subject to change without notice. 10/16/2013 Wall Industries, Inc. • 37 Industrial Drive, Exeter, NH 03833 • Tel: 603-778-2300 • Toll Free: 888-597-9255 • Fax 603-7789797 website: www.wallindustries.com • e-mail: [email protected] Page 3 of 7 CBW SERIES Up to 30 Watts, DC/DC Power Converters Rev C OUTPUT VOLTAGE ADJUSTMENT Output voltage adjustability is for single output models only. Output voltage set-point adjustment allows the user to increase or decrease the output voltage set-point of a module. This is accomplished by connecting an external resistor between the TRIM pin and either the +OUTPUT or –OUTPUT pins. With an external resistor between the TRIM and –OUTPUT pins, the output voltage set-point increases. With an external resistor between the TRIM and +OUTPUT pins, the output voltage set-point decreases. The external TRIM resistor needs to be at least 1/16W resistance. Trim Up Trim Down Trim 1% 2% 3% 4% 5% 6% 7% 8% 9% 10% CBWXXS1.5-8500 Vout,up RU 1.515V 4.578kΩ 1.530V 2.065kΩ 1.545V 1.227kΩ 1.560V 0.808kΩ 1.575V 0.557kΩ 1.590V 0.389kΩ 1.605V 0.270kΩ 1.620V 0.180kΩ 1.635V 0.110kΩ 1.650V 0.054kΩ Trim 1% 2% 3% 4% 5% 6% 7% 8% 9% 10% CBWXXS2.5-8000 Vout,up RU 2.525V 37.076kΩ 2.550V 16.675kΩ 2.575V 9.874kΩ 2.600V 6.474kΩ 2.625V 4.434kΩ 2.650V 3.074kΩ 2.675V 2.102kΩ 2.700V 1.374kΩ 2.725V 0.807kΩ 2.750V 0.354kΩ Trim 1% 2% 3% 4% 5% 6% 7% 8% 9% 10% CBWXXS1.5-8500 Vout,down RD 1.485V 5.704kΩ 1.470V 2.571kΩ 1.455V 1.527kΩ 1.440V 1.005kΩ 1.425V 0.692kΩ 1.410V 0.483kΩ 1.395V 0.334kΩ 1.380V 0.222kΩ 1.365V 0.135kΩ 1.350V 0.065kΩ Trim 1% 2% 3% 4% 5% 6% 7% 8% 9% 10% CBWXXS2.5-8000 Vout,down RD 2.475V 49.641kΩ 2.450V 22.481kΩ 2.425V 13.428kΩ 2.400V 8.902kΩ 2.375V 6.186kΩ 2.350V 4.375kΩ 2.325V 3.082kΩ 2.300V 2.112kΩ 2.275V 1.358kΩ 2.250V 0.754kΩ Trim 1% 2% 3% 4% 5% 6% 7% 8% 9% 10% CBWXXS3.3-7500 Vout,up RU 3.333V 57.930kΩ 3.366V 26.465kΩ 3.399V 15.577kΩ 3.432V 10.283kΩ 3.465V 7.106kΩ 3.498V 4.988kΩ 3.531V 3.476kΩ 3.564V 2.341kΩ 3.597V 1.459kΩ 3.630V 0.753kΩ Trim 1% 2% 3% 4% 5% 6% 7% 8% 9% 10% CBWXXS5-6000 Vout,up RU 5.050V 36.570kΩ 5.100V 16.580kΩ 5.150V 9.917kΩ 5.200V 6.585kΩ 5.250V 4.586kΩ 5.300V 3.253kΩ 5.350V 2.302kΩ 5.400V 1.588kΩ 5.450V 1.032kΩ 5.500V 0.588kΩ Trim 1% 2% 3% 4% 5% 6% 7% 8% 9% 10% CBWXXS3.3-7500 Vout,down RD 3.267V 69.470kΩ 3.234V 31.235kΩ 3.201V 18.490kΩ 3.168V 12.117kΩ 3.135V 8.294kΩ 3.102V 5.745kΩ 3.069V 3.924kΩ 3.036V 2.559kΩ 3.003V 1.497kΩ 2.970V 0.647kΩ Trim 1% 2% 3% 4% 5% 6% 7% 8% 9% 10% CBWXXS5-6000 Vout,down RD 4.950V 45.533kΩ 4.900V 20.612kΩ 4.850V 12.306kΩ 4.800V 8.152kΩ 4.750V 5.660kΩ 4.700V 3.999kΩ 4.650V 2.812kΩ 4.600V 1.922kΩ 4.550V 1.230kΩ 4.500V 0.676kΩ Trim 1% 2% 3% 4% 5% 6% 7% 8% 9% 10% CBWXXS5.1-6000 Vout,up RU 5.151V 38.135kΩ 5.202V 17.368kΩ 5.253V 10.446kΩ 5.304V 6.985kΩ 5.355V 4.908kΩ 5.406V 3.524kΩ 5.457V 2.535kΩ 5.508V 1.793kΩ 5.559V 1.217kΩ 5.610V 0.755kΩ Trim 1% 2% 3% 4% 5% 6% 7% 8% 9% 10% CBWXXS12-2500 Vout,up RU 12.120 367.908kΩ 12.240 165.954kΩ 12.360 98.636kΩ 12.480 64.977kΩ 12.600 44.782kΩ 12.720 31.318kΩ 12.840 21.701kΩ 12.960 14.488kΩ 13.080 8.879kΩ 13.200 4.391kΩ Trim 1% 2% 3% 4% 5% 6% 7% 8% 9% 10% CBWXXS5.1-6000 Vout,down RD 5.049V 47.191kΩ 4.998V 21.431kΩ 4.947V 12.844kΩ 4.896V 8.551kΩ 4.845V 5.975kΩ 4.794V 4.258kΩ 4.743V 3.031kΩ 4.692V 2.111kΩ 4.641V 1.396kΩ 4.590V 0.823kΩ Trim 1% 2% 3% 4% 5% 6% 7% 8% 9% 10% CBWXXS12-2500 Vout,down RD 11.880V 460.992kΩ 11.760V 207.946kΩ 11.640V 123.597kΩ 11.520V 81.423kΩ 11.400V 56.118kΩ 11.280V 39.249kΩ 11.160V 27.199kΩ 11.040V 18.162kΩ 10.920V 11.132kΩ 10.800V 5.509kΩ Trim 1% 2% 3% 4% 5% 6% 7% 8% 9% 10% CBWXXS15-2000 Vout,up RU 15.150V 404.184kΩ 15.300V 180.592kΩ 15.450V 106.061kΩ 15.600V 68.796kΩ 15.750V 46.437kΩ 15.900V 31.531kΩ 16.050V 20.883kΩ 16.200V 12.898kΩ 16.350V 6.687kΩ 16.500V 1.718kΩ Trim 1% 2% 3% 4% 5% 6% 7% 8% 9% 10% CBWXXS15-2000 Vout,down RD 14.850V 499.816kΩ 14.700V 223.408kΩ 14.550V 131.272kΩ 14.400V 85.204kΩ 14.250V 57.563kΩ 14.100V 39.136kΩ 13.950V 25.974kΩ 13.800V 16.102kΩ 13.650V 8.424kΩ 13.500V 2.282kΩ 10/16/2013 Wall Industries, Inc. • 37 Industrial Drive, Exeter, NH 03833 • Tel: 603-778-2300 • Toll Free: 888-597-9255 • Fax 603-7789797 website: www.wallindustries.com • e-mail: [email protected] Page 4 of 7 Rev C CBW SERIES Up to 30 Watts, DC/DC Power Converters MECHANICAL DRAWING Single & Dual Output Models 10/16/2013 Triple Output Models Wall Industries, Inc. • 37 Industrial Drive, Exeter, NH 03833 • Tel: 603-778-2300 • Toll Free: 888-597-9255 • Fax 603-7789797 website: www.wallindustries.com • e-mail: [email protected] Page 5 of 7 Rev C CBW SERIES Up to 30 Watts, DC/DC Power Converters DERATING CURVES CBW48S5-6000 Derating Curve CBW48S5-6000 Derating Curve with Heatsink CBW48T515-30 Derating Curve CBW48T515-30 Derating Curve with Heatsink EFFICIENCY CURVES 10/16/2013 CBW48S5-6000 Efficiency vs Input Voltage CBW48S5-6000 Efficiency vs Output Load CBW48T515-30 Efficiency vs Input Voltage CBW48T515-30 Efficiency vs Output Load Wall Industries, Inc. • 37 Industrial Drive, Exeter, NH 03833 • Tel: 603-778-2300 • Toll Free: 888-597-9255 • Fax 603-7789797 website: www.wallindustries.com • e-mail: [email protected] Page 6 of 7 CBW SERIES Up to 30 Watts, DC/DC Power Converters Rev C MODEL NUMBER SETUP Single Output Models CBW 24 S 12 Series Name Input Voltage Output Quantity Ouptut Voltage 24: 9 - 36 VDC 18 - 75 48: VDC S: Single Output - 2500 R HS Output Current Remote On/Off Heatsink 1.5 1.5V 2000: 2000mA 2.5 2.5V 2500: 2500mA 3.3: 3.3V 6000: 6000mA 5: 5V 7500: 7500mA 5.1 5. 1V 8000: 8000mA 12: 12V 8500: 8500mA None: positive Logic R: negative Logic None: No Heatsink HS: With Heatsink 15: 15V Dual Output Models CBW 24 D 12 Series Name Input Voltage Output Quantity Ouptut Voltage 24: 9 - 36 VDC 18 - 75 48: VDC D: Dual Output - 1250 R HS Output Current Remote On/Off Heatsink 5: ±5V 1000: ±1000mA None: positive Logic 12: ±12V 1250: ±1250mA 15: ±15V 3000: ±3000mA R: negative Logic None: No Heatsink HS: With Heatsink Triple Output Models CBW 24 T 512 Series Name Input Voltage Output Quantity Ouptut Voltage 24: 9 - 36 VDC T: Triple Output 18 - 75 48: VDC 3.3V / ±12V 3.3V / 3.315: ±15V 512: 5V / ±12V 3.312: - 30 R HS Output Power Remote On/Off Heatsink 26: 26.5 Watts None: positive Logic 30: 30 Watts R: negative Logic None: No Heatsink HS: With Heatsink 515: 5V / ±15V COMPANY INFORMATION Wall Industries, Inc. has created custom and modified units for over 50 years. Our in-house research and development engineers will provide a solution that exceeds your performance requirements on-time and on budget. Our ISO9001-2008 certification is just one example of our commitment to producing a high quality, well-documented product for our customers. Our past projects demonstrate our commitment to you, our customer. Wall Industries, Inc. has a reputation for working closely with its customers to ensure each solution meets or exceeds form, fit and function requirements. We will continue to provide ongoing support for your project above and beyond the design and production phases. Give us a call today to discuss your future projects. Contact Wall Industries for further information: Phone: Toll Free: Fax: E-mail: Web: Address: 10/16/2013 (603)778-2300 (888)597-9255 (603)778-9797 [email protected] www.wallindustries.com 37 Industrial Drive Exeter, NH 03833 Wall Industries, Inc. • 37 Industrial Drive, Exeter, NH 03833 • Tel: 603-778-2300 • Toll Free: 888-597-9255 • Fax 603-7789797 website: www.wallindustries.com • e-mail: [email protected] Page 7 of 7