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DCMOP03 SERIES
3 Watt
Medical DC/DC Power Converters
Rev B
FEATURES
• 2µA Patient Leakage Current
• Clearance and Creepage Distance: 6.6mm/2MOOP
• Single & Dual Outputs
• 3000VAC Input to Output 2MOOP Isolation
• Under Voltage Protection
• Short Circuit, Over Voltage, and Over Load Protection
• High Efficiency up to 87%
• CE Mark Meets 2006/95/EC, 2011/95/EC, and
• 2:1 Wide Input Voltage Ranges
Size:
1.25 x 0.80 x 0.40 inches
(31.8 x 20.3 x 10.2 mm)
2004/108/EC
• Built-in EMI Class A Filter
• Compliant to RoHS EU Directive 2011/65/EU
• Low Stand-by Power Consumption
• ANSI/AAMI ES60601-1, EN60601-1, IEC60601-1,
• Up to 10 Watts Output Power Reinforced
Insulation for 300VAC Working Voltage
Applications:
• Medical Equipment
• Telecom/Datacom
• Industry Control Systems
• Semiconductor Equipment
• PV Power Systems
• IGBT Gate Drivers
UL60950-1, EN60950-1, & IEC60950-1 Safety Approvals
• Optional Remote ON/OFF Control and Trim Pin
DESCRIPTION
The DCMOP03 series of medical DC/DC power converters provides 3 Watts of output power in a 1.25”
x 0.80” x 0.40” DIP package. This series consists of single and dual output models with 2:1 wide input
voltage ranges of 4.5-9VDC, 9-18VDC, 18-36VDC, and 36-75VDC. Some features include high
efficiency up to 87%, 3000VDC I/O (2 MOOP) isolation, and low stand-by power consumption. These
converters are also protected against under voltage, short circuit, over voltage, and over load
conditions. All models are RoHS compliant and have ANSI/AAMI ES60601-1, EN60601-1, IEC60601-1,
UL60950-1, EN60950-1, and IEC60950-1 safety approvals. Remote ON/OFF and Trim functions are also
available for this series.
MODEL SELECTION TABLE
SINGLE OUTPUT MODELS
Model Number
(1)
DCMOP03-5S33x
DCMOP03-5S05x
DCMOP03-5S12x
DCMOP03-5S15x
DCMOP03-5S24x
DCMOP03-12S33x
DCMOP03-12S05x
DCMOP03-12S12x
DCMOP03-12S15x
DCMOP03-12S24x
DCMOP03-24S33x
DCMOP03-24S05x
DCMOP03-24S12x
DCMOP03-24S15x
DCMOP03-24S24x
DCMOP03-48S33x
DCMOP03-48S05x
DCMOP03-48S12x
DCMOP03-48S15x
DCMOP03-48S24x
Input Voltage
Range
5 VDC
(4.5 - 9 VDC)
12 VDC
(9 - 18 VDC)
24 VDC
(18 - 36 VDC)
48 VDC
(36 - 75 VDC)
Output Voltage Output Current
3.3 VDC
5 VDC
12 VDC
15 VDC
24 VDC
3.3 VDC
5 VDC
12 VDC
15 VDC
24 VDC
3.3 VDC
5 VDC
12 VDC
15 VDC
24 VDC
3.3 VDC
5 VDC
12 VDC
15 VDC
24 VDC
1000mA
600mA
250mA
200mA
125mA
1000mA
600mA
250mA
200mA
125mA
1000mA
600mA
250mA
200mA
125mA
1000mA
600mA
250mA
200mA
125mA
Output
No Load
Output Power
Ripple & Noise Input Current
30mVp-p
10mA
3.3W
30mVp-p
10mA
3W
40mVp-p
15mA
3W
40mVp-p
15mA
3W
50mVp-p
20mA
3W
30mVp-p
10mA
3.3W
30mVp-p
10mA
3W
40mVp-p
10mA
3W
40mVp-p
10mA
3W
50mVp-p
10mA
3W
30mVp-p
6mA
3.3W
30mVp-p
6mA
3W
40mVp-p
6mA
3W
40mVp-p
6mA
3W
50mVp-p
6mA
3W
30mVp-p
4mA
3.3W
30mVp-p
4mA
3W
40mVp-p
4mA
3W
40mVp-p
4mA
3W
50mVp-p
4mA
3W
Efficiency
81%
84.5%
85.5%
85.5%
85.5%
82%
84.5%
87%
87%
87%
82%
84.5%
87%
87%
87%
81%
84%
87%
86.5%
86.5%
Maximum
Capacitive Load
1050µF
750µF
130µF
100µF
39µF
3000µF
2500µF
430µF
350µF
125µF
3000µF
2500µF
430µF
350µF
125µF
3000µF
2500µF
430µF
350µF
125µF
DUAL OUTPUT MODELS
Model Number
(1)
DCMOP03-5D05x
DCMOP03-5D12x
DCMOP03-5D15x
DCMOP03-12D05x
DCMOP03-12D12x
DCMOP03-12D15x
DCMOP03-24D05x
DCMOP03-24D12x
DCMOP03-24D15x
DCMOP03-48D05x
DCMOP03-48D12x
DCMOP03-48D15x
01/28/2016
Input Voltage
Range
5 VDC
(4.5 - 9 VDC)
12 VDC
(9 - 18 VDC)
24 VDC
(18 - 36 VDC)
48 VDC
(36 - 75 VDC)
Output Voltage Output Current
±5 VDC
±12 VDC
±15 VDC
±5 VDC
±12 VDC
±15 VDC
±5 VDC
±12 VDC
±15 VDC
±5 VDC
±12 VDC
±15 VDC
±300mA
±125mA
±100mA
±300mA
±125mA
±100mA
±300mA
±125mA
±100mA
±300mA
±125mA
±100mA
Output
No Load
Output Power
Ripple & Noise Input Current
30mVp-p
25mA
3W
40mVp-p
25mA
3W
40mVp-p
25mA
3W
30mVp-p
10mA
3W
40mVp-p
10mA
3W
40mVp-p
10mA
3W
30mVp-p
6mA
3W
40mVp-p
6mA
3W
40mVp-p
6mA
3W
30mVp-p
4mA
3W
40mVp-p
4mA
3W
40mVp-p
4mA
3W
Efficiency
83%
86%
86%
83.5%
87.5%
86.5%
83%
87%
86%
83%
86%
86%
Wall Industries, Inc. • 5 Watson Brook Road, Exeter, NH 03833 • Tel: 603-778-2300 • Toll Free: 888-597-9255 •
Fax 603-778-9797
website: www.wallindustries.com • e-mail: sales@wallindustries.com
Maximum
Capacitive Load
±430µF
±75µF
±56µF
±430µF
±75µF
±56µF
±430µF
±75µF
±56µF
±430µF
±75µF
±56µF
Page 1 of 5
DCMOP03 SERIES
3 Watt
Medical DC/DC Power Converters
Rev B
SPECIFICATIONS: DCMOP03 SERIES
All specifications are based on 25°C, Nominal Input Voltage, and Maximum Output Current unless otherwise noted.
We reserve the right to change specifications based on technological advances.
SPECIFICATION
TEST CONDITIONS
Min
Typ
Max
4.5
9
18
36
5
12
24
48
9
18
36
75
4.5
9
18
36
Unit
INPUT SPECIFICATIONS
Input Voltage Range
Start-Up Voltage
Shutdown Voltage
Input Surge Voltage (3sec, max.)
Input Current
Input Filter
Remote ON/OFF Control
(Only for “B” type pin connection models)
Input Current of CTRL Pin
Remote OFF Input Current
5VDC nominal input models
12VDC nominal input models
24VDC nominal input models
48VDC nominal input models
5VDC nominal input models
12VDC nominal input models
24VDC nominal input models
48VDC nominal input models
5VDC nominal input models
12VDC nominal input models
24VDC nominal input models
48VDC nominal input models
5VDC nominal input models
12VDC nominal input models
24VDC nominal input models
48VDC nominal input models
No Load
4
8
16
33
DC/DC ON
DC/DC OFF
Referenced to –INPUT pin
Nominal Vin
Nominal Vin
VDC
VDC
VDC
16
25
VDC
50
100
See Table
Pi type
Open or 0 ~ 1.2VDC
2.2 ~ 12 VDC
-0.5
1
mA
2.5
mA
OUTPUT SPECIFICATIONS
Output Voltage
See Table
Voltage Accuracy
Line Regulation
Low line to high line at full load
Load Regulation
No load to full load
Cross Regulation
Asymmetrical load 25%/100% FL
Single Output Models
Voltage Adjustability
(Only for “B” type pin connection models)
Output Power
Output Current
Maximum Capacitive Load
Ripple & Noise (20MHz BW)
Transient Response Recovery Time
Start-Up Time
Dual Output Models
Single Output Models
Dual Output Models
Single Output Models
Dual Output Models
Dual Output Models
3.3V, 5V, 12V Output Models
15V, 24V Output Models
±5V, ±12V, ±15V Output
Models
-1.0
-0.2
-0.5
-0.2
-1.0
-5.0
-10
-10
+1.0
+0.2
+0.5
+0.2
+1.0
+5.0
+10
+20
%
-10
+10
%
See Table
See Table
See Table
30
40
Minimum input and constant resistive load
Measured with a 10µF/25V X7R MLCC 3.3V, 5V Output Models
Measured with a 10µF/25V X7R MLCC 12V, 15V Output Models
Measured with a 4.7µF/50V X7R
24V Output Models
MLCC
25% load step change
Power Up
Constant resistive load
Remote On/Off
Temperature Coefficient
%
%
%
%
mVp-p
50
250
30
30
-0.02
µs
ms
+0.02
%/°C
PROTECTION
Short Circuit Protection
Over Load Protection
% of rated Iout; hiccup mode
Single
Output
Over Voltage Protection
Continuous clamp
Dual
Output
01/28/2016
3.3V Output Models
5V Output Models
12V Output Models
15V Outputs Models
24V Output Models
±5V Output Models
±12V Output Models
±15V Output Models
Continuous, automatic recovery
150
%
3.7
5
5.6
7.0
13.5
16
18.3
22.0
VDC
29.1
34.5
5.6
7.0
13.5
18.2
17.0
22.0
Wall Industries, Inc. • 5 Watson Brook Road, Exeter, NH 03833 • Tel: 603-778-2300 • Toll Free: 888-597-9255 •
Fax 603-778-9797
website: www.wallindustries.com • e-mail: sales@wallindustries.com
Page 2 of 5
Rev B
DCMOP03 SERIES
3 Watt
Medical DC/DC Power Converters
SPECIFICATIONS: DCMOP03 SERIES
All specifications are based on 25°C, Nominal Input Voltage, and Maximum Output Current unless otherwise noted.
We reserve the right to change specifications based on technological advances.
SPECIFICATION
TEST CONDITIONS
Min
Typ
Max
Unit
GENERAL SPECIFICATIONS
Efficiency
Switching Frequency
Isolation Voltage
Isolation Capacitance
Leakage Current
Clearance/Creepage
Nominal input voltage and full load
1 minute
Input to Output
135
3000
See Table
150
165
12
240VAC, 60Hz
17
2
6.6
kHz
VAC
pF
µA
mm
ENVIRONMENTAL SPECIFICATIONS
Operating Ambient Temperature
Storage Temperature Range
Thermal Impedance
Relative Humidity
Thermal Shock
Vibration
MTBF
Without derating
With derating
-40
+94
-55
Natural convection (20LFM)
+94
+105
+125
18
5
MIL-HDBK-217F Full Load
95
MIL-STD-810F
MIL-STD-810F
6,444,000 Hours
°C
°C
°C/W
% RH
PHYSICAL SPECIFICATIONS
Weight
0.48oz (14g)
1.25x0.80x0.40 inches
(31.8x20.3x10.2mm)
Non-conductive black plastic
Non-conductive black plastic
Silicon (UL94-V0)
Dimensions (L x W x H)
Case Material
Base Material
Potting Material
SAFETY & EMC CHARACTERISTICS
Safety Approvals (pending)
EMI (See Note 2)
ESD
Radiated Immunity
Fast Transient (See Note 3)
Surge (See Note 3)
Conducted Immunity
Power Frequency Magnetic Field
ANSI/AAMI ES60601-1, IEC60601-1, EN60601-1, UL60950-1, EN60950-1, IEC60950-1
EN55011, EN55022, and FCC Part 18
Class A, Class B
Air ±8kV
EN61000-4-2
Perf. Criteria A
Contact ±6kV
EN61000-4-3
10 V/m
Perf. Criteria A
EN61000-4-4
±2kV
Perf. Criteria A
EN61000-4-5
±2kV
Perf. Criteria A
EN61000-4-6
10 Vrms
Perf. Criteria A
100A/m continuous;
EN61000-4-8
Perf. Criteria A
1000 A/m 1 second
NOTES
1. The “x” in the model number represents the Pin Connection type. It can be “A” for pin connection type A or “B” for pin connection type B. See
mechanical drawings on page 4 for more information.
2. The DCMOP03 series meets EMI Class A without an external filter added. This series can only meet EMI Class B with external components
added. Please contact factory for more information.
3. An external input filter capacitor is required if the module has to meet EN61000-4-4, EN61000-4-5.
• For 5VDC nominal input models we recommend connecting an aluminum electrolytic capacitor (Nippon Chemi-con KY series, 1000µF/25V)
and a reverse diode (Vishay V10P45) in parallel.
• For 12VDC & 24VDC nominal input models we recommend connecting an aluminum electrolytic capacitor (Nippon Chemi-con KY series,
470µF/50V) in parallel.
• For 48VDC nominal input models we recommend connecting an aluminum electrolytic capacitor (Nippon Chemi-con KY series, 330µF/100V)
in parallel.
4. Remote ON/OFF control is optional and is only available for “B” type pin connection models. To order the converter with remote ON/OFF add the
suffix “-P” to the model number (Ex: DCMOP03-48S12B-P).
5. Trim function is optional and is only available for “B” type pin connection models. To order the converter with Trim pin add the suffix “-T” to the
model number (Ex: DCMOP03-48S12B-T).
CAUTION: This power module is not internally fused. An input line fuse must always be used.
*Due to advances in technology, specifications subject to change without notice.
01/28/2016
Wall Industries, Inc. • 5 Watson Brook Road, Exeter, NH 03833 • Tel: 603-778-2300 • Toll Free: 888-597-9255 •
Fax 603-778-9797
website: www.wallindustries.com • e-mail: sales@wallindustries.com
Page 3 of 5
Rev B
DCMOP03 SERIES
3 Watt
Medical DC/DC Power Converters
CHARACTERISTIC CURVES
DCMOP03-48S05A Derating Curve
DCMOP03-48S05A Efficiency vs Input Voltage
DCMOP03-48S05A Efficiency vs Output Load
MECHANICAL DRAWINGS
A Type Pin Connection (Suffix “A”)
B Type Pin Connection (Suffix “B”)
01/28/2016
Wall Industries, Inc. • 5 Watson Brook Road, Exeter, NH 03833 • Tel: 603-778-2300 • Toll Free: 888-597-9255 •
Fax 603-778-9797
website: www.wallindustries.com • e-mail: sales@wallindustries.com
Page 4 of 5
DCMOP03 SERIES
3 Watt
Medical DC/DC Power Converters
Rev B
MODEL NUMBER SETUP
DCMOP
03
Series Name
-
48
S
05
B
Output
Power
Input Voltage
Output Quantity
Output Voltage
Pin
Connection
03: 3 Watts
5: 5 VDC
S: Single Output
33: 3.3 VDC
A: A Type
12: 12 VDC
05: 5 VDC
B: B Type
24: 24 VDC
12: 12 VDC
48: 48 VDC
15: 15 VDC
P (1)
T (1)
Remote ON/OFF Option
Trim Option
-
No Remote
ON/OFF
P: Remote ON/OFF
None:
None
No Trim
:
T: Trim
24: 24 VDC
D: Dual Output
05: ±5 VDC
12: ±12 VDC
15: ±15 VDC
(1) Remote ON/OFF Control and Trim options are only available for “B” type pin connection models.
COMPANY INFORMATION
Wall Industries, Inc. has created custom and modified units for over 50 years. Our in-house research and development
engineers will provide a solution that exceeds your performance requirements on-time and on budget. Our ISO9001-2008
certification is just one example of our commitment to producing a high quality, well-documented product for our customers.
Our past projects demonstrate our commitment to you, our customer. Wall Industries, Inc. has a reputation for working closely
with its customers to ensure each solution meets or exceeds form, fit and function requirements. We will continue to provide
ongoing support for your project above and beyond the design and production phases. Give us a call today to discuss your
future projects.
Contact Wall Industries for further information:
Phone:
Toll Free:
Fax:
E-mail:
Web:
Address:
01/28/2016
(603)778-2300
(888)597-9255
(603)778-9797
sales@wallindustries.com
www.wallindustries.com
5 Watson Brook Rd.
Exeter, NH 03833
Wall Industries, Inc. • 5 Watson Brook Road, Exeter, NH 03833 • Tel: 603-778-2300 • Toll Free: 888-597-9255 •
Fax 603-778-9797
website: www.wallindustries.com • e-mail: sales@wallindustries.com
Page 5 of 5