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DCMPP03 SERIES
3 Watt
Medical DC/DC Power Converters
Rev B
FEATURES
Size:
1.25 x 0.80 x 0.40 inches
(31.8 x 20.3 x 10.2 mm)
• 2µA Patient Leakage Current
• Reinforced Insulation for 250VAC Working Voltage
• Single & Dual Outputs
• Clearance and Creepage Distance: 8.0mm/2MOPP
• Under Voltage Protection
• 5000VAC Input to Output 2MOPP Isolation
• High Efficiency up to 87.5%
• Short Circuit, Over Voltage, and Over Load Protection
• 2:1 Wide Input Voltage Ranges
• CE Marked
• Built-in EMI Class A Filter
• Compliant to RoHS II & REACH
• Low Stand-by Power
• ANSI/AAMI ES60601-1, EN60601-1, IEC60601-1 3rd Edition, UL60950-1,
EN60950-1, & IEC60950-1 Safety Approvals
Consumption
• 3 Watts Output Power
Applications:
• Medical Equipment
• Telecom/Datacom
• Industry Control Systems
• Semiconductor Equipment
• PV Power Systems
• IGBT Gate Drivers
• Optional Remote ON/OFF Control and Trim Pin
DESCRIPTION
The DCMPP03 series of medical DC/DC power converters provides 3 Watts of output power in a 1.25” x
0.80” x 0.40” DIP package. This series consists of single and dual output models with 2:1 wide input voltage
ranges of 4.5-9VDC, 9-18VDC, 18-36VDC, and 36-75VDC. Some features include high efficiency up to
87%, 5000VAC I/O (2 MOPP) isolation, and low stand-by power consumption. These converters are also
protected against under voltage, short circuit, over voltage, and over load conditions. All models are RoHS
compliant and have ANSI/AAMI ES60601-1, EN60601-1, IEC60601-1 3rd Edition, UL60950-1, EN60950-1, and
IEC60950-1 safety approvals. Remote ON/OFF and Trim functions are also available for this series.
MODEL SELECTION TABLE
SINGLE OUTPUT MODELS
Model Number (1)
DCMPP03-5S33x
DCMPP03-5S05x
DCMPP03-5S12x
DCMPP03-5S15x
DCMPP03-5S24x
DCMPP03-12S33x
DCMPP03-12S05x
DCMPP03-12S12x
DCMPP03-12S15x
DCMPP03-12S24x
DCMPP03-24S33x
DCMPP03-24S05x
DCMPP03-24S12x
DCMPP03-24S15x
DCMPP03-24S24x
DCMPP03-48S33x
DCMPP03-48S05x
DCMPP03-48S12x
DCMPP03-48S15x
DCMPP03-48S24x
Input Voltage
Range
5 VDC
(4.5 - 9 VDC)
12 VDC
(9 - 18 VDC)
24 VDC
(18 - 36 VDC)
48 VDC
(36 - 75 VDC)
Output Voltage Output Current
3.3 VDC
5 VDC
12 VDC
15 VDC
24 VDC
3.3 VDC
5 VDC
12 VDC
15 VDC
24 VDC
3.3 VDC
5 VDC
12 VDC
15 VDC
24 VDC
3.3 VDC
5 VDC
12 VDC
15 VDC
24 VDC
1000mA
600mA
250mA
200mA
125mA
1000mA
600mA
250mA
200mA
125mA
1000mA
600mA
250mA
200mA
125mA
1000mA
600mA
250mA
200mA
125mA
Output
Ripple &
Noise
30mVp-p
30mVp-p
40mVp-p
40mVp-p
50mVp-p
30mVp-p
30mVp-p
40mVp-p
40mVp-p
50mVp-p
30mVp-p
30mVp-p
40mVp-p
40mVp-p
50mVp-p
30mVp-p
30mVp-p
40mVp-p
40mVp-p
50mVp-p
No Load
Input Current
Output Power
Efficiency
Maximum
Capacitive Load
10mA
10mA
15mA
15mA
20mA
10mA
10mA
10mA
10mA
10mA
6mA
6mA
6mA
6mA
6mA
4mA
4mA
4mA
4mA
4mA
3.3W
3W
3W
3W
3W
3.3W
3W
3W
3W
3W
3.3W
3W
3W
3W
3W
3.3W
3W
3W
3W
3W
81%
84.5%
85.5%
87.5%
85.5%
82%
84.5%
87%
87%
87%
82%
84.5%
87%
87%
87%
81%
84%
87%
86.5%
86.5%
1050µF
750µF
130µF
100µF
39µF
1050µF
750µF
130µF
100µF
39µF
1050µF
750µF
130µF
100µF
39µF
1050µF
750µF
130µF
100µF
39µF
No Load
Input Current
Output Power
Efficiency
Maximum
Capacitive Load
25mA
25mA
25mA
10mA
10mA
10mA
6mA
6mA
6mA
4mA
4mA
4mA
3W
3W
3W
3W
3W
3W
3W
3W
3W
3W
3W
3W
83%
86%
86%
83.5%
87.5%
86.5%
83%
87%
86%
83%
86%
86%
±430µF
±75µF
±56µF
±430µF
±75µF
±56µF
±430µF
±75µF
±56µF
±430µF
±75µF
±56µF
DUAL OUTPUT MODELS
Model Number (1)
Input Voltage
Range
DCMPP03-5D05x
DCMPP03-5D12x
DCMPP03-5D15x
DCMPP03-12D05x
DCMPP03-12D12x
DCMPP03-12D15x
DCMPP03-24D05x
DCMPP03-24D12x
DCMPP03-24D15x
DCMPP03-48D05x
DCMPP03-48D12x
0DCMPP03-48D15x
5 VDC
2/03/2016
(4.5 - 9 VDC)
12 VDC
(9 - 18 VDC)
24 VDC
(18 - 36 VDC)
48 VDC
(36 - 75 VDC)
Output Voltage Output Current
±5 VDC
±12 VDC
±15 VDC
±5 VDC
±12 VDC
±15 VDC
±5 VDC
±12 VDC
±15 VDC
±5 VDC
±12 VDC
±15 VDC
±300mA
±125mA
±100mA
±300mA
±125mA
±100mA
±300mA
±125mA
±100mA
±300mA
±125mA
±100mA
Output
Ripple &
Noise
30mVp-p
40mVp-p
40mVp-p
30mVp-p
40mVp-p
40mVp-p
30mVp-p
40mVp-p
40mVp-p
30mVp-p
40mVp-p
40mVp-p
Wall Industries, Inc. • 37 Industrial Drive, Exeter, NH 03833 • Tel: 603-778-2300 • Toll Free: 888-597-9255 •
Fax 603-778-9797
website: www.wallindustries.com • e-mail: sales@wallindustries.com
Page 1 of 5
DCMPP03 SERIES
3 Watt
Medical DC/DC Power Converters
Rev B
TECHNICAL SPECIFICATIONS: DCMPP03 SERIES
All specifications are based on 25°C, Nominal Input Voltage, and Maximum Output Current unless otherwise noted.
We reserve the right to change specifications based on technological advances.
SPECIFICATION
TEST CONDITIONS
Min
Typ
Max
4.5
9
18
36
5
12
24
48
9
18
36
75
4.5
9
18
36
Unit
INPUT SPECIFICATIONS
Input Voltage Range
Start-Up Voltage
Shutdown Voltage
Input Surge Voltage (3sec, max.)
Input Current
Input Filter
Remote ON/OFF Control
5VDC nominal input models
12VDC nominal input models
24VDC nominal input models
48VDC nominal input models
5VDC nominal input models
12VDC nominal input models
24VDC nominal input models
48VDC nominal input models
5VDC nominal input models
12VDC nominal input models
24VDC nominal input models
48VDC nominal input models
5VDC nominal input models
12VDC nominal input models
24VDC nominal input models
48VDC nominal input models
No Load
(Only for “B” type pin connection
models)
Referenced to –INPUT pin
Input Current of CTRL Pin
Remote OFF Input Current
Nominal Vin
Nominal Vin
VDC
VDC
4
8
16
33
VDC
DC/DC ON
16
25
50
100
See Table
Pi type
Open or 0 ~ 1.2VDC
DC/DC OFF
2.2 ~ 12 VDC
-0.5
1
2.5
VDC
mA
mA
OUTPUT SPECIFICATIONS
Output Voltage
Voltage Accuracy
Line Regulation
Low line to high line at full load
Load Regulation
No load to full load
Cross Regulation
Asymmetrical load 25%/100% FL
Voltage Adjustability
Single Output Models
(Only for “B” type pin connection
models)
Dual Output Models
Single Output Models
Dual Output Models
Single Output Models
Dual Output Models
Dual Output Models
3.3V, 5V, 12V Output
Models
15V, 24V Output Models
±5V, ±12V, ±15V Output
Models
-1.0
-0.2
-0.5
-0.2
-1.0
-5.0
See Table
+1.0
+0.2
+0.5
+0.2
+1.0
+5.0
-10
+10
-10
+20
-10
Output Power
Output Current
Maximum Capacitive Load
Minimum input and constant resistive load
Measured with a 10µF/25V X7R MLCC
3.3V, 5V Output Models
Ripple & Noise (20MHz BW)
Measured with a 10µF/25V X7R MLCC
12V, 15V Output Models
Measured with a 4.7µF/50V X7R MLCC 24V Output Models
Transient Response Recovery Time 25% load step change
Power Up
Start-Up Time
Constant resistive load
Remote On/Off
Temperature Coefficient
-0.02
+10
See Table
See Table
See Table
30
40
50
250
30
30
+0.02
%
%
%
%
%
%
mVp-p
µs
ms
%/°C
PROTECTION
Short Circuit Protection
Over Load Protection
% of rated Iout; hiccup mode
Continuous clamp
Over Voltage Protection
2/03/2016
3.3V Output Models
5V Output Models
Single Output
12V Output Models
Models
15V Outputs Models
24V Output Models
5V Output Models
Dual Output Models 12V Output Models
15V Outputs Models
Continuous, automatic recovery
150
%
3.7
5
5.6
7.0
13.5
16
18.3
22.0
VDC
29.1
34.5
5.6
7.0
13.5
18.2
17.0
22.0
Wall Industries, Inc. • 37 Industrial Drive, Exeter, NH 03833 • Tel: 603-778-2300 • Toll Free: 888-597-9255 •
Fax 603-778-9797
website: www.wallindustries.com • e-mail: sales@wallindustries.com
Page 2 of 5
Rev B
DCMPP03 SERIES
3 Watt
Medical DC/DC Power Converters
TECHNICAL SPECIFICATIONS: DCMPP03 SERIES
All specifications are based on 25°C, Nominal Input Voltage, and Maximum Output Current unless otherwise noted.
We reserve the right to change specifications based on technological advances.
SPECIFICATION
TEST CONDITIONS
Min
Typ
Max
Unit
GENERAL SPECIFICATIONS
Efficiency
Switching Frequency
Isolation Voltage
Isolation Capacitance
Leakage Current
Clearance/Creepage
Nominal input voltage and full load
1 minute
Input to Output
135
5000
See Table
150
165
12
17
2
240VAC, 60Hz
8
kHz
VAC
pF
µA
mm
ENVIRONMENTAL SPECIFICATIONS
Operating Ambient Temperature
Storage Temperature Range
Thermal Impedance
Relative Humidity
Thermal Shock
Vibration
MTBF
Without derating
With derating
-40
+94
-55
Natural convection (20LFM)
+94
+105
+125
18
5
MIL-HDBK-217F Ta=25°C Full load
95
MIL-STD-810F
MIL-STD-810F
6,444,000
°C
°C
°C/W
% RH
hours
PHYSICAL SPECIFICATIONS
Weight
0.48oz (14g)
1.25x0.80x0.40 inches
(31.8x20.3x10.2mm)
Non-conductive black plastic
Non-conductive black plastic
Silicon (UL94-V0)
Dimensions (L x W x H)
Case Material
Base Material
Potting Material
SAFETY & EMC CHARACTERISTICS
Safety Approvals
EMI (See Note 2)
ESD
Radiated Immunity
Fast Transient (See Note 3)
Surge (See Note 3)
Conducted Immunity
Power Frequency Magnetic Field
EN55011, EN55022, and FCC Part 18
Air ±8kV
EN61000-4-2
Contact ±6kV
EN61000-4-3
10 V/m
EN61000-4-4
±2kV
EN61000-4-5
±2kV
EN61000-4-6
10 Vrms
EN61000-4-8
100A/m continuous, 1000A/m 1 second
ANSI/AAMI ES60601-1
EN60601-1
IEC60601-1
UL60950-1
EN60950-1
IEC60950
Class A, Class B
Perf. Criteria A
Perf. Criteria A
Perf. Criteria A
Perf. Criteria A
Perf. Criteria A
Perf. Criteria A
NOTES
1. The “x” in the model number represents the Pin Connection type. It can be “A” for pin connection type A or “B” for pin connection type B. See
mechanical drawings on page 4 for more information.
2. The DCMPP03 series meets EMI Class A without an external filter added. This series can only meet EMI Class B with external components
added. Please contact factory for more information.
3. An external input filter capacitor is required if the module has to meet EN61000-4-4, EN61000-4-5.
• For 5VDC nominal input models we recommend connecting an aluminum electrolytic capacitor (Nippon Chemi-con KY series, 1000µF/25V)
and a reverse diode (Vishay V10P45) in parallel.
• For 12VDC & 24VDC nominal input models we recommend connecting an aluminum electrolytic capacitor (Nippon Chemi-con KY series,
470µF/50V) in parallel.
• For 48VDC nominal input models we recommend connecting an aluminum electrolytic capacitor (Nippon Chemi-con KY series, 330µF/100V)
in parallel.
4. Remote ON/OFF control is optional and is only available for “B” type pin connection models. To order the converter with remote ON/OFF add the
suffix “-P” to the model number (Ex: DCMPP03-48S12B-P).
5. Trim function is optional and is only available for “B” type pin connection models. To order the converter with Trim pin add the suffix “-T” to the
model number (Ex: DCMPP03-48S12B-T).
CAUTION: This power module is not internally fused. An input line fuse must always be used.
*Due to advances in technology, specifications subject to change without notice.
2/03/2016
Wall Industries, Inc. • 37 Industrial Drive, Exeter, NH 03833 • Tel: 603-778-2300 • Toll Free: 888-597-9255 •
Fax 603-778-9797
website: www.wallindustries.com • e-mail: sales@wallindustries.com
Page 3 of 5
DCMPP03 SERIES
3 Watt
Medical DC/DC Power Converters
Rev B
CHARACTERISTIC CURVES
DCMPP03-48S05A Derating Curve
DCMPP03-48S05A Efficiency vs Input Voltage
DCMPP03-48S05A Efficiency vs Output Load
MECHANICAL DRAWINGS
A Type Pin Connection (Suffix “A”)
PIN
PIN CONNECTIONS
SINGLE
DUAL
1
11
12
13
15
23
24
+INPUT
NO PIN
-OUTPUT
+OUTPUT
NO PIN
-INPUT
-INPUT
+INPUT
COMMON
NO PIN
-OUTPUT
+OUTPUT
-INPUT
-INPUT
1. Dimensions in inch (mm)
2. Tolerance: x.xx±0.02 (x.x±0.5)
x.xxx±0.01 (x.xx±0.25)
3. Pin Pitch Tolerance: ±0.01 (0.25)
Pin Dimension Tolerance: ±0.004 (0.1)
B Type Pin Connection (Suffix “B”)
PIN CONNECTIONS
PIN
1
2
10
11
14
16
22
23
SINGLE
CTRL (Optional)
-INPUT
TRIM (Optional)
**NO PIN/NC
+OUTPUT
-OUTPUT
+INPUT
+INPUT
DUAL
CTRL (Optional)
-INPUT
TRIM (Optional)
-OUTPUT
+OUTPUT
COMMON
+INPUT
+INPUT
**For single output models, Pin 11 is “NO PIN” with the trim
pin option (Suffix “-T”) and “NC” without the trim pin option.
1. Dimensions in inch (mm)
2. Tolerance: x.xx±0.02 (x.x±0.5)
x.xxx±0.01 (x.xx±0.25)
3. Pin Pitch Tolerance: ±0.01 (0.25)
4. Pin Dimension Tolerance: ±0.004 (0.1)
EXTERNAL OUTPUT TRIMMING
Output can be externally trimmed by using the method shown
below. ( ) for dual output trim
2/03/2016
Wall Industries, Inc. • 37 Industrial Drive, Exeter, NH 03833 • Tel: 603-778-2300 • Toll Free: 888-597-9255 •
Fax 603-778-9797
website: www.wallindustries.com • e-mail: sales@wallindustries.com
Page 4 of 5
DCMPP03 SERIES
3 Watt
Medical DC/DC Power Converters
Rev B
MODEL NUMBER SETUP
DCMPP
03
Series Name
-
48
S
05
B
Output Power
Input Voltage
Output Quantity
Output Voltage
Pin
Connection
03: 3 Watts
5: 5 VDC
S: Single Output
33: 3.3 VDC
A: A Type
12: 12 VDC
05: 5 VDC
B: B Type
24: 24 VDC
12: 12 VDC
48: 48 VDC
15: 15 VDC
P (1)
T (1)
Remote ON/OFF Option
Trim Option
-
No Remote
ON/OFF
P: Remote ON/OFF
None:
None
No Trim
:
T: Trim
24: 24 VDC
D: Dual Output
05: ±5 VDC
12: ±12 VDC
15: ±15 VDC
(1) Remote ON/OFF Control and Trim options are only available for “B” type pin connection models.
COMPANY INFORMATION
Wall Industries, Inc. has created custom and modified units for over 50 years. Our in-house research and development
engineers will provide a solution that exceeds your performance requirements on-time and on budget. Our ISO9001-2008
certification is just one example of our commitment to producing a high quality, well-documented product for our customers.
Our past projects demonstrate our commitment to you, our customer. Wall Industries, Inc. has a reputation for working closely
with its customers to ensure each solution meets or exceeds form, fit and function requirements. We will continue to provide
ongoing support for your project above and beyond the design and production phases. Give us a call today to discuss your
future projects.
Contact Wall Industries for further information:
Phone:
Toll Free:
Fax:
E-mail:
Web:
Address:
2/03/2016
(603)778-2300
(888)597-9255
(603)778-9797
sales@wallindustries.com
www.wallindustries.com
37 Industrial Drive
Exeter, NH 03833
Wall Industries, Inc. • 37 Industrial Drive, Exeter, NH 03833 • Tel: 603-778-2300 • Toll Free: 888-597-9255 •
Fax 603-778-9797
website: www.wallindustries.com • e-mail: sales@wallindustries.com
Page 5 of 5