Download Data Sheet

DCMPPW06 SERIES
6 Watt
Medical DC/DC Power Converters
Rev C
FEATURES
Size:
1.25 x 0.80 x 0.40 inches
(31.8 x 20.3 x 10.2 mm)
• 2µA Patient Leakage Current
• Reinforced Insulation for 250VAC Working Voltage
• Single & Dual Outputs
• Clearance and Creepage Distance: 8.0mm/2MOPP
• Under Voltage Protection
• 5000VAC Input to Output 2MOPP Isolation
• High Efficiency up to 89%
• Short Circuit, Over Voltage, and Over Load Protection
• 4:1 Wide Input Voltage Ranges
• CE Marked
• Built-in EMI Class A Filter
• Compliant to RoHS II & REACH
• Low Stand-by Power
• ANSI/AAMI ES60601-1, EN60601-1, IEC60601-1 3rd Edition,
Consumption
UL60950-1, EN60950-1, & IEC60950-1 Safety Approvals
• 6 Watts Output Power
Applications:
• Medical Equipment
• Telecom/Datacom
• Industry Control Systems
• Measurement Equipment
• Semiconductor Equipment
• PV Power Systems
• IGBT Gate Drivers
• Optional Remote ON/OFF Control and Trim Pin
DESCRIPTION
The DCMPPW06 series of medical DC/DC power converters provides 6 Watts of output power in a
1.25” x 0.80” x 0.40” DIP package. This series consists of single and dual output models with 4:1 wide
input voltage ranges of 9-36VDC and 18-75VDC. Some features include high efficiency up to 89%,
5000VAC I/O (2 MOPP) isolation, and low stand-by power consumption. These converters are also
protected against under voltage, short circuit, over voltage, and over load conditions. All models are
RoHS compliant and have ANSI/AAMI ES60601-1, EN60601-1, IEC60601-1 3rd Edition, UL60950-1,
EN60950-1, and IEC60950-1 safety approvals. Remote ON/OFF and Trim functions are also available
for this series.
MODEL SELECTION TABLE
SINGLE OUTPUT MODELS
Model Number
(1)
DCMPPW06-24S33x
DCMPPW06-24S05x
DCMPPW06-24S12x
DCMPPW06-24S15x
Input Voltage
24VDC
(9 - 36 VDC)
DCMPPW06-24S24x
DCMPPW06-48S33x
DCMPPW06-48S05x
DCMPPW06-48S12x
DCMPPW06-48S15x
DCMPPW06-48S24x
48 VDC
(18 - 75 VDC)
Output
Voltage
3.3 VDC
5 VDC
Output
Current
1800mA
1200mA
Output
Ripple & Noise
30mVp-p
30mVp-p
No Load
Input Current
6mA
6mA
Output
Power
6W
6W
83%
86%
Maximum
Capacitive Load
2100µF
1500µF
12 VDC
15 VDC
500mA
400mA
40mVp-p
40mVp-p
6mA
6mA
6W
6W
89%
89%
260µF
210µF
24 VDC
3.3 VDC
250mA
1800mA
50mVp-p
30mVp-p
6mA
4mA
6W
6W
88.5%
82.5%
75µF
2100µF
5 VDC
12 VDC
1200mA
500mA
30mVp-p
40mVp-p
4mA
4mA
6W
6W
86.5%
88%
1500µF
260µF
15 VDC
24 VDC
400mA
250mA
40mVp-p
50mVp-p
4mA
4mA
6W
6W
88.5%
88%
210µF
75µF
Efficiency
DUAL OUTPUT MODELS
Model Number (1)
DCMPPW06-24D05x
DCMPPW06-24D12x
DCMPPW06-24D15x
DCMPPW06-48D05x
DCMPPW06-48D12x
DCMPPW06-48D15x
02/04/2016
Input Voltage
24 VDC
(9 - 36 VDC)
48 VDC
(18 - 75 VDC)
Output
Voltage
±5 VDC
±12 VDC
±15 VDC
Output
Current
±600mA
±250mA
±200mA
Output
Ripple & Noise
30mVp-p
40mVp-p
40mVp-p
No Load
Input Current
6mA
6mA
6mA
Output
Power
6W
6W
6W
85%
88.5%
88.5%
Maximum
Capacitive Load
±860µF
±150µF
±110µF
±5 VDC
±12 VDC
±600mA
±250mA
30mVp-p
40mVp-p
4mA
4mA
6W
6W
85%
88%
±860µF
±150µF
±15 VDC
±200mA
40mVp-p
4mA
6W
87%
±110µF
Efficiency
Wall Industries, Inc. • 37 Industrial Drive, Exeter, NH 03833 • Tel: 603-778-2300 • Toll Free: 888-597-9255 • Fax 603-7789797
website: www.wallindustries.com • e-mail: sales@wallindustries.com
Page 1 of 5
Rev C
DCMPPW06 SERIES
6 Watt
Medical DC/DC Power Converters
TECHNICAL PECIFICATIONS: DCMPPW06 SERIES
All specifications are based on 25°C, Nominal Input Voltage, and Maximum Output Current unless otherwise noted.
We reserve the right to change specifications based on technological advances.
SPECIFICATION
TEST CONDITIONS
Min
Typ
Max
9
18
24
48
36
75
9
18
Unit
INPUT SPECIFICATIONS
Input Voltage Range
Start-Up Voltage
Shutdown Voltage
Input Surge Voltage (3sec,
max.)
Input Current
Input Filter
Remote ON/OFF Control
24VDC nominal input models
48VDC nominal input models
24VDC nominal input models
48VDC nominal input models
24VDC nominal input models
48VDC nominal input models
24VDC nominal input models
48VDC nominal input models
No Load
Referenced to –INPUT pin
Input Current of CTRL Pin
Remote OFF Input Current
Nominal Vin
Nominal Vin
VDC
8
16
VDC
50
100
See Table
Pi type
Open or 0 ~ 1.2VDC
DC/DC ON
(Only for “B” type pin
connection models)
VDC
DC/DC OFF
VDC
2.2 ~ 12 VDC
-0.5
1
2.5
mA
mA
OUTPUT SPECIFICATIONS
Output Voltage
Voltage Accuracy
Minimum input and constant resistive load
Measured with a 10µF/25V X7R MLCC 3.3V, 5V Output Models
Measured with a 10µF/25V X7R MLCC 12V, 15V Output Models
Measured with a 4.7µF/50V X7R MLCC 24V Output Models
See Table
+1.0
+0.2
+0.5
+0.2
+1.0
+5.0
+10
+20
+10
See Table
See Table
See Table
30
40
50
Transient Response
Recovery Time
25% load step change
250
µs
Start-Up Time
Constant resistive load
30
30
ms
Line Regulation
Low line to high line at full load
Load Regulation
No load to full load
Cross Regulation
Voltage Adjustability
Asymmetrical load 25%/100% FL
(Only for “B” type pin
connection models)
Output Power
Output Current
Maximum Capacitive Load
Ripple & Noise (20MHz BW)
Single Output Models
Dual Output Models
Single Output Models
Dual Output Models
Single Output Models
Dual Output Models
Dual Output Models
3.3V, 5V, 12V Output Models
15V, 24V Output Models
±5V, ±12V, ±15V Output Models
-1.0
-0.2
-0.5
-0.2
-1.0
-5.0
-10
-10
-10
Power Up
Remote On/Off
Temperature Coefficient
-0.02
+0.02
%
%
%
%
%
%
mVp-p
%/°C
PROTECTION
Short Circuit Protection
Over Load Protection
Single Output
Models
Over Voltage Protection
3.3V Output Models
5V Output Models
12V Output Models
15V Outputs Models
24V Output Models
5V Output Models
12V Output Models
15V Outputs Models
Continuous, automatic recovery
150
%
3.7
5
5.6
7.0
13.5
16
18.3
22.0
VDC
29.1
34.5
5.6
7.0
13.5
18.2
17.0
22.0
Input to Output
225
5000
% of rated Iout; hiccup mode
Continuous clamp
Dual Output
Models
GENERAL SPECIFICATIONS
Efficiency
Switching Frequency
Isolation Voltage
Isolation Capacitance
Leakage Current
Clearance/Creepage
02/04/2016
Nominal input voltage and full load
1 minute
See Table
250
275
12
240VAC, 60Hz
8
Wall Industries, Inc. • 37 Industrial Drive, Exeter, NH 03833 • Tel: 603-778-2300 • Toll Free: 888-597-9255 • Fax 603-7789797
website: www.wallindustries.com • e-mail: sales@wallindustries.com
17
2
kHz
VAC
pF
µA
mm
Page 2 of 5
Rev C
DCMPPW06 SERIES
6 Watt
Medical DC/DC Power Converters
TECHNICAL SPECIFICATIONS: DCMPPW06 SERIES
All specifications are based on 25°C, Nominal Input Voltage, and Maximum Output Current unless otherwise noted.
We reserve the right to change specifications based on technological advances.
SPECIFICATION
TEST CONDITIONS
Min
Typ
Max
Unit
ENVIRONMENTAL SPECIFICATIONS
Operating Ambient Temperature
Without derating
-40
+88
With derating
+88
+105
-55
+125
°C
95
% RH
Storage Temperature Range
Thermal Impedance
Natural convection (20LFM)
°C
18
Relative Humidity
5
Thermal Shock
°C/W
MIL-STD-810F
Vibration
MIL-STD-810F
MTBF
MIL-HDBK-217F Ta=25°C, Full Load
4,718,000
hours
PHYSICAL SPECIFICATIONS
Weight
0.48oz (14g)
1.25x0.80x0.40 inches
(31.8x20.3x10.2mm)
Non-conductive black plastic
Non-conductive black plastic
Silicon (UL94-V0)
Dimensions (L x W x H)
Case Material
Base Material
Potting Material
SAFETY & EMC CHARACTERISTICS
Safety Approvals (pending)
EMI (See Note 2)
Radiated Immunity
ANSI/AAMI ES60601-1, IEC60601-1, EN60601-1, UL60950-1, EN60950-1, IEC60950-1
EN55011, EN55022, and FCC Part 18
Class A
Air ±8kV
EN61000-4-2
Perf. Criteria A
Contact ±6kV
EN61000-4-3
10 V/m
Perf. Criteria A
Fast Transient (See Note 3)
EN61000-4-4
ESD
±2kV
Perf. Criteria A
Surge (See Note 3)
EN61000-4-5
±2kV
Perf. Criteria A
Conducted Immunity
EN61000-4-6
10 Vrms
Perf. Criteria A
Power Frequency Magnetic Field
EN61000-4-8
100A/m continuous; 1000A/m 1 second
Perf. Criteria A
NOTES
1. The “x” in the model number represents the Pin Connection type. It can be “A” for pin connection type A or “B” for pin connection type B.
See mechanical drawings on page 4 for more information.
2. The DCMPPW06 series meets EMI Class A without an external filter added. This series can only meet EMI Class B with external
components added. Please contact factory for more information.
3. An external input filter capacitor is required if the module has to meet EN61000-4-4, EN61000-4-5.
• For 24VDC nominal input models we recommend connecting an aluminum electrolytic capacitor (Nippon Chemi-con KY series,
470µF/50V) in parallel.
• For 48VDC nominal input models we recommend connecting an aluminum electrolytic capacitor (Nippon Chemi-con KY series,
330µF/100V) in parallel.
4. Remote ON/OFF control is optional and is only available for “B” type pin connection models. To order the converter with remote
ON/OFF add the suffix “-P” to the model number (Ex: DCMPPW06-48S12B-P).
5. Trim function is optional and is only available for “B” type pin connection models. To order the converter with Trim pin add the suffix “-T”
to the model number (Ex: DCMPPW06-48S12B-T).
CAUTION: This power module is not internally fused. An input line fuse must always be used.
*Due to advances in technology, specifications subject to change without notice.
02/04/2016
Wall Industries, Inc. • 37 Industrial Drive, Exeter, NH 03833 • Tel: 603-778-2300 • Toll Free: 888-597-9255 • Fax 603-7789797
website: www.wallindustries.com • e-mail: sales@wallindustries.com
Page 3 of 5
DCMPPW06 SERIES
6 Watt
Medical DC/DC Power Converters
Rev C
CHARACTERISTIC CURVES
DCMPPW06-48S05A Derating Curve
DCMPPW06-48S05A Efficiency vs Input Voltage
DCMPPW06-48S05A Efficiency vs Output Load
MECHANICAL DRAWINGS
A Type Pin Connection (Suffix “A”)
PIN CONNECTIONS
PIN
SINGLE
DUAL
1
11
12
13
15
23
24
+INPUT
NO PIN
-OUTPUT
+OUTPUT
NO P IN
-INPUT
-INPUT
+INPUT
COMMON
NO PIN
-OUTPUT
+OUTPUT
-INPUT
-INPUT
1. Dimensions in inch (mm)
2. Tolerance: x.xx±0.02 (x.x±0.5)
x.xxx±0.01 (x.xx±0.25)
3. Pin Pitch Tolerance: ±0.01 (±0.25)
4. Pin Dimension Tolerance: ±0.004 (±0.1)
B Type Pin Connection (Suffix “B”)
PIN CONNECTIONS
PIN
SINGLE
DUAL
1
2
10
11
14
16
22
23
CTRL (Optional)
-INPUT
TRIM (Optional)
**NO PIN/NC
+OUTPUT
-OUTPUT
+INPUT
+INPUT
CTRL (Optional)
-INPUT
TRIM (Optional)
-OUTPUT
+OUTPUT
COMMON
+INPUT
+INPUT
**: For Single Output Models Pin 11 is “NO PIN” with the Trim
pin option (Suffix “-T”) and “NC” without the trim pin option.
1. Dimensions in inch (mm)
2. Tolerance: x.xx±0.02 (x.x±0.5)
x.xxx±0.01 (x.xx±0.25)
3. Pin Pitch Tolerance: ±0.01 (±0.25)
4. Pin Dimension Tolerance: ±0.004 (±0.1)
External Output Trimming
Output can be externally trimmed by using the method
shown below. ( ) for dual output trim.
02/04/2016
Wall Industries, Inc. • 37 Industrial Drive, Exeter, NH 03833 • Tel: 603-778-2300 • Toll Free: 888-597-9255 • Fax 603-7789797
website: www.wallindustries.com • e-mail: sales@wallindustries.com
Page 4 of 5
DCMPPW06 SERIES
6 Watt
Medical DC/DC Power Converters
Rev C
MODEL NUMBER SETUP
DCMPPW
Series Name
06
-
Output Power
06: 6 Watts
48
S
05
B
Output Quantity
Output Voltage
Pin
Connection
24: 24 VDC S: Single Output
33: 3.3 VDC
A: A Type
48: 48 VDC
05: 5 VDC
B: B Type
Input Voltage
P (1)
T (1)
Remote ON/OFF Option
Trim Option
-
No Remote
ON/OFF
P: Remote ON/OFF
None:
None
No Trim
:
T: Trim
12: 12 VDC
15: 15 VDC
24: 24 VDC
D: Dual Output
05: ±5 VDC
12: ±12 VDC
15: ±15 VDC
(1) Remote ON/OFF Control and Trim options are only available for “B” type pin connection models.
COMPANY INFORMATION
Wall Industries, Inc. has created custom and modified units for over 50 years. Our in-house research and development
engineers will provide a solution that exceeds your performance requirements on-time and on budget. Our ISO9001-2008
certification is just one example of our commitment to producing a high quality, well-documented product for our customers.
Our past projects demonstrate our commitment to you, our customer. Wall Industries, Inc. has a reputation for working closely
with its customers to ensure each solution meets or exceeds form, fit and function requirements. We will continue to provide
ongoing support for your project above and beyond the design and production phases. Give us a call today to discuss your
future projects.
Contact Wall Industries for further information:
Phone:
Toll Free:
Fax:
E-mail:
Web:
Address:
02/04/2016
(603)778-2300
(888)597-9255
(603)778-9797
sales@wallindustries.com
www.wallindustries.com
37 Industrial Drive
Exeter, NH 03833
Wall Industries, Inc. • 37 Industrial Drive, Exeter, NH 03833 • Tel: 603-778-2300 • Toll Free: 888-597-9255 • Fax 603-7789797
website: www.wallindustries.com • e-mail: sales@wallindustries.com
Page 5 of 5